Page 1 Service Workshop Manual Kamiq 2019 ➤ Scala 2019 ➤ Chassis, axles, steering Edition 03.2020 Service Department. Technical Information...
Page 2 Service List of Workshop Manual Repair Groups R e p a i r G r o u p 00 - Technical data 40 - Front suspension 42 - Rear suspension 43 - Self-levelling suspension 44 - Wheels, tyres, vehicle geometry 48 - Steering Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and...
Page 3: Table Of Contents
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Contents 00 - Technical data ........... .
Page 4 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Removing and installing heat shield for cardan shaft ......100 Disassembling and assembling cardan shaft .
Page 5 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Calibration of the front camera for driver assistance systems ..... . 181 48 - Steering .
Page 6 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Contents...
Page 7: Technical Data
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 00 – Technical data Safety instructions (SRL001557; Edition 03.2020) ⇒ “1.1 Safety measures for working on vehicles with start-stop system”, page 1 ⇒ “1.2 Safety precautions during road tests in which testing and measuring equipment is used”, page 1...
Page 8: Safety Precautions When Working On The Assembly Carrier
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Safety precautions when working on the assembly carrier ♦ Welding and straightening work is not allowed on the bearing and wheel control components of the wheel suspension.
Page 9: Repair Instructions
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Repair instructions ⇒ “2.1 Leaks on shock absorbers”, page 3 ⇒ “2.2 Noises on shock absorbers”, page 3 ⇒ “2.3 Inspecting the removed shock absorber”, page 4 ⇒...
Page 10: Inspecting The Removed Shock Absorber
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Note In the event of complaints about noises interpreted as knocking or cracking noises, always first perform a test drive with the cus‐ tomer to determine where, when and how these noises occur (preferably on a bumpy dry road).
Page 11: Steering Gear
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Steering gear ♦ Thoroughly clean all unions and the adjacent areas before disconnecting. ♦ When installing the steering gear, ensure the dowel sleeves are correctly located between the console and steering gear.
Page 12 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 the factory), tool kit and without driver. The spare wheel, tool kit and jack must be located in the position prescribed by the vehicle manufacturer. Rubber-metal bearings can be twisted only to a limited extent.
Page 13 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Remove support - T10149- . – Remove tensioning strap - T10038- . 2. Repair instructions...
Page 14: Accident Vehicle Assessment
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Accident vehicle assessment ⇒ “3.1 Checklist for assessing the chassis of accident vehicles”, page 8 Checklist for assessing the chassis of accident vehicles Concealed chassis damage may remain after load-bearing and wheel-bearing parts have been repaired on accident vehicles.
Page 15 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Whole vehicle Check other vehicle systems, such as: ♦ Brake system including ABS ♦ Exhaust gas system, occupant protection system: visual in‐ spection and check functional reliability For check values, settings and notes, refer to the appropriate re‐...
Page 16: Disposal
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Disposal ⇒ “4.1 Degas front gas-filled shock absorber, and empty.”, page 10 ⇒ “4.2 Degas rear gas-filled shock absorber, and empty.”, page Degas front gas-filled shock absorber, and empty.
Page 17: Front Suspension
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 40 – Front suspension Front axle ⇒ “1.1 Installation overview - front axle”, page 11 Installation overview - front axle 1 - Suspension strut ❑ right ❑ Summary of compo‐...
Page 18 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 8 - Drive shaft ❑ left ❑ Summary of components ⇒ “7.1 Summary of components - cardan shaft”, page 77 ❑ removing and installing ⇒ “7.2 Removing and installing cardan shaft”, page 88 9 - Assembly carrier ❑...
Page 19: Assembly Carrier
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Assembly carrier ⇒ “2.1 Summary of components- assembly carrier”, page 13 ⇒ “2.2 Removing and installing assembly carrier without steering gear”, page 13 ⇒ “2.3 Removing and installing assembly carrier with steering gear”, page 17...
Page 20 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Special tools and workshop equipment required ♦ Engine and gearbox jack , e.g. -V.A.G 1383A- or -VAS 6931- Removing Note The assembly carrier is removed together with the suspension link.
Page 21 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Press in the locking lugs -arrows- and unclip holder -1- for the electrical wiring to the oil level and oil temperature sender - G266- from the assembly carrier -2-.
Page 22 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Place the engine/gearbox jack e. g. -V.A.G 1383A- or -VAS 6931- -1- underneath the assembly carrier. – Fix the assembly carrier ⇒ “2.4 Fixing the assembly carrier”, page 21 –...
Page 23: Removing And Installing Assembly Carrier With Steering Gear
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 ♦ Bracket for exhaust system on assembly carrier ⇒ Rep. gr. 26 ; Exhaust pipes/silencers; Summary of components - si‐ lencers ♦ Noise insulation ⇒ General body repairs, exterior ; Rep. gr.
Page 24 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Remove plastic nuts -arrows-. – Remove foot rest -1- and cover -2- for universal joint of the steering column. Continued for all vehicles – Unscrew the bolt -arrow- and detach universal coupling -1- (in -direction of arrow-) from the input shaft of the steering gear.
Page 25 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Remove the nuts -1- from the coupling rod -3- on both sides of the vehicle. – Remove the coupling rod -3- from the anti-roll bar -2- on both vehicle sides.
Page 26 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Unscrew nuts -arrows- on both sides of the vehicle. – Pull the track control arm out of the steering joints. – Partially remove underbody trim panels -1- ⇒ General body repairs, exterior;...
Page 27: Fixing The Assembly Carrier
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Perform a test drive – Check the steering wheel position during the test drive. Note ♦ If after the test drive and with the front wheels pointing straight ahead the steering wheel is off straight, perform an axle align‐...
Page 28 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Note The fixing of the assembly carrier is preceded by the chapter “Lower assembly carrier” ⇒ “2.5 Lower assembly carrier”, page – Remove the noise insulation ⇒ General body repairs, exterior;...
Page 29 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Partially remove underbody trim panels -1- ⇒ General body repairs, exterior; Rep. gr. 66 ; Underbody trim panels; Instal‐ lation location overview - Underbody trim panels , so that the mounting screws for supports -2- are accessible.
Page 30 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Release screw -8-. – Insert the fixing device -1- and tighten to 20 Nm. – Release screw -7-. – Insert fixing device and tighten to 20 Nm.
