MAYGO CFLH60 Installation And Operation Manual
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MAYGO CFLH60 Installation And Operation Manual

Salt pool system (sps) electronic chlorine generator
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  • Page 2 SALT POOL SYSTEM (SPS) ELECTRONIC CHLORINE GENERATOR Installation and Operation Manual For SPS IMPORTANT SAFETY INSTRUCTIONS When using electrical equipment, basic safety precautions should always be exercised, including the following: READ AND FOLLOW ALL INSTRUCTIONS  Disconnect all AC power during installation. ...
  • Page 3 insulated or bare copper conductor not smaller than 8 AWG US/6 AWG Canada.  All field-installed metal components such as rails, ladders, drains, or other similar hardware located within 10 feet (3 meters) of the pool, spa or hot tub shall be bonded to the equipment grounding bus with copper conductors not smaller than 8 AWG US/ 6 AWG Canada.

  • Page 4: Table Of Contents

    SAVE THESE INSTRUCTIONS Table of Contents OPERATION General..................4 Water chemistry..............4 Controls................11 Maintenance................14 INSTALLATION Mounting................15 Plumbing................15 Wiring................19 TROUBLESHOOTING Troubleshooting..............22 WARRANTY Warranty................26...

  • Page 5: Operation

    OPERATION The SPS is an automatic chlorine generation system for pool & spa sanitation. The operation requires a low concentration of salt (sodium chloride) in the pool water at levels low enough that it normally cannot be tasted. SPS automatically sanitizes your pool by converting the salt into free chlorine, which kills bacteria and algae in the pool through a process called electrolysis.
  • Page 6 IDEAL CHEMICAL LEVELS Salt 3200 to 4000 ppm Free chlorine 1.0 to 3.0 ppm 7.2 to 7.6 Cyanuric Acid 50 to 100 ppm (Stabilizer) Total Alkalinity 80 to 120 ppm Calcium Hardness 200 to 400 ppm Metals 0 ppm Saturation Index -.2 to .2 Saturation index The saturation index (Si) relates to the calcium and alkalinity in the water and is...
  • Page 7 How to use: Measure pool pH, temperature, calcium hardness, and total alkalinity. Use the chart above to determine Ti, Ci,and Ai from your measurements. Insert values of pH, Ti, Ci and Ai into the above equation. If Si equals .2 or more, scaling andstaining may occur. If Si equals -.2 or less corrosion or irritation may occur.
  • Page 8 Gallons Liters (pool size feet) (pool size in meters) Length×Width×Average Length×Width×Average Rectangular Depth×7.5 Depth×1000 Diameter×Diameter×Average Diameter×Diameter×Average Round Depth×5.9 Depth×785 Length×Width×Average Length×Width×Average Oval Depth×6.7 Depth×893 The ideal salt level is between 3200-4000 ppm. (parts per million) with 3600  ppm being the optimal level. Calculate the number of gallons in the pool and add salt according to the chart on page 3.
  • Page 9 return jet to pool. Run the filter pump for 24 hours with the suction coming from the main drain (use the pool vacuum if there is no main drain) to allow the salt to evenly disperse throughout the pool.  ABOVE GROUND POOLS WITHOUT MAIN DRAINS: Add directly into the pool.
  • Page 10 POUNDS and (Kg) OF SALT NEEDED FOR 3200 PPM Gallons and (Liters) of Pool/Spa water Current 6,000 8,000 10,000 12,000 14,000 16,000 18,000 salt level (22,500) (30,000) (37,500) (45,000) (52,500) (60,000) (67,500) (82) (109) (136) (163) (190) (218) (245) (78) (103) (129) (154)
  • Page 11 STABILIZER (CYANURIC ACID) Always test for stabilizer (cyanuric acid) level, when testing for salt. This test should be done at least once per month. Use the chart below to determine how much stabilizer must be added to raise the level to 80 ppm . POUNDS and (Kg) OF STABILIZER (CYANURIC ACID) NEEDED FOR 80 PPM Gallons and (Liters) of Pool/Spa water Current...

