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Effer iQ.950-1200 HP X4 Operator's Manual

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Operator's Manual GB
737 4142

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Summary of Contents for Effer iQ.950-1200 HP X4

  • Page 1 Operator's Manual GB 737 4142...
  • Page 3 Congratulations! You are now the owner of a quality Product manufactured by Hiab (part of Cargotec Corporation). The aim of this manual is to help you handle, maintain your crane safely and with full satisfaction. This Manual provides detailed information about your Product, its control systems and its practical management and maintenance.
  • Page 4 This page is intentionally left blank.

  • Page 5: Table Of Contents

    Table of Contents 1. Introduction ..................9 1.1. Target group and scope of this manual ..........9 1.2. Cleanliness certificate ..............10 1.3. Indications in the Operator’s Manual ..........10 2. Structure and parts of the crane ............... 13 2.1. Main groups ................13 2.2.
  • Page 6 4.12. CombiDrive controller ............... 55 4.12.1. Buttons ..............56 4.12.2. Menus, standard functions and symbols ........ 58 4.12.3. Battery and battery charger ..........62 5. Starting crane operation ................ 63 5.1. Starting operations ..............63 5.2. Set the stabiliser system .............. 65 5.2.1.
  • Page 7 8.3.1. Daily inspection ............. 107 8.3.2. Monthly inspection and maintenance ........112 8.3.3. Annual maintenance ............112 8.4. Lubrication ................114 8.4.1. Lubrication schedule ............115 8.4.2. Greasing the slewing bearing (internal gear teeth) ..... 116 8.4.3. Greasing the bearing assembly (raceway and inner balls) .... 116 8.4.4.
  • Page 8 This page is intentionally left blank. Operator's Manual GB...

  • Page 9: Introduction

    Introduction 1. Introduction 1.1. Target group and scope of this manual This manual describes: • Operation • Safety precautions and warnings • The crane control system • Maintenance and troubleshooting Enclosed to this manual the Installer will provide: • Technical Data for your crane •...

  • Page 10: Cleanliness Certificate

    Introduction NOTE Hiab, or a third party designated by Hiab, shall at all times have the right to (i) install, maintain and dismantle a remote diagnostics device in and from the Products; and (ii) access, send, receive, collect, store, copy, aggregate, combine with other information, process, make available, further develop and use any and all information and data gathered through the remote diagnostics device, including but not limited to, information concerning equipment identity, efficiency,...
  • Page 11 Introduction WARNING Danger of injury to yourself or to bystanders, or danger of serious damage to the crane or other objects. Follow the instructions carefully. CAUTION Hazard for the crane or crane components. Follow the instructions carefully. Important: If actions are numbered, do them in numerical order! 1.
  • Page 12 Introduction • Make sure that you comply with the regulations of the country in which you use the crane (for example, certificate, safety helmet, and other personal protection devices). DANGER • Carry out yourself only the service and maintenance work you have the requisite knowledge and experience of.

  • Page 13: Structure And Parts Of The Crane

    Structure and parts of the crane 2. Structure and parts of the crane 2.1. Main groups This crane consists of the following main groups: (1) Control station (6) 2nd boom (11) Oil tank (12) Hoist [option] (2) Stabiliser system (7) Boom extensions (13) Manual extensions (3) Base / Three-point bridge (8) 1st boom cylinder...

  • Page 14: Crane Base With Column And Slewing System

    2 hydraulic slewing motors. 2.3. Stabiliser system EFFER cranes (except stationary mounted) have two stabiliser extensions and two stabiliser legs. Auxiliary stabiliser systems may be needed for bigger cranes. The stabiliser system consists of:...
  • Page 15 Structure and parts of the crane (1) 1st boom (2) 2nd boom (3) Hydraulic extensions: The length of the hydraulic extension depends on the type of crane. (4) Manual extensions [option] And optional interchangeable equipment such as: (5) Hook [option] Pallet fork, Grapple, Rotator, etc...
  • Page 16 Structure and parts of the crane The JIB consists of the following components: (1) JIB boom (2) JIB cylinder (3) JIB extension (4) JIB extension cylinder (5) JIB manual extension [option] (6) JIB support / JIB long support [option] Hooks [option] Different hooks can be mounted depending on the crane model.

  • Page 17: Operating System - Hydraulic Components

    Structure and parts of the crane 2.5. Operating system - hydraulic components The operating system consists of the following hydraulic components: (1) Oil tank (5) Stabiliser control valve [option] (11) Return filter (2) Hydraulic pump (6) Hydraulic hoses and lines (12) Load holding valve (3) Oil cooler [option] (7) Slewing cylinders / Slewing motors...

  • Page 18: Description Of The Loader Crane

    The loader crane is supplied in many versions from: • EFFER iQ.950 HP E-8 (reach 19.7 metres) to EFFER iQ.950 HP E-10 (reach 24 metres) • EFFER iQ.1200 HP E-8 (reach 19.7 metres) to EFFER iQ.1200 HP E-10 (reach 24 metres) The control valve V200, a controller (CombiDrive or XSDrive) and the SPACE X4 control system are standard equipment on these loader cranes.
  • Page 19 Structure and parts of the crane Hoists available in combinations: TI2L 950 E-8/9/10 + TI2L 1200 E-8/9/10 + TI2L 950 E-8 + JIB.155Q-6 + TI2L 1200 E-8 + JIB.155Q-6 + TI2L 950 E-9 + JIB.155Q-6 JDC + TI2L 1200 E-9 + JIB.155Q-6 JDC + TI2L 950 E-8/9/10 + TI4 1200 E-8/9/10 + TI4 950 E-8 + JIB.155Q-6 + TI4...

