rotork SPTM-5V Series Product Manual

rotork SPTM-5V Series Product Manual

Smart position transmitter
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Smart Position Transmitter
PRODUCT MANUAL
SPTM-5V Series
Rotork YTC Limited
VERSION 1.31

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Summary of Contents for rotork SPTM-5V Series

  • Page 1 Smart Position Transmitter PRODUCT MANUAL SPTM-5V Series Rotork YTC Limited VERSION 1.31...
  • Page 2: Table Of Contents

    Smart Position Transmitter SPTM-5V Series Product Manual Contents Introduction ..............................3 General Information for the users ......................3 Manufacturer Warranty .........................3 Product Description ............................4 General ..............................4 Main Features and Functions .......................4 Label Description ..........................4 Product Code ............................5 Product Specification ..........................6 Certifications ............................7 Parts and Assembly ..........................8...
  • Page 3: Introduction

    Introduction General Information for the users Thank you for purchasing Rotork YTC Limited products. Each product has been fully inspected after its production to offer you the highest quality and reliable performance. Please read the product manual carefully prior to installing and commissioning the product.
  • Page 4: Product Description

    Smart Position Transmitter SPTM-5V Series Product Manual Product Description General SPTM-5V series is 2 wire type transmitter with in-built micro-processor which transmits 4-20 mA DC signal according to changes in valve or damper position. Main Features and Functions ➢ Non-explosion proof.
  • Page 5: Product Code

    Smart Position Transmitter SPTM-5V Series Product Manual Product Code SPTM-5V Linear Motion Type Rotary Non-Explosion Explosion Proof Ex ia IIC T5 Gb (NEPSI) 10 to 40 mm 20 to 70 mm Linear 50 to 100 mm Lever Type 100 to 150 mm...
  • Page 6: Product Specification

    Housing Material Aluminum Painting Polyester Powder Coating Weight 0.6 kg (1.3 lb) Tested under ambient temperature of 20 °C, absolute pressure of 760 mmHg, and humidity of 65 %. Please contact Rotork YTC Limited for detailed testing specification. Ver. 1.31...
  • Page 7: Certifications

    Smart Position Transmitter SPTM-5V Series Product Manual Certifications ※ All certifications below are posted on Rotork YTC Limited homepage (www.ytc.co.kr). NEPSI (China) ➢ Type : Intrinsic safety Rating : Ex ia IIC T5 Gb Certification No. : GYJ20.1518 Ambient temperature : -40 to +60°C Electromagnetic Compatibility (EMC) ➢...
  • Page 8: Parts And Assembly

    Smart Position Transmitter SPTM-5V Series Product Manual Parts and Assembly Fig. 2-1: LCD type Ver. 1.31...
  • Page 9 Smart Position Transmitter SPTM-5V Series Product Manual Fig. 2-2: None LCD type Ver. 1.31...
  • Page 10: Product Dimension

    Smart Position Transmitter SPTM-5V Series Product Manual Product Dimension 2.8.1 LCD display type Fig. 2-3: Linear Type with LCD Fig. 2-4: Rotary Lever Type with LCD Ver. 1.31...
  • Page 11 Smart Position Transmitter SPTM-5V Series Product Manual Fig. 2-5: Rotary NAMUR Type with LCD Ver. 1.31...
  • Page 12: None Lcd Display Type

    Smart Position Transmitter SPTM-5V Series Product Manual 2.8.2 None LCD display type Fig. 2-6: Linear Type without LCD Fig. 2-7: Rotary Lever Type without LCD Ver. 1.31...
  • Page 13 Smart Position Transmitter SPTM-5V Series Product Manual Fig. 2-8: Rotary NAMUR Type without LCD Ver. 1.31...
  • Page 14: Installation

    Smart Position Transmitter SPTM-5V Series Product Manual Installation Safety When installing the unit, please ensure to read and follow safety instructions. Check the unit’s specification and ensure to use as specified. ➢ ➢ Follow other explosion proof procedures and safety precautions.
  • Page 15: Safety

