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P-153 NG Burner Kit Replacement
Instructions for SL 20-115 G1/G2
Warning
Improper installation, adjustment, alteration, service or maintenance can cause property damage,
personal injury, or loss of life. Read and understand the entire manual before attempting installation,
start-up, operation, or service. Installation and service must be performed only by an experienced,
skilled installer or service agency.
Failure to follow all instructions in the proper order can cause personal injury or death. Read all
instructions, including all those contained in component manufacturers' manuals before installing,
starting up, operating, maintaining, or servicing the appliance.
Warning
The IBC heat exchanger has a small amount of combustion chamber insulation (refractory), which
contains ceramic fibers. When exposed to extremely high temperatures, the ceramic fibers that
contain crystalline silica can be converted into cristobalite, classified as a possible human
carcinogen. Avoid disturbing or damaging the refractory.
If damage occurs, contact the factory for directions. Avoid breathing and contact with skin and eyes
and follow these precautions:
1. For conditions of frequent use or heavy exposure, respirator protection is required. Refer to
the "NIOSH Guide to the Selection and Use of Particulate Respirators Certified under 42
CFR 84" for selection and use of respirators certified by NIOSH. For the most current
information, NIOSH can be contacted at 1-800-356-4676 or on the web at
www.cdc.gov/niosh.
2. Wear long sleeved, loose fitting clothing, gloves and eyes protection.
3. Assure adequate ventilation.
4. Wash with soap and water after contact.
5. Wash potentially contaminated clothes separately from other laundry and rinse washing
machine thoroughly.
6. Discard used insulation in an air-tight plastic bag. NIOSH stated first aid: Eye contact -
Irrigate and wash immediately. Breathing - Provide fresh air
IBC Technologies Inc.
-
- Released Document
120-388E1
April 24, 2024
|
1-844-432-8422
www.ibcboiler.com
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Summary of Contents for IBC P-153
- Page 1 Warning The IBC heat exchanger has a small amount of combustion chamber insulation (refractory), which contains ceramic fibers. When exposed to extremely high temperatures, the ceramic fibers that contain crystalline silica can be converted into cristobalite, classified as a possible human carcinogen.
- Page 2 Note This P-153 burner kit is for use with natural gas only. For propane gas applications, use P-154B. Propane burner (P-154B) Natural gas burner (P-153) When you purchase this kit from a wholesaler, you'll receive: Burner Kit, NG - SL 115 G1/G2...
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Page 3: Burner Removal
3. Shut off gas supply to the boiler. Do not drain the boiler unless freezing conditions are expected during this procedure. 4. Allow the boiler to cool down to the ambient temperature. 5. Remove the front cover. IBC Technologies Inc. 1-844-432-8422 www.ibcboiler.com - Released Document... - Page 4 9. Place the lid with the burner attached on a clean, dry surface. IBC Technologies Inc. 1-844-432-8422 www.ibcboiler.com...
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Page 5: Burner Installation
5. Carefully insert the refractory into the heat exchanger combustion chamber, using the alignment marks for proper positioning. 6. Ensure that the orange heat exchanger lid gasket is in good condition, flat, and free of debris. IBC Technologies Inc. 1-844-432-8422 www.ibcboiler.com... - Page 6 6. Test for leaks at the gas valve inlet. 7. Restore the call for heat. 8. Test for proper operation. 9. Perform a combustion test. IBC Technologies Inc. 1-844-432-8422 www.ibcboiler.com - Released Document 120-388E1...
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