Page 31: Lower Assembly Carrier
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Replace bolts / nuts that are tightened at an angle of rotation, as well as replacement components after removal. ♦ ⇒ “2.1 Summary of components- assembly carrier”, page 13 ♦...
Page 32 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Remove plastic nuts -arrows-. – Remove foot rest -1- and cover -2- for universal joint of the steering column. Continued for all vehicles – Unscrew the bolt -arrow- and detach universal coupling -1- (in -direction of arrow-) from the input shaft of the steering gear.
Page 33 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Remove the nuts -1- from the coupling rod -3- on both sides of the vehicle. – Remove the coupling rod -3- from the anti-roll bar -2- on both vehicle sides.
Page 34 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Installation is carried out in the reverse order. When installing, observe the following: Note ♦ Coat the sealing sleeve on the steering gear with lubricant, e.g. lubricating soap, before installing the steering gear.
Page 35: Anti-Roll Bar
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Anti-roll bar ⇒ “3.1 Summary of components - anti-roll bar”, page 29 ⇒ “3.2 Removing and installing the anti-roll bar”, page 30 ⇒ “3.3 Removing and installing coupling rod”, page 32...
Page 36: Removing And Installing The Anti-Roll Bar
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Removing and installing the anti-roll bar Special tools and workshop equipment required ♦ Engine and gearbox jack , e.g. -V.A.G 1383A- or -VAS 6931- Removing – Remove wheels.
Page 37 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Press in the locking lugs -arrows- and unclip holder -1- for the electrical wiring to the oil level and oil temperature sender - G266- from the assembly carrier -2-.
Page 38: Removing And Installing Coupling Rod
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Lower the assembly carrier until there is sufficient space to remove the stabilizer -1-. – Remove screws -arrows-. – Remove anti-roll bar -1- backwards. Installing Installation is carried out in the reverse order. When installing, observe the following: –...
Page 39 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Unscrew nut -arrow- and pull coupling rod -1- out from sus‐ pension strut. – Unscrew nut -1- and pull coupling rod -3- out of anti-roll bar -2-.
Page 40: Suspension Strut, Upper Suspension Link
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Suspension strut, upper suspension link ⇒ “4.1 Assembly overview - suspension strut, upper suspension link”, page 34 ⇒ “4.2 Removing and installing the suspension strut”, page ⇒ “4.3 Repairing suspension strut”, page 50...
Page 41 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 1 - Spring seat ❑ Check fitting position 2 - Shock absorber ❑ removing and installing ⇒ “4.2.1 Removing and installing the suspen‐ sion strut”, page 37 ❑...
Page 42 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 ❑ 20 Nm + 90° 14 - Cap ❑ Assignment ⇒ Electronic Catalogue of Original Parts 4.1.2 Summary of components - Suspension strut, upper steering joint, electron‐...
Page 43: Removing And Installing The Suspension Strut
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 ❑ check colour coding ❑ The surface of the spring coil must not be damaged ❑ replace axle-wise ❑ the coil springs fitted to the axle must be of the same manufacturer ❑...
Page 44 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 It is not permissible to turn cardan shaft screw more than 90° anti-clockwise if vehicle is standing on its wheels. Do not attempt to move the vehicle without the cardan shafts fitted as this would damage the wheel bearing.
Page 45 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Plug a screwdriver -1- into the brake disc between the brake calliper and brake anchor plate. – Put the engine/gearbox jack e. g. -V.A.G 1383A- or -VAS 6931- with support - T10149- underneath the wheel bearing housing.
Page 46 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Lower the wheel bearing housing -1- with the engine and gearbox jack e.g. -V.A.G 1383A- or -VAS 6931- until the shock absorber tube hangs freely, -arrow-.
Page 47 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Attach engine/gearbox jack e.g. -V.A.G 1383A- or -VAS 6931- with support - T10149- to the wheel hub with a wheel bolt. – Loosen the wheel bearing housing from the assembly carrier.
Page 48 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Remove spreader - 3424- . – Insert a new screw with the tip pointing in the driving direction. – Screw the wheel bearing housing with new nuts -arrow- with the suspension strut.
Page 49 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Fig. N40-10616 as above. – Before installing the outer joint into the wheel hub, thinly coat the teeth on the outer joint with assembly paste ⇒ Electronic Catalogue of Original Parts .
Page 50 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 If the wheel bearings are loaded through the vehicle's own weight, the wheel bearing will be initially damaged. This short‐ ens the life of the wheel bearing.
Page 51 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Plug a screwdriver -1- into the brake disc between the brake calliper and brake anchor plate. – Put the engine/gearbox jack e. g. -V.A.G 1383A- or -VAS 6931- with support - T10149- underneath the wheel bearing housing.
Page 52 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Lower the wheel bearing housing -1- with the engine and gearbox jack e.g. -V.A.G 1383A- or -VAS 6931- until the shock absorber tube hangs freely, -arrow-.
Page 53 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Insert the suspension strut -2- so that the arrows -1- are lo‐ cated on the inside of the vehicle and one of them points in the direction of travel.
Page 54 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Attach engine/gearbox jack e.g. -V.A.G 1383A- or -VAS 6931- with support - T10149- to the wheel hub with a wheel bolt. – Loosen the wheel bearing housing from the assembly carrier.
Page 55 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Remove spreader - 3424- . – Insert a new screw with the tip pointing away from the driving direction. – Screw the wheel bearing housing with new nuts -arrow- with the suspension strut.
Page 56: Repairing Suspension Strut
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Fig. N40-10616 as above. – Before installing the outer joint into the wheel hub, thinly coat the teeth on the outer joint with assembly paste ⇒ Electronic Catalogue of Original Parts .
Page 57 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Note ♦ Ensure that the coil spring is correctly seated -arrow- in the spring retainer -2-. ♦ Do not use an impact screw driver when working with the spring tensioner.
Page 58 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Align the suspension strut bearing -1- with the thrust bearing -2-. • The nose of the suspension strut bearing -1- must be in the recess -arrow A- of the thrust bearing -2-.
Page 59: Bottom Track Control Arm, Suspension Link
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Bottom track control arm, suspension link ⇒ “5.1 Summary of components - Lower track control arm. sus‐ pension link”, page 53 ⇒ “5.2 Removing and installing the lower track control arm”, page ⇒...