  • Page 20: Safety Precautions And Warnings

    Safety precautions and warnings 3. Safety precautions and warnings 3.1. Operating conditions You may use the crane ONLY if: • You are outdoors or in a space with sufficient ventilation. • With a mean wind velocity of less than 13.3 m/sec (approx. 29.7 mph). Refer to the wind speed table.

  • Page 21: Wind Speed

    Safety precautions and warnings 3.2. Wind speed Refer to the table below to correctly identify the wind speed. Wind speed averaged over 10 minutes at a height of 10 m Wind Above flat ground Characteristics Force Wind type Calm Calm, smoke rises vertically or nearly 0.0 - 0.2 vertically Slight breeze...

  • Page 22: Definition Of This Loader Crane

    Usage of the crane The EFFER loader crane is used to lift and move loads in the working area permitted by the load plate and the load diagram. The cranes are normally mounted on a vehicle but they can also be mounted on a fixed base plate.

  • Page 23: Noise Declaration

    Safety precautions and warnings • Using a personnel basket (as the crane must be certified as a MEWP crane by a notified body). Please always refer to the MEWP’s Operator's Manual. DANGER Lifting people with a crane is never allowed unless it is a MEWP crane. When working in a personnel basket, both feet must have contact with the floor of the basket.

  • Page 24: Signs On The Crane

    Safety precautions and warnings 3.3.2. Signs on the crane NOTE (*) This sign is included on the load diagram for some crane models. 3.3.3. Maximum load Lifting capacity Your crane has a certain lifting capacity, expressed in kNm or tm. This lifting capacity is also known as the load moment.
  • Page 25 Safety precautions and warnings DANGER • Overloading could result in damage to the crane or in the worst case, personal injury or death • Never increase a hanging load, since that may cause a load holding valve to open and/or the vehicle to turn over. •...
  • Page 26 Safety precautions and warnings NOTE To lift with the boom system heavier loads than the ones specified on the boom extension sign, move the hook to the previous hydraulic extension equipped with hook attachment. Load diagram The load diagrams are placed on the column and show the maximum loads your crane / JIB (if fitted) / hoist (if fitted) may lift in the entire working zone (manual extensions excluded).

  • Page 27: Maximum Load Moment

    Safety precautions and warnings WARNING Never operate the hydraulic extensions against a solid object when the 1st boom is completely lifted. Do not try to push or compress loads when the 1st boom is fully lifted, as this could cause damage to the 1st boom cylinder.
  • Page 28 Safety precautions and warnings Max angle to the vertical of any Mode factor two- Mode factor three- and sling leg (degrees) legged sling four-legged sling 0-45 45-60 If the angle between the legs of the sling is more than 90°, do not hang the slings directly on the hook.

  • Page 29: Signals When Using A Crane

    Safety precautions and warnings Operate the crane with various functions simultaneously to make smooth crane movements. In this way, you will also prevent the hydraulic system from heating up quickly. 3.4. Signals when using a crane DANGER • If it is not possible to see the load and the entire working area clearly, the crane operator must follow the instructions and signals given by a qualified person.
  • Page 30 Safety precautions and warnings Stop all crane movements / Hold the load in position Raise the open hand, with the palm clearly visible, and arm at shoulder height. Keep the hand still. Emergency stop for all movements by the crane Raise the hands and the arms to an oblique angle.
  • Page 31 Safety precautions and warnings Turn in the direction indicated Indicate the direction with the hands. Open the tool Extend the arms at shoulder height, with the palms facing downwards. Close the tool Move both hands close together. Lift the open tool a little Extend both arms at shoulder height, with the palms facing upwards.

  • Page 32: Use Of The Crane

    Safety precautions and warnings Keep the tool in position briefly Raise the hand drooping slightly, with the fist clenched. 3.5. Use of the crane Starting crane operation DANGER • Make sure that you comply with the regulations of the country in which you use the crane (for example, certificate, safety helmet, and other personal protection devices).
  • Page 33 Safety precautions and warnings DANGER • Do not stand in front of the hydraulically operated stabiliser legs when you are operating them! • Never use the stabiliser legs as a parking brake, since the vehicle could start to slide. • Slide the stabiliser extension, on both sides of the vehicle, completely out if possible.

  • Page 34: Preparations For Use

    Safety precautions and warnings 3.5.1. Preparations for use DANGER Make sure that there are no unauthorised persons within the operating range of your crane! To mark the working area correctly, think about the space that the crane will need to lift the load (direction of the lift, size of the load).

