Related Manuals for CLEAN ROOM DEVICES CRD600SS
Summary of Contents for CLEAN ROOM DEVICES CRD600SS
- Page 1 CRD600SS Automatic Fitting Inserter OPERATIONS MANUAL ORIGINAL INSTRUCTIONS VERSION 3.1 LAST EDITED 10.17.2019 cleanroomdevices.com...
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Page 2: Table Of Contents
Table of Contents Title Page………………………………………………………..…………………1 Table of Contents…………………………………………………………….……2 1.0 General Product & Safety Information……………………………………...3 Product Information Safety Information Lifting and Moving Safety 2.0 Installation/Setup……………………………………………………………5 Electrical Air Supply Pin Set Installation Jaw Set Installation Adjusting the stop gate Magazine Installation 3.0 Operation…………………………………………………………………..13 Loading magazine and jaws Fitting sensor lamp 4.0 Maintenance……………………………………………………………..13... -
Page 3: Table Of Contents
1.0 General Product & Safety Information Figure 1... -
Page 4: General Product & Safety Information
Product Information The Automatic Fitting Inserter is designed to hold and locate soft tubing while inserting a fitting into the tubing. The minimum/maximum outside tube diameter is 3/32” to 9/16” Safety Information This product uses air cylinders and electronic sensors to pneumatically actuate the closing jaws. -
Page 5: Installation/Setup
Figure 2: Always Team Lift for Safety Installation/Setup Ensure all five (5) rubber feet are completely stabilized on your work surface prior to applying air pressure to the unit. Electrical Supply Plug the electrical connector into the back of the fitting inserter and plug the 24VDC power supply into a 110V outlet (220V for European power supplies). -
Page 6: Air Supply
Figure 2.2.1 1. 24 VDC Power Supply Jack 2. Compressed Air Supply, use 1/4” tubing 3. Air Supply to Alcohol Dispenser, use 5/32” tubing 4. Return from Alcohol Dispenser, use 5/32” tubing 2.2 Air Supply Connect a 1/4” air supply hose to the fitting found on the back of the Automatic Fitting Inserter. - Page 7 Figure 2.1.2 - Front Panel Layout 1. Power On/Off Switch 2. Alcohol Dispenser On/Off Switch 3. Alcohol Primer On/Off Switch 4. Low Pressure, Regulator/Gauge 5. High Pressure, Regulator/Gauge 6. Magazine 7. Operational Counter with reset 8. Fitting Sensor...
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Page 8: Pin Set Installation
Pin Set Installation (Air supply must be disconnected) Remove the magazine from the unit and loosen the six button head screws on both sides of the cover. Lift up the cover and carefully place on left side of base as wire and air lines are connected from cover to unit. -
Page 9: Jaw Set Installation
Jaw Set Installation (Air supply must be disconnected) With the cover off, loosen the four 5mm screws holding the jaws into the block Remove the jaws and replace with new set. -
Page 10: Adjusting The Stop Gate
Retighten the four 5mm screws. Check the pin-jaw alignment for pin concentricity. With the air turned off and the magazine in, place a piece of tubing in the jaw set and clamp the tubing manually with the jaws. Pull the pin forward manually through the magazine and ensure that it lines up with the center of the inner diameter of the tubing. -
Page 11: Magazine Installation
Figure 6.2 - Loosening the socket head cap screw Figure 6.3 - Sliding the gate forward If the fitting is not being fully inserted, adjust the gate backwards, towards the pin. If the fitting is being pushed on too far, or the tubing is rolling, adjust the gate forward, toward the operator. - Page 12 If a fitting is properly seated in the magazine, the sensor will detect this and display a Amber LED as well as the single green ‘power on’ LED. Shown in the figures below is the sensor with and without fittings. THIS SENSOR’S POSITION IS A FACTORY SETTING, ANY ADJUSTMENT COULD CAUSE DAMAGE TO YOUR PIN SET, MAGAZINE OR JAW SET.
- Page 13 If the Last Fitting Sensor does not light with four (4) strips of paper, use a 3mm Metric Hex Wrench (T Handle preferred) to adjust the sensor position upwards (turn the adjustment screw clockwise) until the Last Fitting Sensor light turns on. (Figure 9.2 & 9.3) Adjustment Screw Figure 9.2 –...