Page 60: Removing And Installing The Lower Track Control Arm
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 ❑ Replace ⇒ “5.5 Replacing the rubber-metal bearing for lower track control arm”, page 61 9 - Screw ❑ Replace after removal ❑ tighten in unladen weight position ⇒...
Page 61 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Release fixing nuts -arrows-. – Pull suspension link out of swivel joint and turn wheel bearing housing to outside to relieve load on suspension link. – Remove screws -arrows-.
Page 62 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Tighten the screws of the control arm -arrows- to the specified tightening torque. – Insert the steering joint in the track control arm and tighten new nuts -arrows-.
Page 63 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Release fixing nuts -arrows-. – Pull suspension link out of swivel joint and turn wheel bearing housing to outside to relieve load on suspension link. – Unscrew screws -arrows-.
Page 64: Inspecting The Suspension Link
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Insert suspension link at rear into assembly carrier, insert new screw with new nut, but do not tighten yet. – Swivel the axle guide in the -direction of the arrow- and insert it into the unit carrier.
Page 65: Removing And Installing The Suspension Link
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Note ♦ For these two tests no “play” may be felt or be visible. ♦ Observe the suspension link during the tests. ♦ Take into account possible wheel bearing play or “play” in top suspension strut bearing.
Page 66 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Release fixing nuts -arrows-. – Unhook steering joint out of the suspension link. – Partially pull the outer joint of the PTO shaft out of the wheel bearing housing.
Page 67: Replacing The Rubber-Metal Bearing For Lower Track Control Arm
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Make sure that deflector ring -1- is clipped completely onto outer joint. NOTICE Deflector ring -1- must lie on contact surface of outer joint -arrow-. – Place the outer joint of the drive shaft into the wheel-bearing housing .
Page 68 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Pulling out the rubber-metal bearing – Press out rubber-metal bearing as shown. Pressure spindle - MP6-405 (VW 411)- Tube - T10219/1- (Larger internal diameter faces track con‐...
Page 69 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Slightly pull back the bearing from the track control arm. Pressure spindle - MP3-408 (VW 412)- Pipe section - T10219/1- Pressure plate - MP3-407 (VW 402)- –...
Page 70 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Inserting the rubber-metal bearing – Press in bonded rubber bush as illustrated. Pressure spindle - MP3-408 (VW 412)- Retractor - T30070 (VW 204B)- Rubber-metal bearing Tube for wheel bearing - T30019 (3345)- (Smaller outer di‐...
Page 71 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Pulling out the rubber-metal bearing – Press out bonded rubber bush as illustrated. Pressure spindle - MP6-405 (VW 411)- Assembly tool - T30016 (3348)- Lower suspension link...
Page 72 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Grease the rubber-metal bearing The nodule region -1- of the rubber-metal bearing must be greased. – Grease is applied from the top down in the nodule region -1- -G 052 150 A2- .
Page 73: Wheel Bearing
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Wheel bearing ⇒ “6.1 Summary of components - Wheel bearing”, page 67 ⇒ “6.2 Removing and installing wheel bearing housing”, page ⇒ “6.3 Removing and installing wheel-bearing unit”, page 71...
Page 74: Removing And Installing Wheel Bearing Housing
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 7 - Brake disc ❑ removing and installing ⇒ Braking systems; Rep. gr. 46 ; Front brake; Removing and installing brake discs 8 - Wheel hub ❑ Sensor ring for ABS is built into the wheel hub ❑...
Page 75 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Unscrew nut -1- and remove coupling rod -3- from anti-roll bar -2-. – Remove bracket for brake line and electrical line and place to the side.
Page 76 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Put the engine/gearbox jack e. g. -V.A.G 1383A- or -VAS 6931- underneath the wheel bearing housing. – Separate the screwed connection wheel-bearing housing/sus‐ pension strut -arrow-.
Page 77: Removing And Installing Wheel-Bearing Unit
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Note Replace bolts / nuts that are tightened at an angle of rotation, as well as replacement components after removal. ♦ ⇒ “6.1 Summary of components - Wheel bearing”, page 67 ♦...
Page 78 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 ♦ Tighten outer joint to 120 Nm. – Remove wheel. – Unscrew nut -1- and remove coupling rod -3- from anti-roll bar -2-. – Remove bracket for brake line and electrical line and place to the side.
Page 79 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 If the drive shaft cannot be removed from the wheel hub, it can be pressed out using the extractor ⇒ “7.2.4 Push the cardan shaft out of the wheel hub.”, page 98 –...
Page 80 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Coat the entire surface of the hole with Molykote grease - G 052 723 A2- . – Screw in wheel bolts -2- in the hub as shown.
Page 81 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Release fixing nuts -arrows-. – Unhook steering joint out of the suspension link. – Insert the drive shaft into the wheel hub with wheel bearing. Make sure that deflector ring -1- is clipped completely onto outer joint.
Page 82 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Insert coupling rod -3- into anti-roll bar -2- and tighten nut -1- to the specified tightening torque. – Insert axle joint/track rod into wheel bearing housing and tight‐...
Page 83: Drive Shaft
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Drive shaft ⇒ “7.1 Summary of components - cardan shaft”, page 77 ⇒ “7.2 Removing and installing cardan shaft”, page 88 ⇒ “7.3 Loosen and tighten cardan shaft screwed connection”, page 100 ⇒...
Page 84 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 1 - Deflector ring ❑ Check the correct mounting position be‐ fore installing the PTO shaft ⇒ page 102 2 - Outer joint ❑ must be replaced com‐...
Page 85 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 ❑ inspect for tears and chafing points ❑ Assignment ⇒ Electronic Catalogue of Original Parts 10 - Clamp ❑ Replace after removal ❑ Assignment ⇒ Electronic Catalogue of Original Parts ❑...
Page 86 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 1 - Deflector ring ❑ Check the correct mounting position be‐ fore installing the PTO shaft ⇒ page 106 2 - Outer joint ❑ must be replaced com‐...
Page 87 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 ❑ Replace after removal ❑ tensioning ⇒ Fig. ““Tighten the clamp on the outer joint (small diameter)”“ , page 108 ❑ 25 Nm 11 - Joint boot for inner joint ❑...
Page 88 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Inner joint Identification Diameter Grease VL100 100 mm 110 g, grind the grease evenly in the joint Use heat-resistant grease for inner joints, assignment ⇒ Elec‐ tronic Catalogue of Original Parts .