  • Page 35: Crane Operation

    Safety precautions and warnings Minimum distance between crane and overhead electricity lines Voltage (V) Minimum distance to an insulated Minimum distance to an uninsulated conductor conductor <500 V 0.5 m 500-40000 V 1.5 m >40000 V 2.0 m Voltages are found: up to 500 V: to buildings 500-40000 V:...
  • Page 36 Safety precautions and warnings In an emergency situation, push immediately any of the emergency stop buttons. This will stop all crane movements and prevent the free movement of the load. DANGER • Keep checking that there unauthorised persons within the operating reach of the crane! •...
  • Page 37 Safety precautions and warnings WARNING • Never push a load along the ground, or the vehicle's load space, with the extension boom. This can cause damage to the boom system. This will lead to expensive repairs. • Never use the extension boom as a jack. This could damage the slewing bearings and the connection between the crane column and the crane base.

  • Page 38: Driving With The Crane

    Safety precautions and warnings 3.5.3. Driving with the crane DANGER • Never move/drive the vehicle if there is a load suspended from the crane. • Before you move the vehicle: Check that there is no pump flow to the main control valve. The PTO or power supply must be disengaged.

  • Page 39: Use Of Lifting Accessories And Interchangeable Equipment

    Safety precautions and warnings 3.5.4. Use of lifting accessories and interchangeable equipment DANGER • Only interchangeable equipment intended to be used on loader cranes as specified in the documents for the equipment. • When using lifting accessories, follow the instructions supplied with the equipment! •...

  • Page 40: Use Of Demountable Cranes

    Safety precautions and warnings WARNING If you attach/detach equipment to/from the tip of the crane and the boom system is not in horizontal position, stay away to avoid getting caught between the boom extensions as it is normal that they can move towards each other. Be careful that your fingers do not get trapped.

  • Page 41: The Hipro System

    The HiPro system 4. The HiPro system 4.1. Control System SPACE X4 SPACE X4 is a crane control system. The control system: • Monitors the crane's operation and prevents unsafe actions. • Increases the precision with which you can work. •...

  • Page 42: Components Of The Hipro System

    The HiPro system DANGER Never try to repair the control system yourself. Repairs may only be made by an authorised service workshop! 4.3. Components of the HiPro system (1) Main control valve (4) Dump valve 1 (7) Lamp pole [Option] (2) Stabiliser control valve (5) Dump valve 2 (8) XSDrive controller...
  • Page 43 The HiPro system NOTE If you use a controller to operate your crane, you can read about the symbols displayed on it in the dedicated section of this operator’s manual. By default, the symbol on the controller corresponds to the positive movement of the levers.
  • Page 44 The HiPro system Stabiliser system symbols and functions (if delivered) SYMBOLS FUNCTIONS SYMBOLS FUNCTIONS Crane Crane stabiliser stabiliser leg extension Auxiliary Auxiliary stabiliser stabiliser leg extension SYMBOLS FUNCTIONS Front auxiliary stabiliser leg Operator's Manual GB...

  • Page 45: Main Control Valve

    The HiPro system 4.5. Main control valve The crane can be operated from the main control valve, but as soon as you have selected remote control operation, it is impossible to operate the main control valve levers. The speed of a function corresponds to the extent of the lever movement, regardless of the load and other functions, as long as the oil flow is sufficient.

  • Page 46: User Panel

    The HiPro system 4.7. User panel Buttons: (1) ON/OFF button Activates or deactivates the SPACE system. (2) Stabiliser system button Enables operation of stabiliser extensions and legs. (3) OLP release button For OLP release if the crane is in an overload situation and for temporary disconnect the dump valve function.
  • Page 47 The HiPro system Power ON/OFF Green light on: The system is on. Green light blinking: System on and the stop button has been pushed. Green light flashing: APO emergency operation time running. Red light flashing: CAN communication has been lost/ APO override time running Stabiliser system Green light on: Stabiliser system active.
  • Page 48 The HiPro system Hoist (10) Green light on: Hoist mode. Red light flashing: 3 rolls left on the hoist drum. Red light blinking: 90% of OLP pressure. Red light on: 100% of OLP pressure. (11) Blue light on: Outermost extension fully retracted and the JIB has increased capacity (JDC mode).

  • Page 49: Dump Valves

    The HiPro system 4.8. Dump valves Dump valve 1. (1) Allows operation of the crane functions. To prevent high pressure and thereby unnecessary heating of the oil there is an automatic dumping function. When no lever movement has been made for 3 seconds SPACE system opens the dump valve and the oil is returned directly to the hydraulic tank.

  • Page 50: Xsdrive Controller

    The HiPro system 4.11. XSDrive controller Controller XSDrive has either four or six levers, or two or three joysticks for proportional functions programmed in the different menu selections. The controller normally communicates with the crane via radio but can also be operated via cable.
  • Page 51 The HiPro system Service Red light on: Error detected in the system. Battery Red light on: Low power Hoist LED Red light flashing: 90% of maximum pressure Red light on: 100% of maximum pressure Red light on: VSL-OLP. Vehicle has reached a stability limit.

  • Page 52: Buttons

    The HiPro system 4.11.2. Buttons ON/OFF buttons Buttons for 7 extra ON/OFF functions (engine ON/ OFF, engine speed, horn etc.) Menu selection Push to change between menus 1 to 4. OLP release Push and hold the button while you operate a pressure-reducing function.

  • Page 53: Menus

    The HiPro system Unlocking the controller Make sure that you pushed the emergency stop button. Push and hold both arrows on the toggle button and release the emergency stop button at the same time. The 4 LEDs flash at the same time for 5 times. LED 1 comes on.

