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Smarter Living 5601EBBX1 SML Assembly

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ASSEMBLY 5601EBBX1_SML
Type E (earth pin) push terminals 20W PD (2xUSB-C)
1/22
Author :
Revision :
Revision Date :
1
1
Wim Leendertse
0
12-04-2023

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Summary of Contents for Smarter Living 5601EBBX1 SML

  • Page 1 ASSEMBLY 5601EBBX1_SML Type E (earth pin) push terminals 20W PD (2xUSB-C) Author : Wim Leendertse Revision : Revision Date : 12-04-2023 1/22...

  • Page 2: Step-1 Required Parts

    STEP-1 REQUIRED PARTS PICTURE PART NAME PART QUANTITY TAKE NOTICE! NUMBER TERMINAL CONTACT TECO1004 EARTH PIN EAPI1001 NICKEL PLATING TO BE WITHOUT SCRATCHES AND STAINS UPPER TERMINAL TESP1004 SPRING TESP1005 LOWER TERMINAL SPRING 2/22...
  • Page 3 STEP-1 ASSEMBLY: SCHUKO EARTHING STRIP 1.1 ENTER LOWER 1.4 BEND FIXATION LIPS 1.2 ENTER UPPER 1.3 ENTER TERMINAL CONTACT TERMINAL SPRING 90 DEGREE INWARDS TERMINAL SPRING IN EARTH PIN STRIP IN TERMINAL IN TERMINAL CONTACT CONTACT MAKE SURE THAT SPRING WINGS ARE IN THE TERMINAL CONTACT SLOTS 3/22...

  • Page 4: Step-1 Quality Checks

    STEP-1 QUALITY CHECKS 1.7 CHECK IF EARTH PIN STRIP 1.6 CHECK PIN TO BE STRAIGHT 1.5 CHECK IF BENDS ARE STILL STRAIGHT ON TERMIINAL CONTACT FULLY CLOSED 4/22...
  • Page 5 STEP-2 REQUIRED PARTS PICTURE PART NAME PART NUMBER QUANTITY TAKE NOTICE! SOCKET BASE SOBA1005-xxxx 1 CONTACT TUBE COTU1006 UPPER TERMINAL TESP1004 SPRING TESP1005 LOWER TERMINAL SPRING N.A. EARTH PIN ASSEMBLY FROM STEP-1 5/22...
  • Page 6 STEP-2 ASSEMBLY: CONTACT TUBES 2.1 PRESS LOWER 2.2 PRESS UPPER TERMINAL SPRINGS IN TERMINAL SPRINGS IN CONTACT TUBES CONTACT TUBES MAKE SURE THAT SPRING WINGS ARE IN THE TERMINAL CONTACT SLOTS 6/22...
  • Page 7 STEP-2. ASSEMBLY: CONTACTS IN SOCKET BASE 2.3 ENTER TERMINAL CONTACT 2.4 INSERT CONTACT TUBES IN SOCKET BASE IN SOCKET BASE 7/22...
  • Page 8 STEP-2 QUALITY CHECKS 2.5 CHECK IF BOTH CONTACT TUBES-CONTACTS ARE FULLY EXTRACTED 8/22...
  • Page 9 STEP-3 REQUIRED PARTS PICTURE PART NAME PART NUMBER QUANTITY TAKE NOTICE! SOCKET BASE ASSEMBLY FROM STEP-2 SPARK SPCO1004-E-xxxx COVER MOUNTING MNUT1004 CONTACT COOTU1006 LEVER 9/22...
  • Page 10 STEP-3 ASSEMBLY: SPARK COVER 3.1 INSERT SPARK COVER 3.2 CLICK SPARK COVER SNAP-FITS IN SOCKET BASE IN SOCKET BASE 2X CLICK! 10/22...
  • Page 11 STEP-3 ASSEMBLY: SPARK COVER 3.3 INSERT MOUNTING NUT 3.4 CHECK IF MOUNTING NUT 3.5 RIVET THE MOUNTING NUT FLUSH IN SOCKET BASE IS FULLY ENSERTED WITH SPARK COVER AFTER RIVETING BEFORE RIVETING 11/22...
  • Page 12 STEP-2. ASSEMBLY: CONTACT LEVERS 3.6 ENTER CONTACT LEVERS IN SOCKET BASE 12/2...
  • Page 13 STEP-3. QUALITY CHECKS 3.6 CHECK SPARK COVER DEFORMATION 3.7 CHECK EARTH PIN POSITION 90° < or > 90° RIVET FORCE TO HIGH, RIVET FORCE OK, RIVET FORCE TO HIGH, RIVET FORCE OK SPARK COVER FLAT SPARK COVER DEFORMATION EARTH PIN NOT VERTICAL EARTH PIN VERTICAL 13/22...
  • Page 14 STEP-4 REQUIRED PARTS PICTURE PART NAME PART NUMBER QUANTITY TAKE NOTICE! SOCKET BASE ASSEMBLY FROM STEP-3 PCBA 5601PMEABX QUICK HEIGHT CHECK BACK BOX BABO1005- XXXX 14/22...
  • Page 15 STEP-4 ASSEMBLY: PCBA 4.1 APPLY ESD 4.2 ENTER PCBA 4.3 PRESS PCBA HOLES 4.4 PRESS PCBA EDGE PROTECTION! IN SOCKET BASE OVER SOCKET BASE STUDS IN SOCKET BASE RAIL. 15/22...
  • Page 16 STEP-4 ASSEMBLY: BACK BOX 4.5 INSERT BACK BOX 4.6 PRESS BACK BOX AGAINST SOCKET BASE UNTILL FULLY CLOSED SNAPFITS IN SOCKET BASE 16/22...
  • Page 17 STEP-4. QUALITY CHECKS 4.8 RUN BURN-IN TEST 4.9 RUN ATE TEST 4.7 CHECK LEVER FUNCTION 17/22...
  • Page 18 STEP-5 REQUIRED PARTS PICTURE PART NAME PART NUMBER QUANTITY TAKE NOTICE! SOCKET BASE ASSEMBLY FROM STEP-4 CHECK FRAME HEIGHT! MOUNTING MEFR1006-C FRAME CLAW CLAW1004 CLAW SCRW1010 SCREW 18/22...
  • Page 19 STEP-5 ASSEMBLY : METAL FRAME 5.2 ROTATE LEFT AND RIGHT MOUNTING FRAME 5.1 PRESS MOUNTING FRAME FULLY IN TWIST LOCKS SOCKET BASE ROTATE 90° CLOCKWISE PRESS UNTILL NO GAP 19/22...
  • Page 20 STEP-5 ASSEMBLY : CLAWS AND CLAW SCREWS 5.4 ENTER LEFT AND RIGHT CLAW 5.5 FASTEN CLAW SCREWS LEFT & 5.3 INSERT CLAW LEFT & RIGHT ON SCREWS RIGHT UNTIL IT TOUCHES THE SOCKET BASE CLAW EDGE 20/22...
  • Page 21 STEP-5. QUALITY CHECKS 5.8 CHECK IF NO GAP 5.6 CHECK 90 DEGREE ROTATION 5.7 CHECK GAP BETWEEN 5.8 CHECK IF CLAWS BETWEEN BACK BOX LEFT AND RIGHT MOUNTING MOUNTING FRAME AND STAY FIXED (MAY NOT AND SOCKET BASE FRAME TWIST LOCKS SOCKET BASE FALL OUT).
  • Page 22 22/22...