3E Eagleye AGA User Manual

3E Eagleye AGA User Manual

Atmosphere gas analyzer

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E A G L E Y E A G A
®
A T M O S P H E R E G A S A N A L Y Z E R
U S E R M A N U A L / V 0 . 1
D o n ' t w o r r y a b o u t t !

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  • Page 1 E A G L E Y E A G A ® A T M O S P H E R E G A S A N A L Y Z E R U S E R M A N U A L / V 0 . 1 D o n ' t w o r r y a b o u t t !
  • Page 2: Table Of Contents

    Graph c Cal brat on Restor ng Factory Cal brat on Sett ngs About Battery Charge Remote access Informat on Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 3: Safety

    Before operat ng the dev ce, be sure to read the user manual. The dev ce compl es w th accepted ndustr al safety standards. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 4 ANNEALING NORMALIZATION STRESS RELIEF *Call 3E Industr al Eng neer ng f your transact on s not l sted* *Ammon a should never be used n appl cat ons* Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 5: Theory

    Whatever your reasons, the use of I/R analys s and Eagleye AGA w ll meet these requ rements. As most Eagleye AGA owners apply gas carbur zat on or neutral...
  • Page 6 The oven only has room for 100% of the atmosphere! Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 7 Eagleye AGA®-V 0.1 – User Manual How can Eagleye AGA help me w th my generator? The bas c chem cal react on that occurs n an endotherm c generator s as follows: 2CH4 + O2 2 CO + 4 H2...
  • Page 8 Another nd cator of th s cond t on would be a h gh CO2 or dew po nt. Eagleye AGA; The dew po nt prov des a conven ent way to obta n CO, CO2 and CH4. Check that the base gas compos t on s as expected.
  • Page 9 How w ll Eagleye AGA help me w th my Furnace? If you are us ng oxygen probes, Eagleye AGA can prov de ndependent, traceable ver f cat on of the accuracy of your probes. It w ll also g ve you a much more complete p cture of what s go ng on n your furnace atmosphere.
  • Page 10 Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 11 Your carbon controller s set up w th some assumpt ons about the content of the furnace atmosphere. Most controllers assume that the CO s 20% "out of the box", you can use the Eagleye AGA to f x th s by sett ng th s "factor" to the correct %CO.
  • Page 12 If you replace the probe or are sure the probe s good, be sure to get a good sample w th the Eagleye AGA. Most of the t me, example ports are the cause of the problem. A good non-metall c sample probe helps solve th s problem.
  • Page 13 H gh surface area charges w ll be able to extract more carbon from the atmosphere. Typ cally the methane content w ll therefore ncrease. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 14 Check for oven fan water jacket leaks. Check generator or n trogen methanol system. If the probe system s compat ble w th Eagleye AGA, ensure there s adequate carr er gas flow and adequate enr chment gas flow. Does the carbon controller turn on natural gas when t should? Copyr ght ©...
  • Page 15 Check for oven fan water jacket leaks. Check generator or n trogen methanol system. Make sure the probe control system s work ng properly. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 16: Operat On

    5) Allow 30 m nutes to warm up for stab l zed read ngs. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 17 Avo d us ng rubber compounds for the sample tube (adsorpt on effects). Mo sture Before enter ng Eagleye AGA, the mo sture n the gas must be suff c ently reduced. Th s means that the dew po nt of the gas has to be somehow lowered below the operat ng temperature of Eagleye AGA.
  • Page 18 The gas to be measured must be well f ltered. 100% of the 3 m cron part cles should be reta ned. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 19 Eagleye AGA®-V 0.1 – User Manual Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 20 5cm beyond the refractory wall hot face to ensure an accurate sample. Make sure the vent exhaust s smooth Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 21 Turn on the power sw tch. Press the Pump button to start sampl ng. Power Sw tch Pump Sw tch Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 22 After enter ng the username and password and press ng the "Log n" button, the menu page w ll open. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 23 After logg ng n to the page, n general, the f elds marked w th an orange box cannot be entered, and the f elds marked w th a blue box are nd cated as allowable. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 24 Make sure the sampl ng flow s suff c ent. The flow range n wh ch the dev ce can make healthy measurements s nd cated n the p cture below (0.2—0.4 L/m n) Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 25 Th s method w ll affect the probe read ng. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 26 CO, CO2 and CH4 gases. Tap here to change Enter Process to °F and back to °C Temperature Here Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 27 30 m nutes of runn ng to get a mean ngful read ng. Eagleye AGA, the temperature for °F / °C can be changed between fahrenhe t and celc us by touch ng the toggle button.
  • Page 28: Data Record