  • Page 54: Battery And Battery Charger Xsdrive

    The HiPro system Controller XSDrive levers Controller XSDrive joystick 3-0-3 Controller XSDrive joystick 2-2-2 Controller XSDrive joystick 3-2-3 SAF symbols The order of the levers/buttons is customized. • SAF - fold/unfold the boom system (1). • SAF - unfold/fold the boom system (2). •...

  • Page 55: Combidrive Controller

    The HiPro system the battery. Note that the battery voltage remains between 7.6 V and 7.5 V for a long time. Therefore, the battery voltage cannot be used to estimate remaining hours of use. Battery charger The battery charger is to be fitted in a protected environment, preferably in the cab.

  • Page 56: Buttons

    The HiPro system Radio communication is dependent on: • Radio for two-way communication fitted in the controller. • Radio/decoder fitted at the crane base. Information can be sent both from and to the controller. In the decoder/radio there is a corresponding unit which handles the traffic at the other end.
  • Page 57 The HiPro system (1)-(2) ON/OFF buttons [option] Micro mode The controller has four Push to choose micro mode. configurable pushbuttons for Push again to choose normal controlling ON/OFF functions mode. e.g. start/stop engine, increase/ decrease rpm on the engine etc. The function of each button is depending on the configuration of the specific crane.

  • Page 58: Menus, Standard Functions And Symbols

    The HiPro system Locking the controller 1. Push and hold button (4) and (5) while the emergency stop button is pushed. 2. Keep button (4) and (5) pushed while pulling out the stop button. The centre display then shows a large locked padlock symbol Unlocking the controller 1.
  • Page 59 When the operator pulls out the stop button on the controller, it always starts in CRANE 1 menu. The submenus in CRANE menu are configured in production but can be changed by Effer service personnel. Example of submenus for the 6 lever controller: Left side display...
  • Page 60 The HiPro system Example of submenus for the 8 lever controller: Centre Left side display Right side display display "CRANE MENU" EXTRA menu, button (4) The EXTRA menu contains hydraulically proportional functions for example front and rear stabiliser extensions and legs, boat supports, bunk shifting, etc EXTRA 2 Symbols shown on the displays The order of the levers is customized.
  • Page 61 The HiPro system ON-OFF menu, button (5) The ON-OFF menu includes functions such as engine start, stop and throttle. The functions are shown as text instead of symbols in the displays. A lever may be moved in any direction in order to activate the corresponding function. ON-OFF 1 Centre Examples of the left side display...

  • Page 62: Battery And Battery Charger

    The HiPro system 4.12.3. Battery and battery charger Battery The voltage level of a fully charged battery is approximately 8,4V and it provides about 5-8 hours working time. Note that the battery voltage remains between 7,6V and 7,5V for a long time. Therefore, the battery voltage cannot be used to estimate remaining hours of use.

  • Page 63: Starting Crane Operation

    Starting crane operation 5. Starting crane operation 5.1. Starting operations • General case: Put the vehicle on a flat, firm and stable surface. The 0º vehicle inclination (α) during crane operation must not be more than 3º. If this value is exceed, unintentional crane movements can occur.
  • Page 64 Starting crane operation Engage the PTO Activate the parking brake and place chocks under the wheels to prevent vehicle movement. Engage the PTO (Power Take Off) and bring the vehicle engine to the correct rpm. NOTE • Rpm too high: the oil in the hydraulic system might overheat. •...

  • Page 65: Set The Stabiliser System

    Starting crane operation Indications CombiDrive “Wait” is shown on the centre display while radio contact is being established. On the decoder LED (1) is lit. LED (2) starts to blink. When contact has been established CRANE 1 menu and signal strength are displayed on the controller. On the decoder LED (2) on gives a steady light and LED (1) flickers.
  • Page 66 Starting crane operation Stability sector indication The operator must have a full view of the stabiliser system when operating it. To confirm a full view of the stabiliser system, button is pushed on the User Interface on the side where the stabiliser system is going to be operated.

  • Page 67: Stabiliser System And Ground Conditions

    (*) The maximum load (P) that the stabiliser leg can apply to the ground is (kN): Stabiliser leg config. Crane Model Short Medium Long Extra long EFFER iX.355 HP EFFER iX.550 HP EFFER iQ.950-1200 HP HIAB Auxiliary stabilisers NOTE Sign that shows the maximum force that the stabiliser legs can apply to the ground.

  • Page 68: Activate The Stabiliser System

    Starting crane operation Check that the extra support plates do not bend or sink into the ground. Do not lower the stabiliser legs on the edge of an embankment, soft ground, hollows, etc… Lower the stabiliser legs only on to a flat, firm and stable surface. WARNING If a stabiliser leg detaches from the extra support plate during operation, you must verify that the leg goes back correctly to the center of the support plate.

  • Page 69: Set The Stabiliser Legs

    Starting crane operation Hydraulically controlled stabiliser extensions Unlock the stabiliser locking device (1) (if fitted) and extend the stabiliser extensions with the levers on the valve or the controller depending on your crane configuration. DANGER Do not stand in front of the hydraulically operated stabiliser extensions when you are operating them! 5.2.4.
  • Page 70 Starting crane operation NOTE For cranes with VSL the stabiliser leg downward movement is automatically stopped at a pre-given force level. To exceed this pre-given force level, operate the stabiliser leg down once again. DANGER Always ensure that the stabiliser legs and stabiliser extensions are in working position and securely locked.

