Summary of Contents for Montanari Group PD50/B
- Page 1 MANUALI - GUIDES - MANUELS HANDBUCH - MANUAL INSTALLATION, USE AND MAINTENANCE SAFETY GEARS BEDPLATE INSTALLATION GUIDE www.montanarigiulio.com...
- Page 2 Pag. Auf S. www.montanarigiulio.com REV06_05_2024...
- Page 3 SAFETY GEARS ENGLISH Thank you for choosing a Montanari product. Since 1970, Montanari Group has been focused on providing its customers with the best traction machines and components for lifts and escalators. We are proud to have you as a customer and user of the Montanari traction machines, and we are confident that we can work together for a long time.
- Page 4 REV. DATE DESCRIPTION EDITED BY VERIFIED BY APPROVED BY Technical Dept 17/04/2019 First Redaction Marketing Dept STEFANO BERTONI (DTE) Stefano Bertoni Technical Dept 08/06/2020 Editing Marketing Dept STEFANO BERTONI (DTE) Stefano Bertoni Technical Dept 20/05/2022 Editing Marketing Dept STEFANO BERTONI (DTE) Stefano Bertoni Technical Dept 31/05/2023...
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Page 5: Table Of Contents
INSTALLATION & FIXING ..............53 6.1 Arrangements for mounting all safety gear units.........53 7. TROUBLESHOOTING, MAINTENANCE AND REPAIR ......55 7.1 VISUAL CHECKS ..................55 PD50 ......................57 PD50/B ......................58 PA50 ......................59 PB50 ......................60 PI50 ......................61 PL50 ......................62 PM50 ...................... -
Page 6: General Information
The information in this manual may not be reproduced or used in an unauthorized manner or made available to third parties without prior permission. If you have any questions, please contact: MONTANARI GROUP HEADQUARTER - MONTANARI GIULIO & C. Srl Via Bulgaria, 39 - 41122 - Modena - Italia Tel: +39 059 453611 - Fax: +39 059 315890 www.montanarigiulio.com... -
Page 7: Safety
SAFETY GEARS ENGLISH SAFETY 2.1 Intended use The safety gear units are manufactured in accordance with the state of the art for safe and reliable use. It is forbidden to tamper with devices or functions designed to prevent accidental contact. Important: The blocks can be used at any speed below the maximum speed at which they have been certified. -
Page 8: Before Installation
2.3 Before installation Make sure that the serial number indicated on the plates (both must have the same serial number) and the one shown on the "Testing report" delivered by Montanari Giulio & C. Check that the characteristics of the system, according to the "Testing Report", are respected and in compliance. -
Page 9: Identification And Data
Equivalent min.- address max. capacity DESCR TYPE Catalogue ref CODE ART. Certificate PD 50 AC00000480 EDPD 002 TAB 280 PD50/B AC00001564 EDPD 002/1 AC00000878 AC00000879 PA 50 TAB 281 EDPD 022 AC00000880 AC00000881 AC00000882 AC00000883 One-way instantaneous / downwards only... - Page 10 FIG. 2 Progressive Safety Gears Identification code Certification body of the body appointed for production supervision carrying out the inspection Manufacturer QR code to access all the documentation. Type certificate Serial no. / year of production Model Max. tripping Guide type speed as on condition...
- Page 11 SAFETY GEARS ENGLISH According to UNI EN 81-20, paragraph 5.6.2.2.1.1, here below the rules for over- speed governor used with progressive safety gears. • Vn= installation nominal speed • V1= OSG tripping speed. OSG Tripping speed (V1) has to be ≥115% of Vn and: •...
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Page 12: Standard References
3.2 Standard references Tab. 1 Regulation DESCRIPTION UNI 10147 Maintenance: Terminology. Safety regulations regarding the construction and installation of lifts EN 81-20 used for the carriage of persons and goods. Safety regulations regarding the construction and installation of lifts: EN 81 -50 verifications and testing. -
Page 13: Description & Operation
SAFETY GEARS ENGLISH DESCRIPTION & OPERATION 5.1 General description The safety gear unit is a safety device that trips when the cab exceeds the rated speed. The Montanari safety gear units can be one-way or two-way, progressive or instantaneous. INSTALLATION & FIXING 6.1 Arrangements for mounting all safety gear units. - Page 14 FIG. 5 FIG. 6 Mount in pairs on the frame of the cab or of the counterweight at the bottom or top (as preferred). Engage your own lever systems to the roller drive lever. IMPORTANT: • Normally the safety gear units work in pairs; check that the grip is simultaneous for both blocks.
