Clorius Controls ER 2022S Installation & User Manual
  1. Manuals
  2. Brands
  3. Clorius Controls Manuals
  4. Controller
  5. ER 2022S
  6. Installation & user manual

Clorius Controls ER 2022S Installation & User Manual

Compact controller
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Compact controller ER 2022S and ER 2022SA
Input: PT100 and analog/remote setpoint
Output: 3-point or analog
INSTALLATION & USER MANUAL
NO.: 99.227.01 A
DATE: MAY 2024
APPROVAL: APPROVED - JMI

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ER 2022S and is the answer not in the manual?

Questions and answers

Related Manuals for Clorius Controls ER 2022S

Summary of Contents for Clorius Controls ER 2022S

  • Page 1 Compact controller ER 2022S and ER 2022SA Input: PT100 and analog/remote setpoint Output: 3-point or analog INSTALLATION & USER MANUAL NO.: 99.227.01 A DATE: MAY 2024 APPROVAL: APPROVED - JMI...

  • Page 2: Table Of Contents

    2.3 - Accessories ................9 3. Mounting site and climatic conditions ....10-12 3.1 – Dimensions ................10 3.1.1 – ER 2022S and ER 2022SA ..........10 3.2 – Side by side mounting ............11 3.3 – Removing the controller module .......... 12 4.
  • Page 3 Compact controller ER 2022S and ER 2022SA 8. Analog Selector ............30 8. Configuration ............. 30-55 8.1 – Analog input “Inp” ............31-33 8.2 – Controller “Cntr” .............. 34-35 8.3 – Generator “Pro” ............... 36-38 8.4 – Limit comparators “LC” ........... 39-40 –...

  • Page 4: Introduction

    Compact controller ER 2022S and ER 2022SA Introduction Safety information General This manual contains information that must be observed in the interest of your own safety and to avoid material damage. This information is supported by symbols which are used in this manual as indicated.
  • Page 5 Compact controller ER 2022S and ER 2022SA Warning symbols WARNING! This symbol in connection with the signal word indicates that personal injury may occur if the respective precautionary measures are not conducted. CAUTION! This symbol in connection with the signal word indicates that material damage or data loss will occur if the respective precautionary measures are not taken.

  • Page 6: Intended Use

    Compact controller ER 2022S and ER 2022SA Introduction Intended use This device is designed for use in an industrial environment as specified in the technical data. Other uses beyond those defined are not viewed as intended uses. The device is manufactured in compliance with applicable standards and directives as well as the applicable safety regulations.

  • Page 7: Typographical Conventions

    Compact controller ER 2022S and ER 2022SA Typographical conventions Warning signs to Danger This symbol is used when there may be danger to personnel in the instructions are ignored or not followed correctly! ® Caution This symbol is used when there may be damage to...

  • Page 8: Type Designation

    Compact controller ER 2022S and ER 2022SA Typographical conventions Type designation ER2022S Supply 110 — 240 V AC -15/+10%, 48 — 63Hz INPUT PT100 INPUT ANALOG OUTPUT 3-point 2x Relays- ALARM ER2022SA Supply 110 — 240 V AC -15/+10%, 48 — 63Hz...

  • Page 9: Scope Of Delivery

    Compact controller ER 2022S and ER 2022SA Typographical conventions Scope of delivery 1 controller 1 seal mounting brackets Wiring diagram with factory setting Accessories ORDER NO. DESCRIPTION 1-0158221 ER2022S Module Analog input 1-0158222 ER2022S Module 2xRelays 1-0158223 ER2022S module Analog output...

  • Page 10: Mounting Site And Climatic Conditions

    Compact controller ER 2022S and ER 2022SA Mounting site and climatic conditions The conditions on the mounting site must meet the requirements specified in the technical data. The ambient temperature on the mounting site can be from 0 to 55 °C, with a relative humidity of not more than 90 %.

  • Page 11: Side By Side Mounting

    Compact controller ER 2022S and ER 2022SA Mounting site and climatic conditions Side by side mounting Minimum spacing of panel cut-outs horizonta Type vertical ER2022A/SA (96mm x 96mm) 11mm 65mm Fitting in position Type ER2022S/SA h Fit the seal that is supplied onto the instrument body.

  • Page 12: Removing The Controller Module

    Compact controller ER 2022S and ER 2022SA Mounting site and climatic conditions Removing the controller module The controller module can be removed from its housing for servicing. h Press together the knurled areas (top and bottom or left and right for landscape format) and pull out the controller module.