  • Page 71: Operate The Boom System Out Of Transport Position

    Starting crane operation Hydraulically controlled tiltable stabiliser legs DANGER Do not stand in the tilting area. Make sure the tilting mechanism remains unlocked during the complete tilting. Make sure the stabiliser extension is extended a little and the stabiliser leg can be rotated freely of the vehicle.
  • Page 72 Starting crane operation DANGER Always operate a manually controlled crane from the position shown in the image! 1. If the stabiliser system is manually controlled, push button on the User Interface to activate remote control. 2. If using remote control, push button (1) on the controller to change the menu into crane operation.

  • Page 73: Saf Semi Automatic Folding [Option]

    Starting crane operation 5.3.1. SAF Semi Automatic Folding [option] SAF is a feature which allows the operator to fold or unfold the boom system in one single sequence using only one lever. Unfold the boom system semi automatically WARNING Never use SAF with mounted tools. WARNING Make sure there is enough space for the boom system to unfold/fold semi...

  • Page 74: Bda Boom Deployment Assistance [Option]

    Starting crane operation Select the menu for SAF on the controller. If SAF is not configured in a separate crane menu, push the button to activate it. Operate the lever on the controller until the boom system has been fully unfolded: •...

  • Page 75: Operate The Boom System

    Starting crane operation 5.3.3. Operate the boom system EFFER iQ.950-1200 HP NOTE SAF option is possible with this crane configuration. When the stabiliser extensions are extended, the catcher “A” will be released and allow the movements of the 1st boom.

  • Page 76: During Operation

    During operation 6. During operation 6.1. Features The control system provides a large number of features. Certain features are standard, others are options. 6.1.1. Controlling the crane speed with the controller XSDrive At startup, the system by default is set to full speed. To reduce the speed, push button once.

  • Page 77: Supervision Of Spools

    During operation 6.1.3. Supervision of spools If a valve spool movement is greater than the equivalent lever or joystick movement on the controller, a safety feature is tripped, and all crane movements stops. This occurs if a control lever on the valve is moved while the remote control is engaged.

  • Page 78: Adc Automatic Duty Control

    During operation 6.1.7. ADC Automatic Duty Control The purpose of the ADC feature is to optimise the use of the steel structure. The first boom pressure sensors indicate if there is a positive or negative pressure on the first boom. Adjusted capacity •...

  • Page 79: Vsl Variable Stability Logic [Option]

    During operation 6.1.10. VSL Variable Stability Logic [option] The VSL feature detects the position of the stabiliser extensions and that the stabiliser legs are pressed to the ground. This optimise the crane lifting capacity in relation to the vehicle's stability. The VSL diagram After the installation on the truck, the installer prints...
  • Page 80 During operation Stability diagram (Two ON/OFF sensor on stabiliser extensions) With two On-Off sensors, you see three curves and three positions of the stabiliser extensions Not fully extended 0-60% (shown as Crane Capacity 180° -180° 150° -150° 120° -120° Extended to 60-99% (shown as 60%) 90°...
  • Page 81 During operation The Lifting Capacity Diagram: The software creates six different capacity diagrams with the stabiliser extensions in different positions (represented in the truck drawing). For cranes with JIB, another six XXXXX XXXXX XXXX XXXX XXXX XXXX XXXX XXXX XXXX XXXX XXXX XXXX...

  • Page 82: Vsl+ (Variable Stability Logic Plus) [Option]

    In order to get the maximum benefit from the VSL+ system, some of the wheels of the vehicle shall be lifted from the ground but Effer strongly recommends that at least one wheel is braked by the parking brake and has contact with the ground.

  • Page 83: Lss-V Load Stabilising System-Vertical [Option]

    During operation 6.1.12. LSS-V Load stabilising system-vertical [Option] LSS-V reduces vertical oscillations in the boom system. This feature makes it easier to handle loads at long outreach. WARNING Disable LSS-V when working in confined spaces. Compensating movement can cause the crane to collide with obstacles. If LSS-V is enabled when SPACE is switched off, it will be active when SPACE is started again.
  • Page 84 During operation Boom system OLP When 100% of the maximum permitted pressure is reached, OLP cuts in and stops all functions that increase the pressure. On the lamp pole, if present, the red lamp and amber lamp will light continuously. The pressure level in the 1st and 2nd boom is indicated by the LEDs on the User Interface: •...

  • Page 85: Olp - Indications On The Controller

    During operation 6.3. OLP - indications on the controller XSDrive Boom system OLP: The cylinder LEDs indicate a percentage of maximum pressure: • 70% of maximum pressure reached - lower LED on each cylinder light green • 90% of maximum pressure reached - lower LED on each cylinder flash red •...

  • Page 86: To Release Olp

    During operation Stabiliser system OLP [option] The centre display shows the symbol 100% and the symbol for which stabiliser leg has overload (marked with an X). Symbols shown on the display: (1) Stabiliser extension in or not completely out. Stabiliser leg set (the stabiliser leg reaches the minimum pressure to the ground).

  • Page 87: Hydraulic Connections

    During operation DANGER Only use the OLP release to get the crane out of a locked position. Never use the OLP release to overload the crane deliberately! NOTE In case of a crane breakdown, the use of OLP release will be part of the investigation.

