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EST CURTISS-WRIGHT CWSR-0640T Manual

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EST GROUP
DC1232 01/24
PAGE 1 OF 11
READ AND UNDERSTAND ALL SAFETY AND WARNING DECALS AND INSTRUCTIONS PRIOR
TO USING THE CURTISS-WRIGHT SMART RAM. FAILURE TO DO SO MAY RESULT IN ELECTRIC
SHOCK, FIRE, AND/OR SERIOUS INJURY.
SAVE ALL WARNINGS AND INSTRUCTIONS AND KEEP WITH TOOL FOR FUTURE REFERENCE.

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Summary of Contents for EST CURTISS-WRIGHT CWSR-0640T

  • Page 1 EST GROUP DC1232 01/24 PAGE 1 OF 11 READ AND UNDERSTAND ALL SAFETY AND WARNING DECALS AND INSTRUCTIONS PRIOR TO USING THE CURTISS-WRIGHT SMART RAM. FAILURE TO DO SO MAY RESULT IN ELECTRIC SHOCK, FIRE, AND/OR SERIOUS INJURY. SAVE ALL WARNINGS AND INSTRUCTIONS AND KEEP WITH TOOL FOR FUTURE REFERENCE.

  • Page 2: Safety Symbols And Definitions

    There are no user modifiable parts or components in the Curtiss-Wright Smart Ram package.  Keep all components of the system clean at all times.  Changes or modifications made to the equipment that are not expressly approved by Curtiss-Wright EST Group may void the FCC authorization to operate this equipment.
  • Page 3 EST GROUP DC1232 01/24 PAGE 3 OF 11 Note: Check and comply with all regulations and laws when transporting or shipping lithium-ion batteries.
  • Page 4 EST GROUP DC1232 01/24 PAGE 4 OF 11 Powering on the Smart Ram: Install a Makita 18v Li-ion battery, or equivalent, and momentarily press the trigger. This also operates the LED light: Operating the Smart Ram: Press and hold the trigger. The hydraulic pump motor will run, and the cylinder will stroke while the trigger is pressed.
  • Page 5 EST GROUP DC1232 01/24 PAGE 5 OF 11...
  • Page 6 EST GROUP DC1232 01/24 PAGE 6 OF 11 Preparing the Smart Ram Extended Pull Rod Assembly (SREPA/SREPRA): A general arrangement of the SREPA is shown. 1. Remove standard knurled nut, positioning washer, and pull rod from Smart Ram if necessary.
  • Page 7 EST GROUP DC1232 01/24 PAGE 7 OF 11 4. Continue with the installation procedure as standard. See DC1220 (for CPI plugs) or DC4010 (for P2 plugs) for detailed instructions for plugging. QR Code on page 8. 5. After Ram cycle stops and the plug is installed, retract the piston, then rotate the Positioning Washer counterclockwise to unthread the Pulling Stud from the installed plug.
  • Page 8 EST GROUP DC1232 01/24 PAGE 8 OF 11 TABLE 1: Nominal Installation Force and Pulling Stud Sales Number Acceptance Acceptance Nominal Nominal Criteria Criteria Breakaway Installation Installation CPI/Perma and Pulling Identification Force* Force* P2 Plug Sizes Stud (# of Grooves)
  • Page 9 EST GROUP DC1232 01/24 PAGE 9 OF 11 TABLE 2: Pop-A-Plug CPI/Perma Kits for Air Cooled Heat Exchangers (ACHE) and Fin-Fan Plugging with SREPA Tube ID Plug SREXT CPI/Perma Plug Kit SREPA* Positioner Sub-Assembly (in) (mm) V-471-B 0.472 - 0.515 11.99 - 13.08...
  • Page 10 EST GROUP DC1232 01/24 PAGE 10 OF 11 TABLE 3: Pop-A-Plug P2 Kits for Air Cooled Heat Exchangers (ACHE) and Fin-Fan Plugging with SREPRA Tube ID Plug SREXT Pop-A-Plug P2 Plug Kit SREPRA* Positioner Sub-Assembly (in) (mm) P2-400 0.400–0.420 10.19–10.68...
  • Page 11 EST GROUP DC1232 01/24 PAGE 11 OF 11...