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Backyard 1505513B Manual

10x10 pergola
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Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: 0800-118-2476
J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands Phone: 0800-567-8990
10x10 PERGOLA
Model # 1505513B
For the most up to date assembly manual, to register your set, or to order replacement parts
Para obtener instrucciones en español, visite www.backyarddiscovery.com
MANUFACTURED BY:
Backyard Discovery
3305 Airport Drive, Pittsburg, KS 66762
800-856-4445
Please visit www.backyarddiscovery.com
INS-1505513B-A-10x10 PERGOLA-ENG 1-19-24
Made in China

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Summary of Contents for Backyard 1505513B

  • Page 1 Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: 0800-118-2476 J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands Phone: 0800-567-8990 10x10 PERGOLA Model # 1505513B Please visit www.backyarddiscovery.com For the most up to date assembly manual, to register your set, or to order replacement parts Para obtener instrucciones en español, visite www.backyarddiscovery.com...
  • Page 2 Owner's Manual - Basic Setup Dimensions & Assembly Notes It is critically important that you start with square and level footings, concrete pad or deck to attach your structure Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each •...
  • Page 3 Owner's Manual - Anchoring Layout 8'- 3/4" [2.5 m] 7'-6" [2.3 m] 6'-11 1/4" [2.1 m] 6'-11 1/4" [2.1 m] 9'-9 3/4" [3 m] 7'-6" [2.3 m] 10'-7 1/4" [3.2 m] 8'- 1/2" [2.5 m] 6 3/4 in [170 mm] 3 3/8 in [85 mm] 4 ANCHORS...
  • Page 4 Owner's Manual - Parts Identification Wood Components (Not to Scale) SLOTTED JOIST - W4L04586 (x7) 1 3/8"x5 1/4"x114" (36x134x2896) JOIST - W4L04587 (x2) 1 3/8"x5 1/4"x90" (36x134x2286) JOIST - W4L04591 1 3/8"x5 1/4"x90" (36x134x2286) (x4) JOIST END - W4L04588 (x12) 1 3/8"x5 1/4"x15"...
  • Page 5 Owner's Manual - Parts Identification Hardware Components H100192 NUT BARREL WH (x16) H100198 WASHER LOCK H100199 WASHER LOCK 5/16x7/8 (x62) EXT BLK (x48) EXT BLK 8x19 12x19 H100193 NUT BARREL WH (x32) 5/16x1-1/2 H100405 WASHER LOCK H100392 SCREW PWH BLK (x8) EXT BLK (x2)
  • Page 6 Owner's Manual - Parts Identification Accessory Components (Not to Scale) A100029 FOOT 142 SQUARE POST (x4) A100241 BYD ID TAG (SMALL) WITHOUT AGES (x1) 9205413 ELECTRICAL ENCLOSURE (x1)