Page 89 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 7 - Drive shaft ❑ Assignment ⇒ Electronic Catalogue of Original Parts ❑ removing and installing ⇒ “7.2.3 Removing and installing cardan shaft, screwed into gearbox”, page 8 - Clamp ❑...
Page 90 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Identification Diameter Grease VL107 108 mm 140 g, grind the grease evenly in the joint Use heat-resistant grease for inner joints, assignment ⇒ Elec‐ tronic Catalogue of Original Parts .
Page 91 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 ❑ Replace after removal ❑ tensioning ⇒ Fig. ““Tighten the clamp on the outer joint (small diameter)”“ , page 110 ❑ 25 Nm 9 - Boot ❑ inspect for tears and chafing points ❑...
Page 92 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 1 - Deflector ring ❑ Check the correct mounting position be‐ fore installing the PTO shaft ⇒ page 102 2 - Outer joint ❑ must be replaced com‐...
Page 93 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 9 - Boot ❑ inspect for tears and chafing points ❑ Assignment ⇒ Electronic Catalogue of Original Parts 10 - Clamp ❑ Replace after removal ❑ Assignment ⇒ Electronic Catalogue of Original Parts ❑...
Page 94: Removing And Installing Cardan Shaft
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Removing and installing cardan shaft ⇒ “7.2.1 Removing and installing the cardan shaft, inserted in the gearbox”, page 88 ⇒ “7.2.2 Removing and installing the cardan shaft, inserted into the gearbox”, page 91...
Page 95 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Unscrew nut -1- from coupling rod -3-. – Pull out coupling rod -3- from the anti-roll bar -2-. – Release fixing nuts -arrows-. – Unhook steering joint out of the suspension link.
Page 96 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Adjust the serration of the shaft for inner joint and gearbox, until they engage (in the mesh). – Grasp the drive shaft with the hand and slide it into the joint part.
Page 97 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 ♦ ⇒ “5.1 Summary of components - Lower track control arm. suspension link”, page 53 ♦ ⇒ “7.4 Removing and installing heat shield for cardan shaft”, page 100 ♦...
Page 98 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Unscrew nut -1- from coupling rod -3-. – Pull out coupling rod -3- from the anti-roll bar -2-. – Release fixing nuts -arrows-. – Unhook steering joint out of the suspension link.
Page 99 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Connect spindles - T10382/2- and cross members - T10382/3- with puller plate - T10382/1- . – Fit multi-purpose tool - T10382- to extractor - MP3-419 (VW 771)- .
Page 100 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 • Remove possible paint and/or corrosion residue from the thread/the serration of the outer joint • Before installing the outer joint into the wheel hub, thinly coat the teeth on the outer joint with assembly paste ⇒...
Page 101 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Screw the steering joint to the track control arm with new nuts -arrows-. Installation is carried out in the reverse order. When installing, note the following: –...
Page 102 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Remove the noise insulation ⇒ General body repairs, exterior; Rep. gr. 66 ; Noise insulation; Summary of components - noise insulation . – Remove heat shield for the cardan shaft (if present) ⇒...
Page 103 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Make sure that deflector ring -1- is clipped completely onto outer joint. Note ♦ The lugs of deflector ring -1- must face towards outer joint. ♦ Deflector ring -1- must lie on contact surface of outer joint -arrow-.
Page 104 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 7.2.4 Push the cardan shaft out of the wheel hub. Special tools and workshop equipment required ♦ Extractor - T10520A- or -T10520- with -T10520/5- Note If the cardan shaft cannot be pressed out of the wheel hub, it can be pressed out using the extractor - T10520A- or -T10520- with - T10520/5- .
Page 105 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Pull out coupling rod -3- from the anti-roll bar -2-. – Release fixing nuts -arrows-. – Remove suspension link from suspension link of the wheel bearing housing.
Page 106: Loosen And Tighten Cardan Shaft Screwed Connection
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Loosen and tighten cardan shaft screwed connection Special tools and workshop equipment required ♦ Socket SW 36 - T10125- NOTICE If the fixing nut of the drive shaft is loose on the wheel side, the wheel bearings must not be loaded.
Page 107: Disassembling And Assembling Cardan Shaft
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Removing – Remove the noise insulation ⇒ General body repairs, exterior; Rep. gr. 66 ; Noise insulation; Summary of components - noise insulation . – Remove screws -1-.
Page 108 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Pull constant velocity joint from drive shaft with puller - T10382- and multi-purpose tool - MP3-419 (VW 771)- . Puller plate - T10382/1- Spindles - T10382/2- Installing the outer CV joint –...
Page 109 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Remove detention ring -1-. – Pull triple roller star -1- off drive shaft using a three arm puller -2-. – Remove the joint boot from the shaft.
Page 110 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Drive triple roller star -1- onto drive shaft using thrust piece - T10421- -2-. – Insert new circlip -1-, ensuring that it is seated correctly. – Press half the cardan shaft grease from the repair kit into the tripod joint.
Page 111 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Tighten the clamp on the outer joint (small diameter) – Position clamp tensioner - V.A.G 1682- as shown in diagram. Make sure the cutting edges of the pliers are positioned in the corners -arrows B- of the open warm-type clamp.
Page 112 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Pull constant velocity joint from drive shaft with puller - T10382- and multi-purpose tool - MP3-419 (VW 771)- . Puller plate - T10382/1- Spindles - T10382/2-...
Page 113 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Drive off cover for inner joint Remove inner joint Tool to be used: -MP3-407 (VW 402)- , -MP3-448 (VW 408A)- – Open warm-type clamp. – Remove joint boot from CV joint with drift.
Page 114 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Tighten the clamp on the outer joint (large diameter). – Position clamp tensioner - V.A.G 1682- as shown in diagram. Make sure the cutting edges of the pliers are positioned in the corners -arrows B- of the open warm-type clamp.
Page 115 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Set extractor - T10382- up so that the smooth side of the puller plate - T10382/1- points to the spindles - T10382/2- . – Fit multi-purpose tool - T10382- to extractor - MP3-419 (VW 771)- .
Page 116: Inspecting Outer Cv Joint
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 ♦ Due to the hard material of the protective boot (compared to rubber) and the necessity of using a stainless steel clamp, it is only possible to tension the clamp with clamp tensioner - V.A.G 1682- .
