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1012687 Issue 02 – BioAir 2, 3 & 5 Installation and Maintenance Manual
DS1398P
BioAir 2 Gravity Sales Drawing
DS1399P
BioAir 3 Gravity Sales Drawing
DS1400P
BioAir 5 Gravity Sales Drawing
DS1407P
BioAir 2 IPS Sales Drawing
DS1408P
BioAir 3 IPS Sales Drawing
DS1409P
BioAir 5 IPS Sales Drawing
Please request copy of specific sales drawing from our
sales department
1012687
02 ECN 1673
BioAir 2, 3 & 5 Manual
August 2023
1
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Table of Contents
Summary of Contents for Klargester BioAir 2
- Page 1 1012687 Issue 02 – BioAir 2, 3 & 5 Installation and Maintenance Manual DS1398P BioAir 2 Gravity Sales Drawing DS1399P BioAir 3 Gravity Sales Drawing DS1400P BioAir 5 Gravity Sales Drawing DS1407P BioAir 2 IPS Sales Drawing DS1408P BioAir 3 IPS Sales Drawing...
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Page 2: Health And Safety
1012687 Issue 02 – BioAir 2, 3 & 5 Installation and Maintenance Manual INTRODUCTION Thank you for choosing a Kingspan product. This manual will help you to keep it operating efficiently over a long service life. Please read this manual thoroughly, preferably before installation. - Page 3 1012687 Issue 02 – BioAir 2, 3 & 5 Installation and Maintenance Manual HEALTH AND SAFETY Please read and follow for your own and others safety You must read these warnings carefully before installing or using the equipment. Please ensure that you have performed a risk assessment before commencing any installation.
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Page 4: Desludging
1012687 Issue 02 – BioAir 2, 3 & 5 Installation and Maintenance Manual DESLUDGING Desludging should be carried out by a licensed waste disposal contractor holding the relevant permits to transport and dispose of sewage sludge. Do not empty the entire reactor and FST, as some biology should remain in the system to continue to work. -
Page 5: Table Of Contents
1012687 Issue 02 – BioAir 2, 3 & 5 Installation and Maintenance Manual CONTENTS HEALTH AND SAFETY ....................2 DESLUDGING........................ 4 CONTENTS ........................5 SYSTEM OVERVIEW ...................... 6 BioAir CHECKLIST ......................7 ® SELF HELP ........................8 INTRODUCTION......................2 TECHNICAL DATA ......................2 DESCRIPTION AND PROCESS .................. -
Page 6: System Overview
1012687 Issue 02 – BioAir 2, 3 & 5 Installation and Maintenance Manual SYSTEM OVERVIEW Pictorial representation below indicates basic requirements for a standard system. Blower Housing Vent Pipe & (Seal air duct Above entering blower Ground Stack housing) Incoming Mains... -
Page 7: Bioair ® Checklist
1012687 Issue 02 – BioAir 2, 3 & 5 Installation and Maintenance Manual BioAir CHECKLIST ® The delivery paperwork will have 2 no. items listed; check that the Tank Code (Item 1) & Blower Assembly Code (Item 2) are the same as the codes on the units delivered. -
Page 8: Self Help
1012687 Issue 02 – BioAir 2, 3 & 5 Installation and Maintenance Manual SELF HELP To minimize the need for dealing with emergency situations we recommend that Sewage Treatment Plants have a Pre-service Agreement Inspection, and then is regularly serviced by us or an approved Service Engineers. -
Page 9: Description And Process
1012687 Issue 02 – BioAir 2, 3 & 5 Installation and Maintenance Manual DESCRIPTION AND PROCESS BioAir systems are designed to accept crude domestic sewage and produce an effluent of suitable quality for discharge to a watercourse or soak-away system, subject to the approval of the appropriate regulatory authority. -
Page 10: Installation
1012687 Issue 02 – BioAir 2, 3 & 5 Installation and Maintenance Manual INSTALLATION Our domestic treatment plants are structurally tested in accordance with EN 12566-3, which specifies structural stability testing for both wet and dry sites using granular backfill 3-8mm. However, in GB & IRE it... - Page 11 1012687 Issue 02 – BioAir 2, 3 & 5 Installation and Maintenance Manual 1. Excavate Hole & Lay Concrete Bed Approximate dimensions of units: Water Fill Diameter Unit Height Length Inlet Invert Volume Unit (mm) (mm) (mm) (mm) BioAir 2 455 –...
- Page 12 1012687 Issue 02 – BioAir 2, 3 & 5 Installation and Maintenance Manual 3. Backfill the Tank Unit The backfilling must start before the base has hardened and must be a single continuous operation, so the tank has a full concrete jacket without joins.
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Page 13: Electrical Installation
1012687 Issue 02 – BioAir 2, 3 & 5 Installation and Maintenance Manual ELECTRICAL INSTALLATION General Electrical Installation Information Your BioAir will either be supplied with an isolator switch or a control panel for electrical control of the unit. It is imperative that the electrical installation of this equipment is entrusted to a competent qualified electrician working to the latest IEE regulations. - Page 14 1012687 Issue 02 – BioAir 2, 3 & 5 Installation and Maintenance Manual Isolator Wiring Diagram - Gravity System: Isolator Wiring Diagram - IPS System:...
- Page 15 1012687 Issue 02 – BioAir 2, 3 & 5 Installation and Maintenance Manual Control Panel (Premium Specification) Blower Blower Unit Control Panel Mains Power Entry Point Diffuser Hose Connection Point Ø19mm Hose Tail Diffuser Hose Entry Point Loss of Pressure...
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Page 16: Maintenance
1012687 Issue 02 – BioAir 2, 3 & 5 Installation and Maintenance Manual MAINTENANCE Every sewage treatment plant needs regular maintenance as does the upkeep of drainage fields and drains. This is the responsibility of the owner/user. We recommend that plants are maintained by qualified service personnel, however some self-help and an awareness of normal operation is helpful in identification of a larger problem. -
Page 17: Warranty
1012687 Issue 02 – BioAir 2, 3 & 5 Installation and Maintenance Manual WARRANTY Taken from ‘Kingspan’s Terms & Conditions of Sale’ The company will replace or, at its option, properly repair without charge any goods which are found to be defective and which cause failure in normal circumstances of use within a period of twelve months from the date of delivery. -
Page 18: Fault Finding
1012687 Issue 02 – BioAir 2, 3 & 5 Installation and Maintenance Manual FAULT FINDING 1. BLOWER NOT RUNNING Cause Remedy Power cut Do nothing. When power is restored, the system will restart automatically Check Mini Circuit Breaker on electrical supply... -
Page 19: Notice
1012687 Issue 02 – BioAir 2, 3 & 5 Installation and Maintenance Manual NOTICE BioAir Treatment Plant The foul drainage from this property discharges to a Treatment Tank and an irrigation system / soak-away. The tank requires monthly inspections of the outlet chamber or sample chamber to observe that the effluent is free-flowing and clear. - Page 20 1012687 Issue 02 – BioAir 2, 3 & 5 Installation and Maintenance Manual...
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30ma or 100ma rcbo