    Eagleye AGA®-V 0.1 – User Manual DATA RECORD Your Eagleye AGA s equ pped w th a bu lt- n USB port system. Data on all gas values are stored at 20 second ntervals and can be v ewed n our PC Standalone graph c v ewer.
  • Page 29 If we want to start a new reg strat on from th s page, you must cl ck on the selected button n the p cture below. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 30 Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 31 After press ng the reg strat on start button, our screen w ll appear as follows and our reg strat on w ll beg n. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 32 F nally, when you f n sh your record ng and want to pr nt t out as excel, you should press the black button. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 33 After stopp ng the record ng, the not f cat on w ll appear on the top r ght of the screen as below. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 34 Below s the trend of your completed (completed) record. On th s screen, the trend of the user recorded nterval s shown. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 35 When the user reaches th s stage, he has successfully completed the record ng and can export the record as excel from the usb port on the dev ce. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 36 You have successfully exported the record ng. Tel f Hakkı © 3E Endüstr yel Mühend sl k All r ghts to copy, reproduce and transm t are reserved...
  • Page 37 Parameters you can ed t; Company, Furnace, Start Date, Start T me, Stop Date and Stop T me parameters. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 38: Menu Conf Gurat On

    You can understand that there s no nternet when you see an exclamat on mark on the nd cator. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 39 O2mV, Dew(°C), C (%) and H2O values and expected COF, CH4 Factor(%), Alloy Factor(%), %H2 and temperature parameters on th s screen. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 40: Graph C

    Eagleye AGA®-V 0.1 – User Manual Graph c: It s the screen where the user's nstantaneously read data s d splayed on a graph. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 41: Cal Brat On

    "Show Cal brat on Logs" button s pressed. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 42 It s the screen where the operat on records are processed. On th s screen, the user can both take records and see the l st of records he has rece ved. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 43: Sett Ngs

    Informat on: Conta ns company nformat on about 3E Industr al Eng neer ng. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 44 1 hour data), the graph of the parameter s shown after press ng the "Get" button. The d splay w ll appear n a few seconds. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 45 Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 46 Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 47 You can observe th s phenomenon by turn ng off the exhaust of the nstrument when measur ng an oven. Note the rap d ncrease n the CO value. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 48 “READING” values match the cert f ed gas values suppl ed w th the span gas cyl nder. The “READING” f eld shows the actual measured values. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 49 "Save" button. After a few seconds you w ll have cal brated your sensor to the correct value. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 50 After connect ng our tube, you must cl ck on the orange marked area n the p cture below. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 51 Let's press the "Next" button and cont nue. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 52 “Reset” button. Zero cal brat on of your dev ce s now complete. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 53 "VALUE" column n the p cture below. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 54 You can follow the cal brat on logs from the mage below. To sw tch to the mage below, you must press the "Show Cal brat on Logs" button on the cal brat on page. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 55 When you send your analyzer to 3E Industr al Eng neer ng for cal brat on, the last cal brat on data and factory cal brat on date are entered.
  • Page 56 When you encounter the screen below, you can set the t me manually and automat cally. After sett ng the t mes, you should press the “Save” button. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 57 IP address, mask address and gateway address w ll appear on the r ght s de of the screen. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 58 In th s way, we w ll know the addresses of the network to wh ch the dev ce s connected. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 59 Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 60 To reg ster a new user, after cl ck ng the "Adm n" button, you must press the button marked n the p cture below. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 61 "Role" parameter as "Adm n"; The dev ce w ll open so that t can use all the features of the dev ce. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 62 The "Cal brat on" page does not appear n the menu sect on and n add t on, On the sett ngs page, only the features that appear on the screen above rema n open. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 63 You can delete the past w th the “Date” and “T me” parameters. Restart: You can restart the dev ce w th the "Restart" button. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 64 Wh le the dev ce s on, you must press the "Logout" button to log out due to user change or any other reason. Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 65 Eagleye AGA®-V 0.1 – User Manual ABOUT BATTERY CHARGING Your Eagleye AGA has a un versal cable and a power converter (source) that converts 220V.ac to 13.8V. When the battery of the dev ce runs out, t needs to be charged for about 8 hours for a full charge.
  • Page 66 Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 67 Eagleye AGA®-V 0.1 – User Manual INFORMATION General nformat on of 3E Industr al Eng neer ng company s ncluded. You can use the nformat on n the p cture below to get nformat on about the dev ce. Copyr ght © 3E Industr al Eng neer ng...
  • Page 68 3E Industr al Eng neer ng.
  • Page 69 The Eagleye PDR® s to be used by the ndustr al operator under h s/her d rect on. 3E Industr al Eng neer ng s not respons ble or l able for any product, process, damage or njury ncurred wh le us ng the Eagleye PDR®.
  • Page 70 Customer Support +90 262 658 98 40 +90 850 840 00 33 +90 543 233 40 26 nfo@3eendustr yel.com.tr www.3eendustr yel.com.tr Copyr ght © 3E Industr al Eng neer ng All r ghts to copy, reproduce and transm t are reserved...
  • Page 71 Eagleye AGA®-V 0.1 – User Manual "Innovating Engineering by 3E" D o n ' t w o r r y a b o u t t !

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