  • Page 13: Electric Connection

    Compact controller ER 2022S and ER 2022SA Electric connections 4.1 Installations notes The choice of cable, the installation and the electrical connection must conform to the requirements of VDE 0100 “Regulations on the Installation of power circuits with nominal voltages below 1000 V” or the appropriate local regulations.

  • Page 14: Electrical Isolation

    Compact controller ER 2022S and ER 2022SA Electric connections 4.2 Electric isolation 14 of 69 www.cloriuscontrols.com...

  • Page 15: Operation

    Compact controller ER 2022S and ER 2022SA Operation 5.1 Displays and controls 7-segment display (factory setting: process value) four-digit, red, decimal place is configurable (automatic adjustment on display overflow) Active setpoint (factory setting: SP1) SP1, SP2, SP3, SP4 (SP=setpoint; green: 7-Segment display (factory setting: setpoint) four-digit, green;...

  • Page 16: Level Concept

    Compact controller ER 2022S and ER 2022SA Operation 5.2 Level concept The parameters for making the settings on the instrument are arranged at various levels. Time-out If no key is pressed for 180sec, the instrument returns to normal display. Chapter 6 “Operator level”...

  • Page 17: Level Inhibit

    Compact controller ER 2022S and ER 2022SA Operation 5.3 Level inhibit. The access to the individual levels can be prevented. Code Operator level Parameter level Configuration level enabled enabled enabled enabled enabled inhibited enabled inhibited inhibited inhibited inhibited inhibited h Go to code entry with P and D (simultaneously for >5sec).

  • Page 18: Entries And Operator Prompting

    Compact controller ER 2022S and ER 2022SA Operation 5.4 Entries and operator prompting Entering values When entries are made within the levels, the parameter symbol is shown in the lower display. Select parameter Alter parameter h Select parameter with I or D...

  • Page 19: Fixed-Setpoint Controller (Ex-Factory)

    Compact controller ER 2022S and ER 2022SA Operation 5.5 Fixed – set point controller (ex-factory Normal display Manual mode Altering the Setpoint In normal display: h Alter the present setpoint with I and D (the value is accepted automatically) Manual mode In manual mode, the controller output can be altered by hand.

  • Page 20: Program Controller

    Compact controller ER 2022S and ER 2022SA Operation 5.6 Program Controller Condition as The instrument must be configured as a program controller/generator. delivered Furthermore, a program must be entered beforehand, to operate the instrument as a program controller/generator. 5.6.1 Entering programs...
  • Page 21 Compact controller ER 2022S and ER 2022SA Operation 5.6.1 Entering programs The program segments (up to eight) are defined by the segment setpoint and the segment time. Entry trough The setup program (accessory) features a user-friendly setup program program editor, with a graphical presentation of the program profile.

  • Page 22: Operation

    Compact controller ER 2022S and ER 2022SA Operation 5.6.2 Operation Normal display No program run in normal display, the controller controls to the selected setpoint Altering set point From normal display: h Change to setpoint input with h Alter the present setpoint with...

  • Page 23: Shifting The Program Profile

    Compact controller ER 2022S and ER 2022SA Operation 5.6.3 Shifting the program profile The function “External setpoint with correction” can be used to shift the program profile upwards or downwards (configurable through the setup program only). The external setpoint is defined via an analog signal.
  • Page 24 Compact controller ER 2022S and ER 2022SA Access Process data The four setpoints displayed and edited according to below information. and additional process variables are shown in accordance with the configuration. Symbol Meaning Setpoint 1 (editable) Setpoint 2 (editable) Setpoint 3 (editable)
  • Page 25 Compact controller ER 2022S and ER 2022SA Access (1) Program run time (3) Segment run time (2) Residual program time (4) Residual segment time User data Any numbers of parameters (up to eight) can be displayed and edited here “USER”...
  • Page 26 Compact controller ER 2022S and ER 2022SA General Two parameter sets (PAr1 and PAr2) can be stored. Access Parameter set switching via binary function Applications Chapter 8.6 Binary functions “binF” Allocating parameter sets to program segments (only through the setup...
  • Page 27 Compact controller ER 2022S and ER 2022SA PArA PAr1 ( PAr2 ) ➔ Factory Description Display Value range setting Proportional Size of the proportional band PB 1 0…9999 band The gain of the controller decreases with increasing proportional band. With Pb 1,2 = 0 the controller structure is Pb 2 0…9999...
  • Page 28 Compact controller ER 2022S and ER 2022SA The parameters Pb2, Cy2, HyS2 and y2 refer to the second controller output for a 3- state or modulating controller. The decimal place of some parameters depends on the decimal place setting in the displays.