  • Page 7: Hardware Parts

    PRE-ASSEMBLY STEP 1 - SORTING PARTS It is critical for ease of assembly that you take the time to sort and organize the wood and hardware. WOOD PARTS: • Organize wood parts by the three-digit, alpha-numeric number stamped on each board (ex. P01). •...
  • Page 8 PRE-ASSEMBLY STEP 2 - TOOLS REQUIRED Drill Attachments: Phillips Head Open End Wrenches 1/2" & 9/16" 1/8", 3/16", 3/8" & 7/16" Drill Bits 3/8" Drive Ratchet, 1/2" & 9/16" STD Sockets 1/2" & 9/16" Deep Sockets Phillips Screw Driver Cordless Drill or Electric Drill Rubber Mallet - Optional Claw Hammer...
  • Page 9 PRE-ASSEMBLY STEP 3 - CHOOSE YOUR ASSEMBLY METHOD There are several types of assembly instructions available to you. 1. Printed Assembly Manual included with your set 2. BILT APP - 3D interactive instructions 3. Combination of the Printed Manual and BILT APP (Note: Step numbers can differ between the two methods)
  • Page 10 STEP 1 - PERGOLA ASSEMBLY PART DESCRIPTION NUMBER H100192 NUT BARREL WH 5/16x7/8 BLK H100198 WASHER LOCK EXT 8x19 BLK H100199 WASHER LOCK EXT 12x19 BLK SHORT ANGLE BRACE - W4L18493 H100205 BOLT WH 5/16x2-1/4 BLK 1 3/8"x5 1/4"x26 7/8" (36x134x683) JOIST - W4L04587 1 3/8"x5 1/4"x90"...
  • Page 11 STEP 2 - PERGOLA ASSEMBLY PART DESCRIPTION NUMBER H100192 NUT BARREL WH 5/16x7/8 BLK H100198 WASHER LOCK EXT 8x19 BLK H100199 WASHER LOCK EXT 12x19 BLK SHORT ANGLE BRACE - W4L18493 H100205 BOLT WH 5/16x2-1/4 BLK 1 3/8"x5 1/4"x26 7/8" (36x134x683) PILOT HOLES UP.
  • Page 12 STEP 3 - PERGOLA ASSEMBLY PART DESCRIPTION NUMBER H100193 NUT BARREL WH 5/16x1-1/2 BLK H100196 BOLT WH 5/16x7-1/4 BLK PERGOLA POST - W4L03775 5 1/2"x5 1/2"x89 1/2" (140x140x2273) (x2) H100198 WASHER LOCK EXT 8x19 BLK H100199 WASHER LOCK EXT 12x19 BLK H100405 WASHER LOCK EXT 6x15 BLK PERGOLA POST - W4L03776...
  • Page 13 STEP 4 - PERGOLA ASSEMBLY PART DESCRIPTION NUMBER H100193 NUT BARREL WH 5/16x1-1/2 BLK H100196 BOLT WH 5/16x7-1/4 BLK JOIST - W4L04591 H100198 WASHER LOCK EXT 8x19 BLK 1 3/8"x5 1/4"x90" (36x134x2286) H100199 WASHER LOCK EXT 12x19 BLK H100405 WASHER LOCK EXT 6x15 BLK H100792 LAG SCREW WH 1/4x3 BLK 90"...
  • Page 14 STEP 5 - PERGOLA ASSEMBLY PART DESCRIPTION NUMBER H100193 NUT BARREL WH 5/16x1-1/2 BLK H100196 BOLT WH 5/16x7-1/4 BLK H100198 WASHER LOCK EXT 8x19 BLK JOIST END - W4L04588 H100199 WASHER LOCK EXT 12x19 BLK 1 3/8"x5 1/4"x15" (36x134x381) (x4) NUT BARREL - 1 1/2"...
  • Page 15 STEP 6 - PERGOLA ASSEMBLY PART DESCRIPTION NUMBER H100193 NUT BARREL WH 5/16x1-1/2 BLK H100196 BOLT WH 5/16x7-1/4 BLK H100198 WASHER LOCK EXT 8x19 BLK JOIST END - W4L04588 JOIST END - W4L04592 H100199 WASHER LOCK EXT 12x19 BLK 1 3/8"x5 1/4"x15" (36x134x381) 1 3/8"x5 1/4"x15"...
  • Page 16 STEP 7 - PERGOLA ASSEMBLY PART DESCRIPTION NUMBER H100193 NUT BARREL WH 5/16x1-1/2 BLK H100196 BOLT WH 5/16x7-1/4 BLK H100198 WASHER LOCK EXT 8x19 BLK H100199 WASHER LOCK EXT 12x19 BLK JOIST END - W4L04588 1 3/8"x5 1/4"x15" (36x134x381) (x4) NUT BARREL - 1 1/2"...
  • Page 17 STEP 8 - PERGOLA ASSEMBLY PART DESCRIPTION NUMBER H100193 NUT BARREL WH 5/16x1-1/2 BLK H100196 BOLT WH 5/16x7-1/4 BLK H100198 WASHER LOCK EXT 8x19 BLK JOIST END - W4L04588 JOIST END - W4L04592 H100199 WASHER LOCK EXT 12x19 BLK 1 3/8"x5 1/4"x15" (36x134x381) 1 3/8"x5 1/4"x15"...
  • Page 18 STEP 9 - PERGOLA ASSEMBLY PART DESCRIPTION NUMBER H100198 WASHER LOCK EXT 8x19 BLK H100204 LAG SCREW WH 5/16x5-1/2 BLK SLOTTED JOIST - W4L04586 1 3/8"x5 1/4"x114" (36x134x2896) ALIGN COUNTER BORED HOLES IN SLOTTED JOISTS WITH PRE-DRILLED HOLES IN BOTTOM JOISTS AND ENDS. (x14) LAG SCREW - 5 1/2"...