  • Page 88: Hydraulic Quick Couplings [Option]

    During operation DANGER • STAY AWAY from oil leaks in the hydraulic system! Oil in the hydraulic system is under high pressure, can spill, be very hot and cause you injury. • Do not replace any hydraulic hoses or lines yourself. WARNING •...
  • Page 89 During operation To connect the hydraulic quick couplings you must: Switch off the control system. Disengage the PTO. Remove the protection caps. Connect the respective hydraulic quick couplings taking care with the corresponding identification: • Yellow and blue collars = 5th function •...

  • Page 90: Hydraulic Quick Couplings (Multi-X) [Option]

    During operation 6.5.2. Hydraulic quick couplings (MULTI-X) [option] Hydraulic quick couplings allow the connection of several hydraulic lines at the same time. WARNING • Switch off the control system and the PTO before connecting or disconnecting the connectors. • Always remove/attach first the electrical connection before the hydraulic connection.

  • Page 91: Ending Crane Operation

    Ending crane operation 7. Ending crane operation 7.1. SAF Semi Automatic Folding [option] SAF is a feature which allows the operator to fold or unfold the boom system in one single sequence using only one lever. Fold the boom system semi automatically WARNING Never use SAF with mounted tools.
  • Page 92 Ending crane operation WARNING If your crane is equipped with a hoist , change from hoist to hook operation. Displace the hoist, if needed, to the outside position before operating the crane to parking position with JIB and hoist. Make sure that the rope is on the 2nd boom support and does not pass through any pulley.

  • Page 93: Operate The Boom System Into Transport Position

    Ending crane operation DANGER Pay careful attention when using this feature. Always maintain eye contact when operating the crane. During this movement, the boom system will fold itself, release the lever immediately if the boom system is about to: • Hit a person •...
  • Page 94 Ending crane operation 7.2.1. EFFER iQ.950-1200 HP NOTE SAF option is possible with this crane configuration. Retract the extensions completely (1). Raise the 1st boom (2) until BDA allows you to operate the 2nd boom or β>135º. Slew the crane (3) to parking position. Check that arrows “A” are aligned.

  • Page 95: Placing The Stabiliser System In The Transport Position

    Ending crane operation CAUTION Take care not to damage the 2nd boom and the support during these operations. Fold the hook. 7.3. Placing the stabiliser system in the transport position DANGER Do not stand in the stabiliser legs, tilting area. WARNING Do not put your foot on the support plate.
  • Page 96 Ending crane operation Non-tiltable stabiliser legs If there is an extra support plate (1) for the leg delivered, retract the stabiliser leg a little, if not, go to step 3. Remove the extra support plate (1). Retract the stabiliser leg completely. Retract the stabiliser extension completely.
  • Page 97 Ending crane operation WARNING Risk of crushing injuries. Always keep hands away from moving parts during operation. Retract the stabiliser extensions The procedure of retracting the stabiliser extensions differs depending on the type of stabiliser extensions. Repeat the instructions for the stabiliser extension on the other side of the vehicle. For auxiliary stabiliser system [option]: Repeat the process.

  • Page 98: Switching Off The Control System

    Ending crane operation 7.4. Switching off the control system • Switch off the control system with the ON/OFF button If you are using the remote controller: • Push the stop button on the controller and switch off the control system. •...
  • Page 99 Ending crane operation Operate the crane to transport position: DANGER • Always use the controller for this operation if it is possible. • With the crane safety system disconnected: ◦ First, you must fully retract all the boom extensions, crane and JIB [option].

  • Page 100: Emergency Operation To Bring The Stabiliser System To Transport Position

    Ending crane operation 7.5.2. EMERGENCY operation to bring the stabiliser system to transport position DANGER • The use of any emergency operation is under your direct responsibility as operator of the crane. • You must be qualified and correctly trained in the emergency operation. Pay careful attention when operating from the operator station (crushing, falling, etc...) and watch out for hidden hazards (low visibility, narrow spaces, etc...).

  • Page 101: Separate Emergency Lever [Option]

    Ending crane operation Operate the stabiliser system to parking position: If electrical power supply is available, always use the controller to bring the stabiliser system to a safe transport position. DANGER Stay in a safety area during this operation. If electrical power supply is not available, use the levers on the main control valve or the separate emergency lever supplied to bring the stabiliser system to a safe transport position.

  • Page 102: Transport Warning [Option]

    Ending crane operation Emergency lever with the control valve V200 (crane functions) You must use this side of the emergency lever to operate this control valve Emergency lever with the control valve V80R (stabiliser functions) You must use this side of the emergency lever to operate this control valve 7.6.
  • Page 103 Ending crane operation • A warning, visible and audible from the driving position for transport, indicates when the crane height exceeds a predetermined maximum and when the stabiliser extensions/stabiliser legs are not locked in the transport position. • The audible warning silenced acknowledgement button [option] or by a signal...

  • Page 104: Maintenance And Service

    Maintenance and Service 8. Maintenance and Service 8.1. Service No welding/drilling work on the crane DANGER • Do not do any welding work on the crane. Welding work on the crane may only be carried out by an authorised service workshop.