  • Page 12: Controls

    POLYMERS: It is advised to use polymers (commonly sold as poly algaecide) on salt water sanitizing systems. The poly algaecide is sold in 30% and 60% concentrations. Application rate is 1 quart of Poly30 (or ½ quart of Poly 60) per 15,000 gallons (60,000 liters) of pool water, per month.
  • Page 13 GENERATING: This LED is on steady during normal operation. When flashing,  the pool water is too hot or cold to operate. SUPER CHLORINATE: Illuminates during Super Chlorination. See description  above. REMOTE CONTROLLED: The part is controlled by a remote control system. ...
  • Page 14 Diagnostic Displays Sequential pushes of the small "diagnostic" button next to the LCD display will cause the Aqua Rite to display the following information: 1. Pool temperature (xx degrees Fahrenheit or Celsius) 2. Cell voltage (typically 21.0 to 27.0 volts when chlorine is being generated, otherwise 16-25V) 3.
  • Page 15 Maintaining the System To maintain maximum performance, it is recommended that you remove and visually inspect the cell every 3 months. The SPS will remind you to do this by flashing the “Inspect Cell” LED after approximately 500 hours of operation. After you inspect the cell (and clean, if necessary) press the small “diagnostic”...

  • Page 16: Installation

    Mild Acid Washing: Use only in severe cases where flushing and scraping will not remove the majority of deposits. To acid wash:  Turn off power to SPS.  Remove cell from piping. In a clean plastic container, carefully mix a 4:1 solution of water to muriatic acid ...

  • Page 17: Mounting

    The pool’s chemistry must be balanced BEFORE activating the SPS. It is recommended that you consult a pool professional for the initial balancing each season. NOTE: At the beginning of each season, add metal remover and polymer based (non copper) algaecide to the pool, per manufacturer’s instructions. This ensures a quick, trouble free transfer to the SPS system.
  • Page 18 chlorination for both the pool and spa during spillover but preventing over chlorination when operating the spa only.

  • Page 20: Wiring

    Wiring Power must be turned off at the circuit breaker before performing any wiring. Be sure to follow Local and NEC electrical codes. To provide safe operation, SPS must be properly grounded and bonded. Input Power for stand-alone operation: Wire the SPS to the LOAD SIDE of the filter pump timer. It is very important that the SPS is powered only when the pump is running.
  • Page 21  For Canadian models, the SPS shall be connected to a circuit protected by a class A ground fault interrupter. Be sure to connect the GROUND wire to the green ground screw terminal located on the INSIDE WALL of the enclosure. Note: Wire the pump directly to the time clock—do not use the SPS as a junction box.
  • Page 22 Electrolytic Cell and Flow Switch: The electrolytic cell and flow switch cables are terminated with connectors that plug into the SPS for easy attachment and removal. The door of the SPS must be open to access the cell cable connector. The flow switch plugs into a connector (similar to a telephone jack) located outside, on the bottom of the enclosure.

  • Page 23: Troubleshooting

    Pentair-Attach wires to opposite numbered screw terminals as shown below. Note that the colors marked on the Pentair PCB do not match the SPS. Polaris-Attach wires to proper screw terminals as shown below. Note that screw terminal “1” is marked on the Polaris PCB. TROUBLESHOOTING Diagnostic Displays Sequential pushes of the small “diagnostic”...
  • Page 24 Cell voltage (typically 21.0 to 27.0 volts when chlorine is being generated, otherwise 16-25V Cell current (typically 2.50 to 7.80 amps when chlorine is being generated, otherwise 0 amps) Desired Output% (“0P”—“100P”depending on knob position) Instant salinity (-xxxx ppm or-x.xx grams/Liter) Product name sent to the display Software revision level Cell type...
  • Page 25 checked. 5. "High Salt" LED illuminated Check salt level in pool/spa. If salt level is too high, lower salt level by draining some of the pool water out of the pool and replace with fresh water. Continue until the salt concentration is at recommended levels.
  • Page 26 the residual free chlorine. Manually shock the pool if indicated in the directions on the algae treatment. It still may be a matter of days before the pool returns to “normal” and chlorine tests will show the desired 1-3ppm free chlorine reading. 9.
  • Page 27 Option one: Three (3) Year Limited Warranty Salt Pool System (SPS) is warranted to be free from defects in materials and workmanship, under normal use and non-commercial application, for a period of Three (3) years, per the schedule below. To obtain service, contact the authorized dealer from which the unit was purchased.
  • Page 28 Option two Two (2) Year Limited Warranty Salt Pool System (SPS) is warranted to be free from defects in materials and workmanship, under normal use and non-commercial application, for a period of Three (2) years, per the schedule below. To obtain service, contact the authorized dealer from which the unit was purchased.
  • Page 29 alteration, fire, flood, freeze damage, Acts of Nature or Acts of God.  Damage or degrading of concrete, natural stone, wood or synthetic surfaces adjacent to the swimming pool or spa.  Problems or damages incurred due to improper installation and/or improper electrical supply.

This manual is also suitable for:

Cflh20Cflh30Cflh40

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