Page 117: Inspecting Inner Cv Joint
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Turn the cage until two rectangular cage windows -arrow- rest on the joint part. – Remove cage with hub. – Turn the hub segment in opening of the cage.
Page 118 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Rotate the ball hub and ball cage. – Press the ball hub and ball cage out of the joint part in the -direction of the arrow-.
Page 119 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Swivel in the ball hub, to do so swivel the hub out of the cage -arrows- until the balls are at bearing track distance. – Lock the hub with the balls into position by exerting consider‐...
Page 120: Rear Suspension
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 42 – Rear suspension Rear axle ⇒ “1.1 Overview - rear axle”, page 114 ⇒ “1.2 Removing and installing rear suspension”, page 117 Overview - rear axle ⇒...
Page 121 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 ❑ removing and installing ⇒ “4.2 Removing and installing wheel-bearing unit”, page 147 6 - Protection plate ❑ right ❑ Summary of components ⇒ “2.1.2 Summary of components - axle beam, axle covers”, page 125 ❑...
Page 122 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 1 - Assembly carrier ❑ Summary of compo‐ nents ⇒ “2.1.1 Summa‐ ry of components- axle beam, axle bearing”, page 124 ❑ removing and installing ⇒ “1.2 Removing and in‐...
Page 123: Removing And Installing Rear Suspension
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 7 - Wheel hub ❑ left ❑ Summary of components ⇒ “4.1 Summary of components - Wheel bearing”, page 145 ❑ removing and installing ⇒ “4.2 Removing and installing wheel-bearing unit”, page 147 8 - Rear axle console ❑...
Page 124 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Release adjusting nut -arrow- and unhook hand-brake cables from compensating clamp. – Remove wheels. – Remove the rear axle cover ⇒ “2.4 Removing and installing the rear axle cover”, page 133 –...
Page 125 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Undo plug connection -2- of the rear right vehicle level sender - G77- -1- and disconnect the line -arrow-. Continued for all vehicles – Lash the vehicle to the lift platform using the tensioning straps - T10038- .
Page 126 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Remove the bottom fixing screws for the shock absorber -arrows-. – Lower the rear axle with engine/gearbox jack with adapter. Installing Installation is carried out in the reverse order. When installing,...
Page 127 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Before commencing work, determine the measurement -a- ⇒ “2.8 Raise wheel bearing in unladen state on vehicles with coil springs”, page 5 – Put hand-brake back. – Actuate the brake pedal and insert the brake pedal load.
Page 128 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Disconnect the brake line -1- on both sides -arrow A- and re‐ move the bracket -arrow B-. Vehicles with vehicle level sender – Undo plug connection -2- of the rear right vehicle level sender - G77- -1- and disconnect the line -arrow-.
Page 129 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Mark the mutual position of the rear axle console -1- and the screws -arrows- on both sides. – Remove screws -arrows-. – Remove the bottom fixing screws for the shock absorber -arrows-.
Page 130: Axle Beam
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Axle beam ⇒ “2.1 Summary of components- axle beam”, page 124 ⇒ “2.2 Replacing rubber-metal bearing for axle beam”, page ⇒ “2.3 Removing and installing protective covers”, page 131 ⇒...
Page 131: Replacing Rubber-Metal Bearing For Axle Beam
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 ❑ Replace after removal 2.1.2 Summary of components - axle beam, axle covers 1 - Assembly carrier ❑ removing and installing ⇒ “1.2 Removing and in‐ stalling rear suspen‐...
Page 132 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 NOTICE The pipe - T10495/2- must be adjusted before use. The pipe - T10495/2A- does not have to be adjusted. Change pipe - T10495/2- – Clamp the pipe - T10495/2- in a vice with protective jaws.
Page 133 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Remove clamp -arrow B- and disconnect brake line -1-. – Disconnect the electric cable of the tachometer from the rear axle. Vehicles with vehicle level sender –...
Page 134 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Support the rear axle with engine/gearbox jack with adapter. – Secure the rear axle with tensioning strap at engine/gearbox jack-adapter. – Mark the position of the rear axle console -1- and the screws -arrows- on both sides.
Page 135 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 1 - Assembly device (spindle) - T10254/5- 2 - Assembly device (nut) - T10254/4- 3 - Hydraulic cylinder - VAS 6178- 4 - Assembly device (pressure plate) - T10495/3- 5 - Assembly device (pipe) - T10495/2A- ♦...
Page 136 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Carefully depress the pedal of the hydraulic pump - VAS 6179- -arrow A-. The hydraulic cylinder - VAS 6178- is therefore activated. – Pull the rubber-metal bearing out of the axle body.
Page 137: Removing And Installing Protective Covers
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Position assembly devices, as shown, screw together and counterhold by hand. 1 - Assembly device (spindle) - T10254/5- 2 - Assembly device (nut) - T10254/4- 3 - Assembly device (pressure plate) - T10254/1-...
Page 138 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Remove clamping ring -1- in -the direction of the arrow-. – Push the catches in the opening for clamping ring -1- gently inwards. – Swivel the catch -arrow- from the axle -3-, fold the cover down by approx.
Page 139: Removing And Installing The Rear Axle Cover
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Install the expanding rivet -arrow- for the protective cover -1-. – Check the cover -1- for secure fit on the axle. Removing and installing the rear axle...
Page 140 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Fold the cover -1- forwards. – Hook the suspensions -arrows A- into the axle -2-. – Clip the catches -arrows B- into the axle -2-. – Install protective covers on both sides of the axle ⇒...
Page 141: Suspension Strut/Shock Absorber, Spring
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Suspension strut/shock absorber, spring ⇒ “3.1 Summary of components - Suspension strut/shock ab‐ sorber, spring”, page 135 ⇒ “3.2 Removing and installing shock absorber”, page 138 ⇒ “3.3 Repairing the shock absorber”, page 140 ⇒...
Page 142 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 1 - Screw ❑ Replace after removal ❑ 50 Nm + 90° 2 - Shock absorber ❑ removing and installing ⇒ “3.2 Removing and in‐ stalling shock ab‐...
Page 143 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 3.1.2 Summary of components - shock absorbers Note Replace bolts / nuts that are tightened at an angle of rotation, as well as replacement components after removal.
Page 144: Removing And Installing Shock Absorber
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 1 - Shock absorber ❑ with driving profile se‐ lection: Normal / Sport ❑ removing and installing ⇒ “3.2 Removing and in‐ stalling shock ab‐ sorber”, page 138 ❑...