  • Page 105: Warranty

    Maintenance and Service Leaking coupling: a. Tighten the coupling with a spanner. b. If tightening does not help, contact an authorised service workshop. Small leak on a line or hose: a. Determine if you can still park the crane. b. If you can, park the crane and go to an authorised service workshop. c.
  • Page 106 Maintenance and Service Maintenance intervals: • Carried out by the operator: daily and monthly inspection. • Carried out by an authorised service workshop: ◦ 1st service: to be made after 50 hours of use. ◦ Regular service: to be made when one of these conditions are met: ▪...

  • Page 107: Daily Inspection

    Maintenance and Service NOTE Always lubricate after cleaning the crane. WARNING Keep the devices to go into the control station (handles, supports, platforms...) clean from oil, grease and dirt to prevent slipping and falling. 8.3.1. Daily inspection Refer to the daily inspection checklist at the end of this manual to photocopy. Presence of signs and symbols •...
  • Page 108 Maintenance and Service Controller • Do a check of the controller functionality. Crane structure • Check for damage to the crane structure (e.g. any formation of cracks). DANGER In the event of damage that presents a safety risk: • Do not use the crane. •...
  • Page 109 Maintenance and Service Hooks Always keep the hook clean. Use a cloth to wipe away any dirt. Before every working shift: • Do an inspection of the general conditions of the Hook (1) for deformation (stretched, cracked, twisted, excessive wear…) and surface damages with significant depth (such as from chemicals or heat).
  • Page 110 Maintenance and Service DANGER In the event of damage or worn to prevent a safety risk: • Do not use the hook. • Have the damage repaired immediately by an authorised service workshop. Lifting accessories, interchangeable equipment and optional crane components •...
  • Page 111 Maintenance and Service • Check oil level in the tank. If necessary, fill to correct level. NOTE Always place the vehicle on level ground with the crane in transport position while checking the oil. Oil level in the slewing motors and condition •...

  • Page 112: Monthly Inspection And Maintenance

    Maintenance and Service 8.3.2. Monthly inspection and maintenance NOTE Refer to the monthly inspection checklist at the end of this manual to photocopy. In addition to the daily inspection, carry out the following tasks each month: Piston rods • In cases where the cylinder piston rod is exposed to pollution due to the parking location, the chromed surfaces must be cleaned and oiled to prevent corrosion.
  • Page 113 If you find broken or loose bolts: • Do not use the crane. • Have the damage repaired immediately by an authorised service workshop. WARNING Effer strongly recommends doing this inspection every 6 months by an authorised service workshop. Operator's Manual GB...

  • Page 114: Lubrication

    Maintenance and Service 8.4. Lubrication General greasing of the cranes Incorrect or insufficient lubrication of a crane is the number one cause of premature failure. WARNING Before and after a long stop of the crane, lubrication is absolutely necessary. This is especially important after a winter shutdown.

  • Page 115: Lubrication Schedule

    Maintenance and Service Use a Teflon grease spray to lubricate the extensions and mobile parts. 8.4.1. Lubrication schedule Lubricate after every 16 hours of use. Lubricate after every 50 hours of use. Grease after every 50 hours of use. Operator's Manual GB...

  • Page 116: Greasing The Slewing Bearing (Internal Gear Teeth)

    Maintenance and Service 8.4.2. Greasing the slewing bearing (internal gear teeth) 1. Grease through the grease nipple in the cover (1). 2. Slew the crane a bit and grease again. 3. Make sure that the slewing bearing is fully greased: a.

  • Page 117: Greases For The Slewing Bearing And The Bearing Assembly

    Maintenance and Service 8.4.4. Greases for the slewing bearing and the bearing assembly 8.4.5. Lubrication of slide pads in the boom system Clean the surfaces and remove with a spatula all abrasive material (dirt, sand, shavings), and where possible, the old grease. Side slide pads •...

  • Page 118: Lubrication Of The Hooks

    To prevent or correct malfunctions or the “stick- slip” of the boom extensions operation, we recommend lubricating the lower part of the extensions. If you have any doubt, please contact your Effer representative. 8.4.6. Lubrication of the hooks Hooks with plane bearing If the hook cannot rotate easily without load: •...

  • Page 119: Checking Of The Oil Level Of The Tank

    Maintenance and Service Use a hypoid oil, type API GL-5, SAE J2360 (Formerly MIL-L-2105),viscosity SAE-80W-90, cleanliness NAS 1638:8. For example: "ENI ROTRA MP 80W-90", “SHELL SPIRAX S2 A 80W/90” or equivalent quality. CAUTION The oil used for filling must be clean. Do not mix different oils (a mixture will change the oil properties).
  • Page 120 Maintenance and Service Filling the oil tank with hydraulic oil CAUTION The oil used for filling must be clean. Do not mix different oils (a mixture will change the oil properties). Hydraulic oils must have been dealt with according to cleanliness requirements ISO 4406: -/16/13. The hydraulic oil approved for our products must comply with one of the following standards or equivalents: •...

  • Page 121: Replacement Of Filters

    Maintenance and Service Viscosity of oil at 40°C (104°F) Temperature range -25°C to 75°C (-13°F to 167°F) -15°C to 90°C (5°F to 194°F) -5°C to 90°C (23°F to 194°F) The recommended viscosity during normal working conditions is between 16 and 40cSt. Hiab strongly recommends an oil working temperature below 70 °C (158 °F).

