BRERA UPTIME User Manual And Maintenance
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BRERA UPTIME User Manual And Maintenance

Pedal assisted bike city urban integrated battery
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Read all information in this manual carefully
before you start riding your E-bike
Pedal assisted bike
City Urban integrated battery
UPTIME
USER MANUAL AND MAINTENANCE
1
Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB)
Breracicli.it
(MB)

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  • Page 1 Read all information in this manual carefully before you start riding your E-bike Pedal assisted bike City Urban integrated battery UPTIME USER MANUAL AND MAINTENANCE Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)
  • Page 2 In the future there could be even relevant technical updates also relevant, not reported in this manual. For the most updated information always consult MANDELLI S.r.l. Rev. 0 October 2023 Original instructions Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 3: Table Of Contents

    3.9.2 Battery charge status ................40 3.9.3 Battery charge ..................40 3.10 ................41 EAD LIGHT AND RARE LIGHT 3.11 ....................41 USPENSIONS 3.12 ..................42 ROUBLESHOOTING Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)
  • Page 4 Lubrication and chain tension inspection ........... 57 8.3.3 Frame and bolts inspection ..............58 ............58 AINTENANCE AND MONTHLY INSPECTION 8.4.1 Electric components and circuits inspection ........58 Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)
  • Page 5 TECHNICAL ASSISTANCE AND SPARE PARTS ..........59 WAREHOUSE STORAGE ................. 60 COMPONENTS AND MATERIALS DISPOSAL ............ 61 WARRANTY ....................62 Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 6: Preface

    E-mail: info@mandelli.net – Web: www.mandelli.net For any inconvenience or clarification request, you can contact the Assistance Service, which has competent and specialized staff, specific equipment and original spare parts. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 7: Safety Symbols

    Residual risks DANGER Highlights the presence of hazards that cause residual risks. The user must pay attention to avoid injuries or material damage. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 8: Safety Norms

    Failure to comply with the operating instructions and safety requirements contained in this manual exempts the manufacturer from any liability. If the maintenance of the pedal assisted bicycle Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 9: Warnings For Users

    7. Avoid uneven surfaces and obstacles. 8. Ride with both hands on the handlebars. 9. Replace worn and/or damaged parts, check that the protections work correctly before use. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 10: Warinings For Maintenance

    Use exclusively original spare parts supplied by MANDELLI S.r.l. Any liability of the Manufacturer is excluded for damage or loss of functionality caused by the use of non original accessories and spare parts. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 11: Additional Warnings

    3. Unscrew the securing screw of the handlebar stem to the head tube (Ref. A in Figure 1 Figure 1 – Securing screw handelbar stem. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)
  • Page 12 Be careful to install the pedals in the same direction of the pedalling rotation. 9. Check that the battery is perfectly fixed and locked. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)
  • Page 13 CAUTION If you do not have the appropriate assembly tools or do not have the skills to correctly assemble the vehicle, contact an authorized Mandelli S.r.l center Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 14: Bike Description

    – Maximum capacity (kg); – Engine Power (W); – Maximum assistance speed (km/h); – Serial number; – Battery model and technical data. Figure 4 – Sample of identification plate Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 15: General Description

    The 200280025 version is equipped with a raised top tube, with a fluid assistance on a multitude of routes. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)
  • Page 16 It allows the bicycle to move at walking speed for parking movements or to push uphill with the driver alongside the bicycle. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 17: Technical Sheets

    Figure 5 – Description of some pedal assisted bike details. RIF. DESCRIPTION RIF. DESCRIPTION Handelbar and commands Pedals Engine Front fork Saddle Front light Battery 8 Luggage carrier and back light Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)
  • Page 18 Model GX21 Voltage 36 V Charge 15 Ah 540 Wh Cells Samsung 2170 Battery charger 36 V 2 Ah Recharge timing 8 hours Autonomy till 80 km Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)
  • Page 19 Dimension 81 x 48 mm Functions Battery level, assistance level, current speed, average/max speed, partial/total distance, error code, assistance on foot Working temperature -20~60 °C IP degree Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 20: Brake Levers

    Vinka 38T with carter Lights 6 V from display Kickstand, luggage rack, ergonomic knobs Accessories Tyres 700x400 (42-622) Gravel User max weight 100 kg Weight 25,5 kg Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)
  • Page 21 Vinka 38T with chain guard Lights 6 V from display Kickstand, luggage rack, soft confort knobs Accessories Tyres 700x400 (42-622) Gravel User max. weight 100 kg Weight 25,5 kg Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 22: Assistance Display And Use

    3.5.1 Commands Figure 6 – Assistance display with the main functions. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)
  • Page 23 The function works as long as you hold the button. Read the manual for further info on the pedal assistance and the assistance at walking. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)
  • Page 24 The default assistance level is 1; level 0 corresponds to no assistance. Current speed indicator The speed indicator shows the speed you are traveling at in km/h. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 25: Change Of Indications

    MAX (max reached speed)  AVG (avirage velocity9  ODO, back to the beginning. On the TRIP screen, to reset the count, press the + and – buttons simultaneously. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 26: Assistance Levels

    Assistance system function CAUTION To find out in details about all the functions and settings of the assistance system, consult the use and maintenance manual provided by MANDELLI S.r.l. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 27: Malfunction Code

    Turn the bicycle off and on. If the problem is still present, contact the assistance service who will check/replace the torque sensor or the engine control unit. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)
  • Page 28 Turn off the system and wait for it to cool down. If the problem is still present, contact the assistance service which will check/replace the engine control unit. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)
  • Page 29 If the problem is still present, contact assistance service will reprogram the engine parameters with the dedicated tool and will check/replace the engine control unit. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)
  • Page 30 Engine error EST. Engine problem causing it to stop. Turn off the system and start it again. If the problem is still present, contact the assistance support who will check/replace the engine control unit. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)
  • Page 31 If the problem is still present, contact the assistance service who will be able to update the bicycle information, check/replace the display, the engine control unit or the battery. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 32: Assistance Activation