Page 145 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 ♦ Before commencing work, determine the measurement -a- ⇒ “2.8 Raise wheel bearing in unladen state on vehicles with coil springs”, page 5 – Remove wheel. – Remove the rear wheelhouse liner ⇒ General body repairs, exterior;...
Page 146: Repairing The Shock Absorber
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 ♦ Rear wheelhouse liner ⇒ General body repairs, exterior; Rep. gr. 66 ; Wheelhouse liner; removing and installing rear wheel‐ house liner . Repairing the shock absorber ⇒...
Page 147 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 ♦ Wrench 18 mm - 3353- ♦ Unlocking tool set , e.g. -VAS1978/35- Removing – Remove the shock absorber ⇒ “3.2 Removing and installing shock absorber”, page 138 –...
Page 148 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Tighten the shock absorber bushing screw connection – When tightening the nut, counterhold the hexagon -3- of the piston rod of the shock absorber using spanner SW 9 -4-.
Page 149: Removing And Installing Spring
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Slide protective pipe -1- onto the shock absorber bushing -2-. – Insert cable ties -3- and tighten. Note The lock -arrow- of the cable tie -3- must be in the region -a-.
Page 150 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Check the spring support at top and bottom for damage or replace. – Place support on top of the spring. – The top spring support must fit properly on the spring -arrow-.
Page 151: Wheel Bearing, Trailing Arm
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Wheel bearing, trailing arm ⇒ “4.1 Summary of components - Wheel bearing”, page 145 ⇒ “4.2 Removing and installing wheel-bearing unit”, page 147 Summary of components - Wheel bear‐...
Page 152 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 ❑ Replace after removal ❑ 150 Nm + 90° 7 - Cap ❑ Replace after removal ❑ extracting and inserting ⇒ “4.2.1 Removing and installing wheel bearing unit, drum brake”, page 147 4.1.2...
Page 153: Removing And Installing Wheel-Bearing Unit
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Removing and installing wheel-bearing unit ⇒ “4.2.1 Removing and installing wheel bearing unit, drum brake”, page 147 ⇒ “4.2.2 Removing and installing wheel bearing unit, disc brake”, page 149 4.2.1...
Page 154 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Remove the screw -1- for the wheel bearing unit. NOTICE Do not use an impact screwdriver for loosening the screw! – Remove wheel bearing unit from the axle stud.
Page 155 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Drive in new dust cap. Pressure bushing , e.g. -MP1-228/4 (3241/4)- NOTICE ♦ Always replace dust caps. ♦ Damaged dust caps allow moisture to penetrate. Therefore absolutely use the shown tool.
Page 156 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Remove the screw -1- for the wheel bearing unit. NOTICE Do not use an impact screwdriver for loosening the screw! – Remove wheel bearing unit from the axle stud.
Page 157 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Drive in new dust cap. Pressure bushing , e.g. -MP1-228/4 (3241/4)- NOTICE ♦ Always replace dust caps. ♦ Damaged dust caps allow moisture to penetrate. Therefore absolutely use the shown tool.
Page 158: Self-Levelling Suspension
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 43 – Self-levelling suspension Electronically controlled damping ⇒ “1.1 Installation location overview - Electronically controlled damping”, page 152 ⇒ “1.2 Removing and installing control unit for electronically con‐...
Page 159: Removing And Installing Control Unit For Electronically Controlled Damping J250
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 ❑ front left ❑ removing and installing ⇒ “4.2.2 Removing and installing the control unit for electronically controlled damping”, page 43 ❑ repairing ⇒ “4.3 Repairing suspension strut”, page 50...
Page 160: Vehicle Level Sensor
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Vehicle level sensor ⇒ “2.1 Summary of components - vehicle level sender rear”, page ⇒ “2.2 Removing and installing vehicle level sender rear G76 / G77 ”, page 154...
Page 161 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Disconnect the plug connection -2- of the rear right vehicle level sender - G77- -1-. – Remove the clip -arrow- for the cable line. – Release screw -3-.
Page 162: Wheels, Tyres, Vehicle Geometry
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 44 – Wheels, tyres, vehicle geometry Wheels, Tyres ⇒ “1.1 Wheel change”, page 156 ⇒ “1.2 Tightening torque of the wheel screws”, page 159 ⇒ “1.3 Tyre sealant”, page 159 ⇒...
Page 163 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Check to ensure that contact surfaces -arrows- on brake disc are free of corrosion and dirt. – Check to ensure that contact surface -arrow- on centring seat of brake disc are free of corrosion and dirt.
Page 164 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Preserve wheel centring seat. When fitting the wheel, screw in all wheel bolts uniformly by hand. Tighten the wheel bolts in diagonal sequence to approx. 30 Nm.
Page 165: Tightening Torque Of The Wheel Screws
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 ♦ Always observe the speed warning on the temporary spare wheel (“MAX 80 km/h” or “MAX 50 mph”). ♦ Full acceleration, hard braking and driving fast through curves should be avoided.
Page 166: Carry Out Axle Alignment
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Carry out axle alignment ⇒ “2.1 Notes on axle alignment”, page 160 ⇒ “2.2 Test conditions”, page 161 ⇒ “2.3 Measurement preliminaries”, page 162 ⇒ “2.4 Nominal values for the axle alignment”, page 163 ⇒...
Page 167: Test Conditions
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Steering columns supplied as spare parts do not have dotting marks. These steering columns must be marked after the axle alignment and a subsequent test drive. A skewed steering wheel must be corrected in the straightahead position by adjusting the lengths of the track rods ⇒...
Page 168: Measurement Preliminaries
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Place a weight above the fuel tank according to the following table: Fuel gauge Weight (kg) Reserve 1- 4 1- 2 3- 4 Fuel tank full 0 Note ♦...
Page 169: Nominal Values For The Axle Alignment
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Secure brake pedal with brake pedal load , e.g. -V.A.G 1869/2- . Overview of the work sequence for the axle alignment The following sequence of work steps must always be respected!
Page 170 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 If the corresponding unladen weight cannot be achieved (e.g. a vehicle with a breakdown set or a vehicle with a fuel tank which is not completely full), the vehicle load must be set as follows: –...