  • Page 19: Side View

    STEP 10 - PERGOLA ASSEMBLY PART DESCRIPTION NUMBER H100201 SCREW PFH 8x2-1/2 BLK SHORT PURLIN - W4L05477 1 3/8"x1 3/8"x38 5/8" (36x36x981) LONG PURLIN - W4L05476 1 3/8"x1 3/8"x70 3/4" (36x36x1798) (x7) SCREW - 2 1/2" NOTE: END OF PURLIN IS 4 3/4" [122 mm] FROM EDGE OF D3 SLOTTED JOIST.
  • Page 20 STEP 11 - PERGOLA ASSEMBLY PART DESCRIPTION NUMBER H100201 SCREW PFH 8x2-1/2 BLK SHORT PURLIN - W4L05477 1 3/8"x1 3/8"x38 5/8" (36x36x981) LONG PURLIN - W4L05476 1 3/8"x1 3/8"x70 3/4" (36x36x1798) (x7) SCREW - 2 1/2" NOTE: END OF PURLIN IS 4 3/4" [122 mm] FROM EDGE OF D3 SLOTTED JOIST.
  • Page 21 STEP 12 - PERGOLA ASSEMBLY PART DESCRIPTION NUMBER H100201 SCREW PFH 8x2-1/2 BLK SHORT PURLIN - W4L05477 (10) 1 3/8"x1 3/8"x38 5/8" (36x36x981) LONG PURLIN - W4L05476 (10) 1 3/8"x1 3/8"x70 3/4" (36x36x1798) ASSEMBLE REMAINING P1 AND P2 PURLINS (x70) ALTERNATING LOCATIONS AS SHOWN IN STEPS SCREW - 2 1/2"...
  • Page 22 STEP 13 - PERGOLA ASSEMBLY A100029 FOOT 142 SQUARE POST (x4) DECIDE WHERE TO PLACE THE PERGOLA; GRASS, CONCRETE OR OTHER MATERIAL. PLACE THE PERGOLA EXACTLY WHERE IT WILL BE ANCHORED WHEN COMPLETED AND SLIDE A FOOT 'HT' UNDER EACH POST 'WP1'. NOTE: IF NOT PLACING ON CONCRETE, PROCEED TO STEP 17.
  • Page 23 STEP 14 - PERGOLA ASSEMBLY USE CHALK TO TRACE AROUND THE EDGES OF EACH FOOT. SQUARE POSTS AND TIGHTEN ALL BOLTS AND SCREWS AT THIS TIME. 117 7/8" 117 7/8"...
  • Page 24 STEP 15 - PERGOLA ASSEMBLY PART DESCRIPTION NUMBER H100120 CONCRETE ANCHOR 1/4x2 MOVE THE PERGOLA ASIDE. PLACE EACH FOOT INSIDE OF THE LINES DRAWN IN STEP 14. USING A 3/16" CONCRETE DRILL BIT, PILOT DRILL ATTACHMENT HOLES INTO THE CONCRETE PAD. NEXT, USE THE 1/4"x2"...
  • Page 25 STEP 16 - PERGOLA ASSEMBLY SET THE PERGOLA BACK IN PLACE, SETTING EACH POST 'WP1' INSIDE AN FOOT.
  • Page 26 STEP 17 - PERGOLA ASSEMBLY PART DESCRIPTION NUMBER H100200 SCREW PFH 8x1-1/2 BLK ATTACH FEET TO EACH 'WP1' POST USING 1-1/2" SCREWS INTO EACH SIDE OF FOOT, AS SHOWN. (x4) SCREW - 1 1/2"...
  • Page 27 STEP 18 - PERGOLA ASSEMBLY PART DESCRIPTION NUMBER H100392 SCREW PWH 8x3/4 BLK A100241 BYD ID TAG (SMALL) WITHOUT AGES (x1) PLACE I.D. PLACARD ON FRONT OF POST APPROXIMATELY AS SHOWN. SQUARE POSTS AND TIGHTEN ALL BOLTS AND SCREWS AT THIS TIME. (x1) BYD ID TAG (SMALL) WITHOUT AGES 5 3/4 in...

  • Page 28: Electrical Enclosure

    PowerPort 9205413 ELECTRICAL ENCLOSURE (x1) FOR POWERPORT INSTALLATION REFER TO ASSEMBLY INSTRUCTIONS THAT COME PACKAGED WITH THE POWERPORT KIT. INSTALL ON ANY POST THAT IS DESIRED. FOLLOW DIRECTIONS FOR PROPER INSTALLATION.