  • Page 122: Bleeding Air From The Hydraulic System

    Maintenance and Service The return oil filter is on the oil tank, and can have a clogging indicator. This indicator turns red when needed. In all other cases (if the filter time is expired or without clogging indicator), you must follow the general recommendations for its replacement.

  • Page 123: Troubleshooting

    Maintenance and Service Slowly extend and retract the boom extensions to their end position at least twice. If your crane is equipped with JIB, extend and retract the 2nd boom extensions with the JIB pointing almost vertically upwards and downwards. Slowly extend and retract the JIB extensions to their end position at least twice.

  • Page 124: Faults On The Crane

    Maintenance and Service Main fuses CD Description Components Fuse Location Fuse for all components DA-26 10 A Located inside the radio controlled by the radio decoder (3). decoder Fuse for DA-26 Remote controlled 2x10A Located inside the valves DA-26 (4). 8.8.2.
  • Page 125 Maintenance and Service Fault Probable cause Action Oil tank filler breather Clear the blockage or is clogged. replace the entire filler cap. The hydraulic pump makes a noise. Oil level in the tank is Top up the oil tank and Warning! Stop using the crane too low.
  • Page 126 Maintenance and Service Fault Probable cause Action Insufficient oil in the Top up the oil tank. hydraulic system. Top up the oil in the Insufficient oil in the gearbox to the required gearbox. level. Irregular slewing movements and unusual noises in cranes with Bearing assemblies Lubricate the bearing while continuous slewing system.

  • Page 127: Display [Option]

    Maintenance and Service Fault Probable cause Action Extension load Go to an authorised service holding valve Boom extensions cannot keep the workshop. damaged. load height and they move out by themselves. Cylinder internal Go to an authorised service leakage. workshop. Reconnect the Connectors not interchangeable equipment...
  • Page 128 Maintenance and Service Menu items Error codes If item Error codes is selected and there are errors present in the system the screen will show a three-digit number for each fault in the system. Timers & Counters When item is selected information is shown about: •...

  • Page 129: Error Codes

    Maintenance and Service NOTE Always refer to the stability diagram and the lifting capacity diagram delivered by the installer to know which are the lifting capacities and lifting loads that your crane has depending on the stabiliser legs and crane position. Feature indication If feature LSS-V is activated the screen turns blue and a symbol of a hook is shown.

  • Page 130: Gateway Connection Box [Option]

    Maintenance and Service E013: Service! This error shows when one of the service counters (calendar days, hours, use time or number of lifts) has reached the limit (the error led lamp on the User Interface is on with a steady green colour).
  • Page 131 • The gateway is not configured correctly. Contact Effer support. 2 blinks The gateway is not • Poor 3G/4G coverage. able to connect to the • The antenna is not Cargotec cloud.
  • Page 132 Maintenance and Service Example: Several errors exist in the system. Error 2 and 3 exist in the system. NOTE If error 1, 2, and 3 exist in the same time, do a check that you have the correct Gateway kit (EU for European Union or US for United States, Canada and Mexico).

  • Page 133: Decommissioning

    Decommissioning 9. Decommissioning 9.1. Decommissioning a crane NOTE Only qualified companies can remove the crane from the truck and dispose of it. Cranes are designed and manufactured taking the environment into consideration. Environmental requirements and soundness have been considered when selecting the raw materials. The metal parts are designed to achieve a light and durable construction;...
  • Page 134 Decommissioning Unsorted waste should be delivered to a landfill. • Drained hydraulic hoses, electrical wires, control cables, seat, hydraulic cylinder seals, lights, small plastic and rubber parts. Hazardous waste is delivered to a collection point for hazardous waste. • Oils: hydraulic oil, transmission oil from the slewing system •...

  • Page 135: Technical Data

    Technical Data 10. Technical Data 10.1. Load plate table When the crane has VSL [option], the Installer should fill in the valid meters (m) or feet (ft) and kilos (kg) or pounds (lb) in this table, following instructions given in the Installation instructions. Operator's Manual GB...

  • Page 136: Identification Of The Loader Crane

    10.2. Identification of the loader crane The information below is to be filled in by the installer. The same information will be found on the serial number plate on the crane: Mark: EFFER Type: ......Serial number: ......Manufact. year: ......

  • Page 137: Daily Inspection Checklist

    Technical Data 10.3. Daily inspection checklist Operator Document ID: Crane s/n: Date: DAILY INSPECTION Comments Presence of signs and symbols Locking devices Spirit level Shafts, locking shafts, bearings and bushings Crane structure Hooks Lifting accessories, interchangeable equipment and optional crane components Electronic components Security seal wires Hydraulic system and oil level in the tank...

  • Page 138: Monthly Inspection Checklist

    Technical Data 10.4. Monthly inspection checklist Operator Document ID: Crane s/n: Date: MONTHLY INSPECTION Comments Piston rods Pivot pins and bushes Bolts and screw fixings Cables and sensors Lubrication schedule Slewing bearing / Upper column bearing Pump attachment screws Gateway connectivity If you find a fault that prevents you from operating the crane safely, contact an authorised service workshop.
  • Page 140 © EFFER All rights reserved. No part of this publication may be reproduced or copied in any form or by any means without written permission from EFFER. EFFER is part of Cargotec Corporation.

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