Page 171 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Rear axle The given geometry values are valid for all types of engines. Chassis PR numbers for the rear axle damping are not listed in the table. The allocation of the adjusting values to the relevant running gear occurs via the PR No.
Page 172 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Note ♦ Use as weight e.g. plastic tanks filled with water or canisters. 1 litre of water = 1 kg. ♦ When fitting the weight onto the rear seat pay special attention so that the seat upholsteries are not dirty or damaged.
Page 173: The Necessity To Perform An Axle Alignment
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Rear axle - chassis Raised running Raised running Raised running gear, gear; gear electronically controlled Raised running damping gear with CNG drive PR number Max. difference between left and right max.
Page 174: Explanation Of The Consecutive Number (Pr No.)
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Explanation of the consecutive number (PR No.) The chassis PR number is required to determine the nominal val‐ ues for the vehicle’s axial alignment. The PR number is listed in the “ELSA Pro”System in the “vehicle data”section.
Page 175: Adjust The Camber On The Rear Axle
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Subsequently check the castor. When moving the assembly carrier the castor may change. After moving the assembly carrier, the distance of the universal joint on steering column from the cutout in the bulkhead must be checked.
Page 176: Bring Vehicle Into Initial Position For Surveying
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 When loosening and tightening the locknut -2-, the track rod end -1- must be countered with a suitable tool. – Loosen locknut -2-. – Adjust track by turning the left or right track rod. In case of a large difference, adjust track by turning simultaneously the left and right track rod.
Page 177: Checking And Aligning Position Of Steering Wheel
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Maximum steering angle is checked by the alignment gauge com‐ puter. If a measured value lies outside of the tolerance, the following will need to be checked: ♦...
Page 178 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 After this adjustment procedure the overall track must correspond with the specified set value! – Tighten counternuts. After tightening the counternuts the set value may change slightly.
Page 179: Adaptive Cruise Control
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Adaptive Cruise Control ⇒ “3.1 Calibrating automatic distance control, static calibration”, page 173 ⇒ “3.2 Calibrating automatic distance control, dynamic calibra‐ tion”, page 179 Calibrating automatic distance control, static calibration ⇒...
Page 180 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 ♦ When adjusting the axle geometry on the rear axle. No calibration is required when removing and installing the front bumper if the control unit for distance control - J428- has not been removed from the bumper.
Page 181 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Place the adjustment device - VAS 6430- centred and parallel at a distance -a- from the centrally installed ACC reflector mir‐ ror - VAS 6430/10- and the cover on the radiator grille.
Page 182 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Move the adjustment device - VAS 6430/1- so that the laser beam hits the centre of the cover on the radiator grille, as shown (S44-10027). – Turn the fine-adjustment screw -5- until the display in the axle measurement computer is within the tolerance range.
Page 183 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Before you begin calibration of Adaptive Cruise Control (ACC), read out the event memory and resolve any errors you find. The “misalignment angle measurement value” of the ACC control unit can be used to see if the sensor is altered.
Page 184 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Course of calibration of the adaptive cruise control – Drive the vehicle forwards onto the axle measurement plat‐ form. – Observe the inspection conditions for an axle alignment ⇒...
Page 185: Calibrating Automatic Distance Control, Dynamic Calibration
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Use the adjustment bolts -1-, -2- and -3- to bring the spirit lev‐ els -A- and -B- into balance. – Adjust the mirror -4- using the crank -arrow- so that the sensor lens strikes in the middle.
Page 186 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Note ♦ Dynamic calibration of the adaptive cruise control is carried out during a test drive. Calibration is carried out using a diag‐ nostic device. ♦ Static calibration of the adaptive cruise control is carried out on the approved alignment gauge.
Page 187: Front Camera For Driver Assistance Systems
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Front camera for driver assistance systems ⇒ “4.1 Calibration of the front camera for driver assistance sys‐ tems”, page 181 Calibration of the front camera for driver...
Page 188 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 ♦ Calibration plate for lane-change assistance system - VAS 6430/4- ♦ Alignment/measuring gauge ♦ Diagnostic unit VAS Note ♦ The front camera for driver assistance systems - R242- must be installed correctly.
Page 189 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Rotate the adjustment device - VAS 6430/1- upwards until the adjustment bar is parallel to the middle of the transducer on the front wheels in order to be able to carry out a correct mea‐...
Page 190 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Set the desired height of the calibration plate for Scala vehicles – Adjust the calibration plate - VAS 6430/4- with the crank -1- to the required height -2- according to the axle measurement computer (1200 mm + height deviation -a-).
Page 191 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Once the desired height is reached, move the dipstick -1- up‐ wards and fix it with the locating screw -arrow-. Continued for all vehicles – Align the spirit level -A- horizontally with the adjusting screw -1-.
Page 192 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Secure the adjustment device - VAS 6430- against moving with screws -2- and -3-. – Turn it with the fine adjustment screw -1-, until the value given on the alignment computer lies within the tolerance range.
Page 193 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Slacken the locating screw -arrow- and place the dipstick -1- on the ground. – Check the desired height -2- and correct if necessary. Once the desired height is reached, move the dipstick -1- up‐...
Page 194: Steering
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 48 – Steering Steering wheel ⇒ “1.1 Steering wheel - Summary of components”, page 188 ⇒ “1.2 Removing and installing the steering wheel”, page 188 Steering wheel - Summary of components 1 - Steering column ❑...
Page 195 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 WARNING Before working on the electrical system and the removal of the steering wheel the following conditions must be fulfilled: ♦ Disconnect battery earth strap ⇒ Electrical system; Rep. gr.
Page 196 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Replace bolts / nuts that are tightened at an angle of rotation, as well as replacement components after removal. ♦ ⇒ “1.1 Steering wheel - Summary of components”, page 188...
Page 197: Steering Column
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Steering column ⇒ “2.1 Summary of components - steering column”, page 191 ⇒ “2.2 Observe handling and transportation of the steering col‐ umn”, page 192 ⇒ “2.3 Removing and installing steering column”, page 194 ⇒...
Page 198: Observe Handling And Transportation Of The Steering Column
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 1 - Central pipe 2 - Pull-off screws ❑ slacken and tighten ⇒ “2.6 Removing and in‐ stalling electronic steer‐ ing column lock control unit J764 ”, page 200 3 - Steering column ❑...
Page 199 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Observe correct handling and transportation of the steering col‐ ♦ Always transport the steering column with both hands. ♦ Always take hold of the steering column at the top jacket tube and in the area of the top universal joint.