    Smart Position Transmitter SPTM-5V Series Product Manual Fig. 3-2: Attached on Right yoke of actuator Before proceeding with the installation, ensure following components are available. ➢ Position transmitter ➢ Feedback lever and lever spring ➢ M6 nut and spring washer (fastening feedback lever to a main shaft) ➢...
  • Page 16 Smart Position Transmitter SPTM-5V Series Product Manual Fig. 3-3: Attaching SPTM-5V to bracket Fig. 3-4: Attaching the bracket to actuator yoke 2) Attach the position transmitter with the bracket to the actuator yoke. – DO NOT TIGHTEN THE BRACKET COMPLETELY.
  • Page 17 Smart Position Transmitter SPTM-5V Series Product Manual 5) Insert the connection bar between the feedback lever and lever spring. The connection bar must be located upward from the lever spring as shown the below left figure. If it is located downward from the lever spring as shown the below right figure, the connection bar or the lever spring will be worn out quickly because of excessive strong tension.
  • Page 18 Smart Position Transmitter SPTM-5V Series Product Manual 7) Check the valve stroke. The stroke numbers are engraved on the feedback lever of the position transmitter. Position the connection bar at the number on the feedback lever which corresponds with the desired valve stroke. To adjust, move the bracket, the connection bar or both.
  • Page 19 Smart Position Transmitter SPTM-5V Series Product Manual 8) After installing the linear position transmitter, operate the valve from 0 % to 100 % stroke. On both 0 % and 100 %, the linear lever should not touch the linear lever stopper, which is located on the backside of the linear position transmitter.
  • Page 20 Smart Position Transmitter SPTM-5V Series Product Manual 10) The factory default of the direction of LCD is to have viewing direction when the position transmitter is installed to the left yoke of the actuator. If the position transmitter is installed to the right yoke of the actuator, the LCD will read upside down and the LCD can be rotated 180˚...
  • Page 21: Rotary Position Transmitter Installation

    Smart Position Transmitter SPTM-5V Series Product Manual Rotary position transmitter Installation Rotary position transmitter should be installed on rotary motion valve such as ball or butterfly type which uses rack and pinion, scotch yoke or other type of actuators which its stem rotates 90 degrees.
  • Page 22 Smart Position Transmitter SPTM-5V Series Product Manual ➢ After installing the rotary position transmitter, operate the valve from 0 % to 100 % stroke. On both 0 % and 100 %, the rotary lever should not touch the rotary lever stopper, which is located on the backside of the rotary position transmitter.
  • Page 23: Connections - Power

    Smart Position Transmitter SPTM-5V Series Product Manual Connections - Power Safety When installing a unit, please ensure to read and follow safety instructions. ➢ There are two conduit entries on the product. Conduit entry threads are G 1/2. ➢ Before connecting terminal, ensure that the power is off completely.
  • Page 24: Terminal Overview

    Smart Position Transmitter SPTM-5V Series Product Manual Terminal Overview AI: Analog Input Vs: Voltage Source Fig. 4-1: Terminal Overview ➢ Open cover base. ➢ Insert cables into the conduit entry and secure them with (+) and (-) terminals on the plate. Make sure to tighten bolts with 1.5 N •...
  • Page 25: Calibration And Pcb Operation

    Smart Position Transmitter SPTM-5V Series Product Manual 5 Calibration and PCB Operation Fig. 5-1: PCB Layout Function of Switch and Buttons on PCB 5.1.1 Slide Switch Smart Position Transmitter can be calibrated by 2 or 5 points setting, or cannot be calibrated.
  • Page 26: Buttons

    Smart Position Transmitter SPTM-5V Series Product Manual 5.1.2 Buttons Smart Position Transmitter has 5ea buttons 1) 4mA (UP) button: The button is used when setting 0 % position of full stroke during calibration. Position the valve at 0 %, press and hold the button for 2 seconds and the lamp will flash twice quickly. “4mA SET” will be displayed and the lamp will flash three times quickly again to confirm that the new setting has been saved.
  • Page 27: Modes Using Lcd