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Page 15: Troubleshooting, Maintenance And Repair
SAFETY GEARS ENGLISH 7. TROUBLESHOOTING, MAINTENANCE AND REPAIR Periodically, and at least once a year, it is necessary to check the proper functioning. In case of malfunctioning: • Stop the system and prevent its use. • Request instructions indicating the serial number. 7.1 VISUAL CHECKS After each braking test, visually check the safety gear and check for: •... - Page 16 Tab. 2 TYPE RE. Product Catalogue CODE ART. PD50 AC00000480 TAB 280 PD50/B AC00001564 AC00000878 AC00000879 PA50 TAB 281 AC00000880 AC00000881 One-way instanta- AC00000882 neous / downwards AC00000883 only PB50 TAB 282 AC00000884 AC00000886 AC00000887 PI50 TAB 282.1 AC00000887 AC00000874...
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Page 17: Pd50
SAFETY GEARS ENGLISH PD50 INSTANTANEOUS, WITH ROLLERS - DOWNWARDS ONLY Tab. 3 RE. Product Cab S Guide thick- CODE ART. Catalogue ness H mm TAB 280 0,63 8-16 AC00000480 For lifts and goods hoists with body thickness 50 mm; Recess them in the structure; if this is not possible, set a stopping point. -
Page 18: Pd50/B
PD50/B INSTANTANEOUS, WITH ROLLERS - DOWNWARDS ONLY Tab. 3.1 RE. Product Cab S Guide thick- CODE ART. Catalogue ness H mm TAB 280 0,63 8-16 AC00001564 For lifts and goods hoists with body thickness 50 mm; Recess them in the structure; if this is not possible, set a stopping point. -
Page 19: Pa50
SAFETY GEARS ENGLISH PA50 INSTANTANEOUS WITH ONE ROLLER - DOWNWARDS ONLY Tab. 4 RE. Product Cab S Guide thick- CODE ART. Catalogue ness H mm AC00000878 AC00000879 TAB 281 0,63 AC00000880 AC00000881 For lifts and goods hoists with body thick- ness 50 mm;... -
Page 20: Pb50
PB50 INSTANTANEOUS WITH ONE ROLLER - DOWNWARDS ONLY Tab. 5 RE. Product Cab S Tripping S P + Q max Guide thick- CODE ART. Catalogue ness H mm 1.885 AC00000882 1.885 AC00000883 TAB 282 0,63 1.813 AC00000884 3.330 AC00000886 4.020 AC00000886 For lifts and goods hoists with body thickness 50 mm;... -
Page 21: Pi50
SAFETY GEARS ENGLISH PI50 INSTANTANEOUS WITH ONE ROLLER - DOWNWARDS ONLY Tab. 6 RE. Product Cab S Tripping S P + Q max Guide thick- CODE ART. Catalogue ness H mm TAB 282.1 0,63 2057 AC00000877 For lifts and goods hoists with body thickness 50 mm; set a stopping point. -
Page 22: Pl50
PL50 INSTANTANEOUS WITH ONE ROLLER - DOWNWARDS ONLY Tab. 7 RE. Product Cab S Tripping S P + Q max Guide thick- CODE ART. Catalogue ness H mm 1.188 AC00000874 TAB 282.2 0,63 1.188 AC00000875 1.430 AC00000876 For lifts and goods hoists with body thickness 50 mm;... -
Page 23: Pm50
SAFETY GEARS ENGLISH PM50 INSTANTANEOUS WITH ONE ROLLER - DOWNWARDS ONLY Tab. 8 RE. Product Cab S Tripping S P + Q max Guide thick- CODE ART. Catalogue ness H mm TAB 282.2 0,63 1.680 AC00000888 For lifts and goods hoists with body thickness 50 mm;... -
Page 24: Pp16
PP16 ONE-WAY PROGRESSIVE - DOWNWARDS ONLY Tab. 9 RE. Product Cab S Tripping S Guide thick- P + Q max kg CODE ART. Catalogue ness H mm AC10001032 TOS 580-1480 TAB 284 3,22 8-10 AC11001032 LOS 680 - 1650 AC12001032 TOS: Dry and lubricated drawn guides LOS: Dry and lubricated machined guides For lifts and goods hoists. - Page 25 SAFETY GEARS ENGLISH DIMENSIONS FIG. 15 www.montanarigiulio.com REV06_05_2024...