Page 200: Removing And Installing Steering Column
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 ♦ Lifting with and transferring force to the setting lever ♦ Lifting with and transferring force to the compensation spring ♦ Lifting with and transferring force to the motor power steering control unit - J500- ♦...
Page 201 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Failure to comply with these precautions may lead to subse‐ quent failure of the airbag system! – Put the wheels in straight-ahead position. – Press the adjusting lever for steering column downwards.
Page 202 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Disconnect the plug connection -1- from the control unit for electronic steering column locking - J764- . – Disconnect line -arrow- from the holder for the control unit for electronic steering column locking - J764- .
Page 203 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Release screw -1-. – Counterhold the steering column -1- and remove the screw -arrow-. – Remove steering column -1-. NOTICE Pay special attention to the measures for the correct handling and transportation of the steering column ⇒...
Page 204 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Lift the steering column and screw in the screw -arrow- by hand, but do not tighten. – Install the knee airbag holder -1- and screw in the screws -arrows- by hand, but do not tighten.
Page 205: Installing And Removing Intermediate Shaft Of Steering
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Installing and removing intermediate shaft of steering Removing – Remove screw -arrow- and pull the universal joint off the steer‐ ing gear -1- in -the direction of the arrow-.
Page 206: Removing And Installing Electronic Steering Column Lock Control Unit J764
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 1 - Steering column ❑ removing and installing ⇒ “2.3 Removing and in‐ stalling steering col‐ umn”, page 194 2 - Power-assisted steering control unit - J500- ❑...
Page 207: Removing And Installing J500 Steering Column Electronics Control Unit
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Unlock the plug connection -1- and disconnect. – Drill off screws -arrows- with angle drill with a drill bit of ∅ 8.5 mm. – Remove the ELV control unit - J764- -2-.
Page 208 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Remove screws -arrows-. – Remove the screw -arrow- and power steering control unit - J500- -1- from the steering column. – Remove the plug -1- and -2- from the the power steering con‐...
Page 209 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Remove screws -arrows-. – Lift the catches -arrows-. NOTICE ♦ Do not bend the catches -arrows-! ♦ If the catches are bent, the steering column must be com‐...
Page 210 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Install new screws -arrow- and tighten to the specified tight‐ ening torque. – Install new cap -1-. – Connect connectors -1- and -2- to the power steering control unit - J500- -3-.
Page 211 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Screw in the new screw -arrow-, but do not tighten yet. – Position the power steering control unit - J500- -1-. – Tighten the fixing screws for the power steering control unit - J500- with the appropriate tightening torque.
Page 212 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Remove the screw -arrow- and power steering control unit - J500- -1- from the steering column. – Remove the plug -1- and -2- from the the power steering con‐...
Page 213 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Lift the catches -arrows-. NOTICE ♦ Do not bend the catches -arrows-! ♦ If the catches are bent, the steering column must be com‐ pletely replaced.
Page 214 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Install new cap -1-. – Connect connectors -1- and -2- to the power steering control unit - J500- -3-. – Insert the power steering control unit - J500- .
Page 215 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Tighten the fixing screws -Arrows- for the power steering con‐ trol unit - J500- with the appropriate tightening torque. – Clip cables -arrows- into the holder -1-.
Page 216: Steering Gear
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Steering gear ⇒ “3.1 Summary of components - steering gear”, page 210 ⇒ “3.2 Removing and installing steering gear”, page 211 ⇒ “3.3 Removing and installing bellows”, page 215 ⇒...
Page 217: Removing And Installing Steering Gear
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 1 - Heat shield ❑ Assignment ⇒ Elec‐ tronic Catalogue of Original Parts 2 - Screw ❑ 8 Nm 3 - Steering gear ❑ removing and installing ⇒...
Page 218 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Remove plastic nut -arrow-. – Partially remove the floor covering. Right-hand drive – Remove plastic nuts -arrows-. – Remove foot rest -1- and cover -2- for universal joint of the steering column.
Page 219 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Remove the steering joint/track rod from the wheel-bearing housing with the ball joint extractor - 3287A- -1-. – Remove the nut, counterholding at the pin of the steering joint using the Torx wrench, and remove the track rod end from the wheel bearing housing.
Page 220 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Replace seal -1-. – Pull seal -1- over the edge of the steering gear -2- so that it fully covers the edge of the steering gear -arrow-.
Page 221: Removing And Installing Bellows
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 Replace bolts / nuts that are tightened at an angle of rotation, as well as replacement components after removal. ♦ ⇒ “3.1 Summary of components - steering gear”, page 210 ♦...
Page 222 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Mark the position of the nut -2- on the track rod. – Release nut -2- while counterholding the track rod end -1-. – Release the spring strap clamp ⇒...
Page 223: Removing And Installing Track Rod
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Slide bellows -2-, as shown in the illustration, onto the track rod -1-. – Secure spring-type clamp onto the bellow with hose tie pliers e.g. -V.A.G 1275A- .
Page 224 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Remove the steering joint/track rod from the wheel-bearing housing with the ball joint extractor - 3287A- -1-. – Remove the nut, counterholding at the pin of the steering joint using the Torx wrench, and remove the track rod end from the wheel bearing housing.
Page 225 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Screw the track rod into the track rod end, until the dimension -a- is reached. a - 374 ± 1 mm – Tighten track rod. Open-jawed wrench insert (SW 38) , e.g. -V.A.G 1923- Torque wrench –...
Page 226: Removing And Installing Track Rod Ends
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 If after the test drive and with the front wheels pointing straight ahead the steering wheel is off straight, perform an axle alignment ⇒ “2 Carry out axle alignment”, page 160...
Page 227: Repairing Steering Box
Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Release hexagon nut (lock nut) -2-. – Unscrew track rod end -3- from track rod -1-. The surrounding components are not shown to simplify the illus‐...
Page 228 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 1 - Right track rod end ❑ removing and installing ⇒ “3.5 Removing and in‐ stalling track rod ends”, page 220 ❑ Check ⇒ page 222 ❑ Fitting position ⇒...
Page 229 Kamiq 2019 ➤ , Scala 2019 ➤ Chassis, axles, steering - Edition 03.2020 – Check boots for damaged (e.g. tears) and for correct position. – If necessary replace track rod ends. 3. Steering gear...

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