  • Page 29: Analog Selector

    Compact controller ER 2022S and ER 2022SA Levels can be inhibited. Chapter 5.3 Level inhibit With some parameters, you can choose from a series of analog values. To Analog selector provide you with an overview, this selection is listed below.

  • Page 30: Configuration

    Compact controller ER 2022S and ER 2022SA Analog Inputs 8.1 Analog inputs ”Inp” Configuration Analog inputs InP: Analog input Controller Depending on the instrument version, up to two analog inputs Generator Limit comparators are available. Outputs Binary functions Display Timer Interfaces Analog input 1 InP1 →...
  • Page 31 Compact controller ER 2022S and ER 2022SA Configuration 8.1 Analog inputs ”Inp” Analog input 1 InP1 → Analog input 2 InP2 → Symbol Value/selection Description Measurement OFFS -1999…0…+9999 The measurement offset is used to correct a measured value by a certain amount upwards or downwards.
  • Page 32 Compact controller ER 2022S and ER 2022SA Configuration 8.1 Analog inputs ”Inp” Analog inputs (general (In 12 →) Symbol Value/selection Description deg. Celsius Temperature UNIT deg. Fahrenheit unit Unit for temperature valves Sampling CycL 50msec 90msec cycle unit 150msec 250msec...
  • Page 33 Compact controller ER 2022S and ER 2022SA Configuration 8.1 Analog inputs ”Inp” Procedure Apply two measurement points ((1), (3)), one after another, to the controller; they should be as far apart as possible. At these measurement points, enter the required display value (start value FtS, end value FtE) in the controller.

  • Page 34: Controller "Cntr

    Compact controller ER 2022S and ER 2022SA Configuration 8.2 Controller ”Cntr” Configuration Cntr: Controller Analog inputs Controller The following are det here: controller type, input variables of the Generator controller, the set point limits, conditions for manual mode and the Limit comparators presetting’s for autotuning (self-optimization)
  • Page 35 Compact controller ER 2022S and ER 2022SA Configuration 8.2 Controller ”Cntr” Symbol Value/selection Description Inputs Controller (analog Defines the source for the process value of the control process value selector) channel. Analog inp.1 External (analog Activates the external setpoint input and defines the source...

  • Page 36: Generator "Pro

    Compact controller ER 2022S and ER 2022SA Configuration 8. 3 Generator ”Pro” Configuration Pro: (Program) Generator Analog inputs Controller The basic function of the instrument is defined here. The instrument can Generator be operated as a fixed-setpoint controller with or without a ramp...
  • Page 37 Compact controller ER 2022S and ER 2022SA Configuration 8. 3 Generator ”Pro” Symbol Value/selection Description General Unit of Unit Ramp function Program slope °C/min mm:ss °C/hour hh:mm °C/day dd:hh s=seconds; m=minutes; h=hours; d=days Unit of ramp slope in °C per time unit, or format of segment times for program controller/generator.
  • Page 38 Compact controller ER 2022S and ER 2022SA Configuration 8. 3 Generator ”Pro” Hot-channel The warm-up ramp for hot-channel equipment is used, for example, for the gentle controller operation of ceramic heater elements. Damage can be avoided by allowing moisture to evaporate slowly from the hygroscopic heater elements during the warm-up phase (t 0 —...

  • Page 39: Limit Comparators "Lc

    Compact controller ER 2022S and ER 2022SA Configuration 8. 4 Limit comparators” LC” Configuration LC: Limit comparator Analog inputs Limit comparators (threshold monitors, limit contacts) can be Controller Generator used to monitor an input variable (process value for the limit...