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Page 26: Pp35
PP35 ONE-WAY PROGRESSIVE - DOWNWARDS ONLY Tab. 10 RE. Product Cab S Tripping S Guide thick- P + Q max kg CODE ART. Catalogue ness H mm 9-10 AC10001033 TOS 620-3290 TAB 285 3,22 LOS 670 - 3870 12-16 AC00001033 TOS: Dry and lubricated drawn guides LOS: Dry and lubricated machined guides For lifts and goods hoists. - Page 27 SAFETY GEARS ENGLISH DIMENSIONS FIG. 17 www.montanarigiulio.com REV06_05_2024...
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Page 28: Pp65
PP65 ONE-WAY PROGRESSIVE - DOWNWARDS ONLY Tab. 11 RE. Product Cab S Tripping S Guide thick- P + Q max kg CODE ART. Catalogue ness H mm TOS 1620 - 6450 TAB 286 3,22 14 - 16 AC00001035 LOS 2080 - 6370 LOS: Dry and lubricated machined guides TOS: Dry and lubricated drawn guides For lifts and goods hoists. - Page 29 SAFETY GEARS ENGLISH DIMENSIONS FIG. 19 www.montanarigiulio.com REV06_05_2024...
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Page 30: Kb40
KB40 ONE-WAY PROGRESSIVE - DOWNWARDS ONLY Guide Cab V Tripping V Force on Frame Product CODE ART. thickness P + Q max kg drive pin N Catalogue H mm AC00001502 11 - 16 LS 582 - 4300 Cantilever TAB 287 AC00001503 7 - 10 LO 635 - 4190... - Page 31 SAFETY GEARS ENGLISH IMPORTANT Depending on the type of frame (chair or central) and the distance between the sliding shoes of the cab and the guide, check how and where the safety gear units are mounted. In the event of activation, the movable wedge and the sliding shoe of the safety guard unit must be free to move.
- Page 32 DIMENSIONS TAB.287 FIG. 22 Chair-type frame www.montanarigiulio.com REV06_05_2024...
- Page 33 SAFETY GEARS ENGLISH DIMENSIONS TAB.287.1 FIG. 23 Standard frame www.montanarigiulio.com REV06_05_2024...
- Page 34 Mounting diagrams: Chair-type frame Devices mounted at the top: The spring assembly faces the cab. The cab sliding shoe facing the spring side of the device must have a mini- mum clearance of 5 mm with respect to the guide. Devices mounted at the bottom: The movable wedge faces the cab.
- Page 35 SAFETY GEARS ENGLISH Synchronization and adjustment of the control lever All the adjustments described (unless otherwise indicated) must be carried out with the movable wedge in the idle position. (Fig. 26) FIG. 26 After the installation of the KB40 safety guard devices and of the control levers, it is mandatory to check that: •...
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Page 36: Ppr25/40Bd
PPR25/40BD TWO-WAY PROGRESSIVE - UPWARDS/DOWNWARDS RE. Product Cab V Tripping Guide thick- TYPE Frame CODE ART. P + Q max kg Catalogue V m/s ness H mm AC00001054 TO 568 - 3002 Cantile- TAB283.10 PPR- TS 605 - 2864 vered AC00001055 25BD LO 716 - 2561... - Page 37 SAFETY GEARS ENGLISH DIMENSIONS FIG. 27 www.montanarigiulio.com REV06_05_2024...
- Page 38 DIMENSIONS FIG. 28 www.montanarigiulio.com REV06_05_2024...
- Page 39 SAFETY GEARS ENGLISH IMPORTANT Depending on the type of frame (chair or central) and the distance between the sliding shoes of the cab and the guide, check how and where the safety gear units are mounted. In the event of activation, the movable wedge and the sliding shoe of the safety guard unit must be free to move.
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Page 40: Www.montanarigiulio.com
MONTANARI GROUP HEADQUARTER Montanari Giulio & C. Srl Via Bulgaria, 39 - 41122 - Modena - Itálie Tel: +39 059 453611 - Fax: +39 059 315890 - info@montanarigiulio.com www.montanarigiulio.com...
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