    Smart Position Transmitter SPTM-5V Series Product Manual Modes using LCD ➢ This function is only supported to smart position transmitter with LCD. ➢ This function will apply equally regardless of the slide switch position. There are four types of display message in modes using LCD.
  • Page 28: Manual Calibration Mode (Hand Cal)

    Smart Position Transmitter SPTM-5V Series Product Manual 1) Changing Travel Display from % to mA Auto → → Press & hold both Release the buttons After 2 seconds, the <4mA> and <20mA> when the lamp lamp will flash twice buttons for 2...
  • Page 29 Smart Position Transmitter SPTM-5V Series Product Manual <20mA> → → → HAND CAL mode Enter into Press & Hold <8mA> Release the buttons Sub-mode. + <12mA> + <16mA> when the lamp buttons flashes twice quickly simultaneously for 4 after the countdown.
  • Page 30: View Mode (View)

    Smart Position Transmitter SPTM-5V Series Product Manual 5.2.3 View Mode (VIEW) Various information of the positioner is provided and can be adjusted from View Mode. Below are sub-modes of View Mode. 1) View Mode Normal (VM NOR) or View Mode Reverse (VM REV) or View Mode Digit(VM diZ) : The valve stroke % on LCD can be changed to normal or reverse direction.
  • Page 31: Error Code

    Smart Position Transmitter SPTM-5V Series Product Manual 5.2.4 Error Code Error is either displayed on the LCD (product with LCD) or indicated by flashing LED pattern (product without LCD) if there is an error occurs during operation.. 1) Error Code Display – LCD Type...
  • Page 32 Smart Position Transmitter SPTM-5V Series Product Manual LED Flash TIME(Sec) 0.5 Sec 0.5 Sec 0.5 Sec 0.5 Sec Error Code (Number of Flash) ERR A (1 Time) ERR B (2 Times) ERR C (3 Times) ERR D (4 Times) You can check the error codes by referring to the number of LED flashes. For example, if the LED flashes once it’s ERR A, ERR B is for twice, ERR C is for three times, and ERR D is for four times.
  • Page 33: Lcd Operating Flow Chart

    Smart Position Transmitter SPTM-5V Series Product Manual LCD Operating Flow Chart Fig. 6-1: Entering Hand Cal mode or View mode Ver. 1.31...
  • Page 34: Troubleshooting And Repair

    Smart Position Transmitter SPTM-5V Series Product Manual Troubleshooting and repair 1) There is no output current from the position transmitter. ➢ Check supplied voltage to the position transmitter. ➢ Check if the power is connected properly to the position transmitter. Also check terminal connections and polarity if they are setup properly.
  • Page 35 Smart Position Transmitter SPTM-5V Series Product Manual 5) Position adjustment of the potentiometer gear. Factory default setting is set to have 12 mA output signal when the feedback lever is at 50 % position. If however, factory default setting has been changed due to transport, installation, vibration or any other factors, please refer to below instructions for re-adjustment procedure.
  • Page 36 Smart Position Transmitter SPTM-5V Series Product Manual Fig. 7-1: Position adjustment of linear potentiometer gear Fig. 7-2: Position adjustment of Rotary potentiometer gear Ver. 1.31...
  • Page 37 Product Manual Manufacturer: Rotork YTC Limited Address: 81, Hwanggeum-ro, 89 Beon-gil, Yangchon-eup, Gimpo-si, Gyeonggi-do, South Korea Postal code: 10048 Tel: +82-31-986-8545 Fax: +82-70-4170-4927 Email: ytc.sales@rotork.com Homepage : http://www.ytc.co.kr Issued : 2024-05-07 Copyright © Rotork YTC Limited. All Rights Reserved. Ver. 1.31...

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