  • Page 40: Configuration

    Compact controller ER 2022S and ER 2022SA Configuration 8. 4 Limit comparators” LC” In the case of the limit comparator functions lk7 and lk8, the measurement that is set is monitored with respect to a fixed value AL. Hysteresis function...
  • Page 41 Compact controller ER 2022S and ER 2022SA Configuration Limit comparator 1 LC1 ➔ Limit comparator 2 LC2 ➔ Limit comparator 3 LC3 ➔ Limit comparator 4 LC4 ➔ Symbol Value/selection Description Action/range AcrA absolute/off response relative/off absolute/on relative/on Action: Defines the switching action of the limit comparators on a setpoint change or power-on.
  • Page 42 Compact controller ER 2022S and ER 2022SA Configuration Limit comparator 1 LC1 ➔ Limit comparator 2 LC2 ➔ Limit comparator 3 LC3 ➔ Limit comparator 4 LC4 ➔ Symbol Value/selection Description Acknowledgement AcnL no acknowledgement acknowledgement; only with inactive limit comparator acknowledgement;...
  • Page 43 Compact controller ER 2022S and ER 2022SA Configuration 8.5 Outputs “OutP” Configuration OutP: Outputs Analog inputs Configuration of the instrument outputs are subdivided into analog outputs Controller (OutA; max. 2) and binary outputs (OutL; max. 9). Binary outputs are relay, Generator solid-state relay and logic outputs.

  • Page 44: Outputs "Outp

    Compact controller ER 2022S and ER 2022SA Configuration 8.5 Outputs “OutP Analog outputs 0utA ➔ Output 5 0ut5 ➔ Output 6 0ut6 ➔ Output 7 0ut7 ➔ Symbol Value/selection Description Function Sign 0 — 10V 2 — 10V 0 — 20mA 4 —...

  • Page 45: Binary Functions" Binf

    Compact controller ER 2022S and ER 2022SA Configuration 8.6 Binary functions “binF” binF: Binary functions Configuration Analog inputs Controller functions are assigned here to the binary signals of the binary Generator inputs and limit comparators. Limit comparators In addition, the functions for control contacts, tolerance limit signal and Outputs program end signal are defined for program controllers/generators.
  • Page 46 Compact controller ER 2022S and ER 2022SA Configuration 8.6 Binary functions “binF” Symbol Value/selection Description Binary input 1 bin1 No function Start autotuning …. Cancel autotuning Change to manual mode Binary input 8 Bin8 Controller off (controller outputs are switched off)
  • Page 47 Compact controller ER 2022S and ER 2022SA Configuration 8.6 Binary functions “binF” The states Z1 and Z2 are assigned to the binary functions in descending order (see list on the right), i. e. the first binary function selected in the list is Z1...

  • Page 48: Display "Disp

    Compact controller ER 2022S and ER 2022SA Configuration 8.7 Display “diSP” diSP: Display Configuration Analog inputs The values displayed can be matched to the existing requirements. Controller Furthermore, time-out and level inhibit can be configured here Generator Limit comparators Outputs...
  • Page 49 Compact controller ER 2022S and ER 2022SA Configuration 8.7 Display “diSP” 0 no function 21 program run time in sec Analog selector 1 analog input 1 22 residual program time in sec 2 analog input 2 23 segment run time in sec...

  • Page 50: Timer "Tfct

    Compact controller ER 2022S and ER 2022SA Configuration 8.8 Timer “tFct” tFct: Timer Configuration Analog inputs Timme-dependent control actions can be conducted with the help of Controller the timer. The timer signal (timer 1+ 2) shows whether the timer is Generator active.

  • Page 51: Interface "Inte

    Compact controller ER 2022S and ER 2022SA Configuration 8.9 Interface “intE” Configuration intE: Interface Analog inputs The interface parameters for the RS422/485 or Profibus-DP Controller interface have to be configured in order to communicate with PCs, Generator Limit comparators bus systems and peripheral devices.
  • Page 52 Compact controller ER 2022S and ER 2022SA Configuration 8.9 Interface “intE” Oscillation Autotuning (self-optimization, SO) establishes the optimum controller parameters for a method PID or PI controller. Depending on the controller type, the following controller parameters can be defined: Reset time (rt), derivative time (dt), proportional band (Pb), cycle time (Cy), filter time...
  • Page 53 Compact controller ER 2022S and ER 2022SA Configuration 8.9 Interface “intE” With output type “solid-state,” the cycle time during autotuning is reduced to 8 x the sampling cycle time. With the “relay” output type, care must be taken that the process value is not influenced by the cycle time, since otherwise autotuning can not be completed successfully.
  • Page 54 Compact controller ER 2022S and ER 2022SA Configuration 8.9 Interface “intE” Start of autotuning during operation Starting h Start with (simultaneously >2sec auto- tuning “tUnE” is shown, blinking, in the lower display Autotuning is ended when the display automatically changes over to normal display.