    The engine power depends on the force exerted on the pedals, according to a multiplication factor based on the selected assistance level. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 33: Assistance Activation At Starting / Walking

    2- Turn on the assistance system; 3- Hold the “ – “ button (ref. C in figure 6); 4- The function is activated after 1 sec. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 34: General Regulations

    The incorrect setting of the parameters could lead to dangers when using the bicycle, illegal behavior of the vehicle or incorrect indications. Carry out the parameter settings only if you are aware of the changes made. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 35: Display Set Up

    The version is indicated with CLS; the version is indicated but cannot be changed via the display. Figure 11 – Software version controller interface. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)
  • Page 36 ON/OFF button to confirm and record the chosen value. Figure 13 – Interface of the unit of measure. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)
  • Page 37 Increase the pedal assistance speed to a value greater than 25 km/h is illegal for circulation on roads open to the public and can be dangerous for circulation on private roads. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)
  • Page 38 When you finish the desired settings, short press the ON/OFF button to confirm the setting, then hold it pressed to save the settings made and exit the current setting interface. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 39: Battery

    3. Rotate the key to lock the battery and remove it. Figure 17 – Battery position. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 40: Battery Charge Status

    2- Remove the battery in case you want to charge the battery separately. 3- Connect the supplied battery charger to the socket on the bicycle frame or on the battery (if removed) with the appropriate plug. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 41: Head Light And Rare Light

    The suspension model is adjustable based on the characteristics of the user and the terrain. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 42: Troubleshooting

    Check that the battery is charged Check that the battery has enough The assistance is not working charge. For other problems indicated by the display, read the chapter on fault codes. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)
  • Page 43 In case the assistance system does not activate even if the battery appears to be charged, contact the assistance service provided by MANDELLI S.r.l. or by an authorized service center. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 44: Terms Of Use And Environment

    Furthermore, the place of use must be illuminated, by the sun or artificial lights, to guarantee the correct vision of the route and the controls of the pedal-assisted bicycle (recommended from 300 to 500 lux). Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 45: Incorrect Use And Warnings

    • Performing prohibited operations will void the warranty. • The manufacturer declines all responsibility for any damage to things or people resulting from the execution of prohibited operations. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)
  • Page 46  Use non-original spare parts.  Insert your limbs or fingers between the moving parts of the bicycle.  Use the pedal-assisted bicycle on unpaved terrain or with similar characteristics. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 47: Uplifting And Transportation

    DANGER ALWAYS make sure that the frame and handlebar adjustment screws are well tightened before each use of the bicycle. Otherwise injuries, even serious ones, can happen! Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 48: First Ride

    The battery must not be completely discharged to preserve its life and to avoid the risk of damage. In any case, it must be recharged at least every 3 months even if it is not used. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 49: Preliminary Check

    Check the tire inflation pressure. Check the state of wear of the tread: there must not be cuts, cracks, foreign bodies, anomalous swellings, visible plies or any other damage. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 50: Brake System

    To adjust the seat position, unlock the seat hook, then raise or lower the seat and close the hook again. 6.2.5 Brake and suspension setting Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 51: Lighting

    The manufacturer is not responsible for injuries resulting from an incorrect adjustment of the pedal-assisted bicycle devices. 6.2.6 Lighting Check the front and rear light. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 52: Bike Usage

    Risk of injury DANGER  Check that all controls are perfectly working.  Always respect the highway code.  Use appropriate protective equipment (helmet, etc.) 7.1 Riding your bike Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 53: Riding Your Bike

    Be careful not to block the wheels when braking: you could lose control of the bicycle. It is very dangerous to brake when cornering: you could lose control of the bicycle. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 54: Parking

    The bicycle must be parked in the designated parking areas and, in any case, without obstructing the passageways, emergency exits, electric panels and fire stations. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 55: Maintenance

    This manual does not provide detailed information regarding disassembly and extraordinary maintenance, as these operations must always and exclusively be carried out by MANDELLI S.r.l. Assistance Service personnel or by authorized technicians. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 56: Maintenance And Daily Inspection

    Brake precision adjustment Brakes adjustment must only be carried out by authorized personnel. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 57: Maintenance And Monthly Inspection

    Correct chain lubrication DANGER Be extremely careful not to get lubricant on the brakes or on the tires of your bicycle. This can lead to serious injuries!! Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 58: Frame And Bolts Inspection

    Check that all light bulbs and display lights come on correctly. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 59: Technical Assistance And Spare Parts

     Quantity needed Original spare parts CAUTION The manufacturer exempts itself from any liability for any kind of damage, generated by the use of non-original spare parts. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 60: Warehouse Storage

     Leave the bicycle on a special support.  Protect the external electrical contacts with antioxidant products.  Grease all the surfaces not protected by paint or anti-corrosion treatments. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 61: Components And Materials Disposal

     Batteries must be taken to an authorized disposal centre. Divide the materials according to their nature, appointing specialized and authorized disposal companies, in compliance with the laws’ provisions. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

  • Page 62: Warranty

    • braking pads, subject to wear; • general wear material. MANDELLI S.r.l. does not assume responsibility for damage to things or people due to improper use of the vehicle. Brera Cicli, Via Tommaso Grossi 5, 20841 - Carate Brianza (MB) Breracicli.it (MB)

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