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Page 14: Operation
If the Last Fitting Sensor light remains lit with five (5) strips of paper between the magazine and the top of the magazine rack, adjust the sensor downward (turning the adjustment screw counter-clockwise) until the light goes out, then return to the previous steps detailing figures 9.1 – 9.3. Once the Last Fitting Sensor is adjusted properly, it will remain lit with four (4) pieces of paper (Figure 9.1) and turn off with five (5) pieces of paper (Figure 9.4). -
Page 15: Recommended Spare Parts
Once every three months, the lid should be opened and the inside around the jaw set and magazine should be cleaned via air (no more than 30psi). This will remove any dust that has collected. At this time, air connectors on the manifold should be checked for tightness. The pin-set should be checked to make sure it is tight. -
Page 16: Durometer Scale
1. Adjust Stop Gate position (Section 2.5 Adjust the Stop Gate) Tubing does not go on the fitting / all the way on. 2. Adjust high pressure, should be 80-120 psi. 8.0 Durometer Scale Note: Tubing durometer range: 50-100 Shore A. Contact the manufacturer for applications outside this range. -
Page 17: Electrical And Pneumatic Diagrams
Electrical & Pneumatic Diagrams Note: Schematic drawings are provided for troubleshooting only— not for modifying the machine in any way! - Page 18 Note: Schematic drawings are provided for troubleshooting only— not for modifying the machine in any way!
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Page 19: Alcohol Dispenser Option
10.0 Alcohol Dispenser Option The Alcohol Dispenser allows lubrication to be placed on the barb directly, allowing for a more reliable fitting insertion process. Shown are both the assembly instructions, as well as how to fill and refill the reservoirs. IMPORTANT: READ BEFORE OPERATING ALCOHOL DISPENSER Attaching Alcohol Reservoir to CRD600 Air into Vessel... - Page 20 Filling Alcohol Reservoir: Step 1 Step 2 Step 3 Step 6 Step 4 Step 5 Step 1 – Disconnect air with quick-disconnect Step 2 – Twist open the barrel assembly Step 3 – Fill reservoir with alcohol Step 4 – Reconnect barrel assembly Step 5 –...
- Page 21 Caution: Setting the regulator pressure above 40 psi will result in the pressure relief valve opening. DO NOT BYPASS RELIEF VALVE Alcohol Dispenser Relief Valve Aiming the Alcohol Dispenser Nozzle: Accurate aiming of the dispenser nozzle is critical to ensuring proper performance. Adjust the alcohol dispenser nozzle 1/16 –...
- Page 22 Proper latching of high capacity reservoir: Align the arrows on the cap and body of the high capacity reservoir to ensure proper pressurization and functionality of alcohol dispenser. WARNING: Failure to lock reservoir can result in malfunction of equipment and personal injury.
- Page 23 Alcohol Dispenser System Components: Number CRD# Part Name P00169 Viton Valve P00168 Solenoid Air Valve TS00136 Nozzle Assembly & Bracket P00178 Barrel Adapter Assembly P00177 Alcohol Reservoir P00176 Dispenser Stand...
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Page 24: Parts List
11.0 Parts List... - Page 25 Item Number Part Number Description CD006-016 Cover P00167 Regulator P00165 Switch P00001 Counter P00278 Pilot Light, Yellow P00165 Switch P00282 Alcohol Primer Switch CD004-041 Service Panel CD006-003 FRONT CYLINDER MOUNT Large Cylinder TS00024 Sleeve Bearing P00216 Air Cylinder, Pinset CD006-002 REAR CYLINDER MOUNT P00091 MANIFOLD, MAC VALVES...
- Page 26 BRACKET, STOP GATE BUTTON CD006-012 CD006-015 Sensor, Button SWITCH, MINATURE, SNAPPING-ACTING P00011 TS00137 Last fitting Sensor CD006-029 BASE, SENSOR BRACKET CD006-030 SLIDER, SENSOR BRACKET ACTUATOR DRIVE ARM CD006-011...
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Page 27: Warranty
For additional information contact: www.cleanroomdevices.com Clean Room Devices, Inc. 10855 Dover Street, Suite 100 Westminster, CO 80021...
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