  • Page 55: Check The Tuning

    Compact controller ER 2022S and ER 2022SA 9. Check the tuning The optimum adaptation of the controller to the process can be checked by recording the approach phase with the control loop closed. The diagrams below indicate maladjustments and how these can be corrected.

  • Page 56: Extra Codes

    Compact controller ER 2022S and ER 2022SA 10. Extra codes 10.1 Math and logic module The setup program can be used to implement two mathematical calculations or logical combinations of various signals and process variables from the controller in a formula.
  • Page 57 Compact controller ER 2022S and ER 2022SA 10. Extra codes 10.2 Difference, humidity, or radio controller For the controller to function as a ratio controller, further settings must be made: - controller process value: analog input 1 - external setpoint: ramp end value Chapter 8.2 “Controller “Cntr””...

  • Page 58: Retrofitting Of Modules

    Compact controller ER 2022S and ER 2022SA 11. Retrofitting of modules The following steps are necessary for retrofitting modules: Safety notes Retrofitting must only be conducted by qualified professional persons. The modules can be damaged by electrostatic discharge. So, avoid electrostatic charge during fitting and removal. Conduct retrofitting on a workbench that is earthed.
  • Page 59 Compact controller ER 2022S and ER 2022SA 11. Retrofitting of modules Removing the h Press together the knurled surfaces controller module on the front panel (top and bottom, or left and right for landscape format) and pull out the controller module.

  • Page 60: Technical Data

    Compact controller ER 2022S and ER 2022SA 12. Technical data (appendix) Thermocouple input Measuring Ambient Designation Measuring range accuracy temperature error Fe-Con L -200 to + 900°C 0.25% 100 ppm /°C Fe-Con J EN 60 584 -200 to +1200°C 0.25% 100 ppm /°C...
  • Page 61 Compact controller ER 2022S and ER 2022SA 12. Technical data (appendix) Measuring circuit monitoring In the event of a fault, the outputs move to a defined (configurable) status. Overrange / Probe or lead Sensor Probe or lead break under range...
  • Page 62 Compact controller ER 2022S and ER 2022SA 12. Technical data (appendix) Electrical data 110 — 240 V AC -15/+10%, 48 — 63Hz Supply voltage (switchmode PSU) 20—30 V AC/DC, 48— 63Hz to EN 61 010, Part 1 Overvoltage category II, pollution...

  • Page 63: Alarm Messages

    Compact controller ER 2022S and ER 2022SA 12. Technical data Alarm messages Fault removal Display Cause test/repair/replace - 1999 Is the medium being measured within the Under range for the value being range (too hot? too cold?) displayed. (blinking!) Check probe for short-circuit and probe...

  • Page 64: Wiring Er2022A & Er2022Sa

    Compact controller ER 2022S and ER 2022SA 13. Wiring ER2022S – 3-points Controller ER2022S – 3-points Shielded cables should been used. It is recommended to use the cable end clamps when installing the wire. ELECTRIC CONNECTION at the back, via screw terminals, conductor cross-section up to 2.5 mm2...
  • Page 65 Compact controller ER 2022S and ER 2022SA 13. Wiring ER2022S – 3-points Controller ER2022SA – analog Shielded cables should been used. It is recommended to use the cable end clamps when installing the wire. ELECTRIC CONNECTION. at the back, via screw terminals, conductor cross-section up to 2.5 mm2...
  • Page 66 Compact controller ER 2022S and ER 2022SA 13. Wiring ER2022S – 3-points Replacing R2000 by ER2022S 66 of 69 www.cloriuscontrols.com...
  • Page 67 Compact controller ER 2022S and ER 2022SA 13. Wiring ER2022SA – Analog Replacing R2000 by ER2022SA analog 67 of 69 www.cloriuscontrols.com...
  • Page 68 Compact controller ER 2022S and ER 2022SA 13. Wiring ER2022SA – Analog Replacing R2000 by ER2022SA analog 68 of 69 www.cloriuscontrols.com...

  • Page 69: Contact

    Compact controller ER 2022S and ER 2022SA 14. CONTACT Clorius Controls: mail@cloriuscontrols.com See also https://www.cloriuscontrols.com/ for further information 69 of 69 www.cloriuscontrols.com...

This manual is also suitable for:

Er 2022sa

Table of Contents