X-PERT M200i Operator's Manual
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X-PERT M200i Operator's Manual

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M200i
OPERATOR MANUAL
ISSUE 1

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Summary of Contents for X-PERT M200i

  • Page 1 M200i OPERATOR MANUAL ISSUE 1...
  • Page 2 Thank you and congratulations on choosing X-PERT. This Owner’s Manual is designed to help you get the most out of your X-PERT products. Please take time to read the Safety precautions. They will help you protect yourself against potential hazards in the workplace. With proper maintenance this equipment should provide years of reliable service.

  • Page 3: Table Of Contents

    Contents Page Safety Precautions Product Description Technical Specifications Description of controls Installation Unpacking the machine Location Input and ground connection MIG welding torch setup 5.4.1 Changing drive roll 5.4.2 Welding wire installation 5.4.3 Torch installation 5.4.4 Work return lead connection 5.4.5 Shielding gas connection Operation MIG welding - Synergic MIG Welding...

  • Page 4: Safety Precautions

    1.0 Safety Precautions Welding produces fumes and gases. Breathing these fumes and gases can be hazardous to your health. ELECTRIC SHOCK can kill. FUMES AND GASES can be hazardous. Touching live electrical parts can cause fatal shocks or severe burns. Keep your head out of the fumes.

  • Page 5: Product Description

    Welding, chipping, wire brushing, and grinding cause sparks and 3.0 Technical Specifications flying metal. As welds cool they can throw off slag. Wear approved safety glasses with side shields even under your welding helmet. M200i BUILDUP OF GAS can injure or kill. Input voltage 230V +/- 10% Shut off shielding gas supply when not in use.

  • Page 6: Description Of Controls

    4.0 Description of Controls Amperage Display. Displays the welding amperage or wire ON OFF Switch for switching on or off the mains supply to the speed during welding. machine. (mounted on the rear of the machine) Voltage Display. Displays the welding voltage during welding. Amperage control for adjusting the Amperage (wire feed speed).

  • Page 7: Installation

    5.4.3 Torch installation The M200i machine should only be used on 230V supply. Refer to the specifications table for voltage tolerances. Your X-PERT MIG/MAG Welding Torch has been supplied ready to weld.

  • Page 8: Work Return Lead Connection

    Press the gas purge button and check the gas flow is adequate for your application. (5) Wire size selector toggle through the different wire sizes to the An inexpensive flow meter is available from X-PERT reference SPL setting 806001. (4) Voltage adjustment knob, allows the adjustment of welding voltage 5.4.4 Work return lead connection...

  • Page 9: Feeding Wire Electrode

    6.1.1 Feeding wire electrode 6.2 MMA welding 6.2.1 Torch installation When triggering, the electrode and drive mechanism are electrically “LIVE” relative to work and ground and remain MMA cable connections “LIVE” several seconds after the gun trigger is released. Connect electrode lead to positive terminal WARNING 6.2.2 Work return lead connection When using an open arc process, it is necessary to use correct eye, head, and...

  • Page 10: Fault Finding

    7.0 Fault Finding MMA WELDING PROBLEM Description Possible cause Remedy Crack occurring (a) Rigidity of joint. (a) Redesign to TIG WELDING GUIDE RANGES in weld metal relieve weld joint of (b) Insufficient throat soon after so- severe stresses or Electrode diameter DC current (amps) thickness.
  • Page 11 TIG WELDING PROBLEMS Description Possible Cause Remedy Weld quality is dependent on the selection of the correct Arc flutters (a) Tungsten electrode is (a) Select the right consumables, maintenance of equipment and proper welding during TIG too large for the welding size electrode.
  • Page 12 POWER SOURCE PROBLEMS Description Possible cause Remedy A total loss of (a) Failure of input (a) Re-establish power, pilot voltage mains supply lamp is off, (b) Possible over voltage (b) Check voltage no output, and if necessary (c) Internal fault with the the fan is not move machine to machine...

  • Page 13: Ec Declaration Of Conformity

    8.0 EC Declaration of Conformity Hereby we declare that the machines as stated below Type: M200i Conform to the Low Voltage Directive: 2014/35/EEC EMC Directive 2014/35/EEC European standard: EN/IEC 60974-1 This is to certify that the tested sample is in conformity with all provisions of the above detailed EU directives and product standards.

  • Page 14: Weee Statement

    X-PERT to be defective. X-PERT makes no other warranty, express or implied. This warranty is exclusive and in lieu of all others, including, but not limited to any warranty of merchantability or fitness for any particular purpose.
  • Page 15 Westmorland Street Kingston-Upon-Hull Hull North Humberside England HU2 0HX tel. +44 1482 329333 fax. +44 1482 212335...

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