Related Manuals for Galil Motion Control DMC-3 01 Series
Summary of Contents for Galil Motion Control DMC-3 01 Series
- Page 1 UL INSTALLATION MANUAL DMC-3x01x Manual Rev. 1.0a Galil Motion Control, Inc. 270 Technology Way Rocklin, California 916.626.0101 support@galil.com galil.com 11/2022...
- Page 2 WARNING If the DMC-3x01x motion controller and included amplifiers or stepper drivers are not used in a manner specified by Galil Motion Control, the protection provided by the controller, amplifiers and drivers may be impaired. ▫ ii...
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Page 3: Table Of Contents
Contents Contents Chapter 1 Overview Introduction ........................1 Chapter 2 Specifications Certifications ......................... 2 Environmental Specifications ..................2 Mechanical Specifications .................... 3 Electrical Specifications ....................4 Chapter 3 Installation Pre-Installation ......................6 Mounting the Controller ....................7 Wiring Connections ...................... 9 Chapter 4 Maintenance Overview ........................ -
Page 4: Chapter 1 Overview
Chapter 1 Overview Introduction The DMC-3x01x Series is Galil’s latest generation single-axis motion controller. It uses a 32-bit RISC processor to provide higher speed than older models. The DMC-30000 is available as a compact card-level or box-level unit and connects to a stepper or servo motor amplifier of any power range. The DMC-3x01x can be purchased with internal drives which can minimize space, cost and wiring. -
Page 5: Chapter 2 Specifications
Chapter 2 Specifications Certifications Certifications, Accreditation, and Ratings Certification Rating UL 61800-5-1 EN55022 EN61000-3-2, -3-3, -4-2, -4-3, -4-4, -4-5, -4-6, -4-11 EN61010-1 EN61326 RoHS RoHS 3 Ingress Protection IP10 Rating Table 2.1: DMC-3x01x Certifications Environmental Specifications Climatic Conditions Climatic Rating Notes Temperature 0-70 °C... -
Page 6: Mechanical Specifications
Table 2.4: IO Cabling Requirements Note – Cabling available from Galil may or may not meet the above requirements. For technical support, contact Galil Motion Control to speak with an Applications Engineer. Chapter 2 Specifications▫ 3 DMC-3x01x UL Installation Manual... -
Page 7: Electrical Specifications
Electrical Specifications Inputs Rated Voltage Input Notes 2.2 kΩ resistor in series with opto-isolator Opto-isolated Digital 5-24 ≥ 1 mA = ON; ≤ 0.5 mA = OFF Inputs [8] inputs 2.2 kΩ resistor in series with opto-isolator Limit Switch Inputs 5-24 ≥... - Page 8 Outputs Rated Voltage Rated Current Input Notes (mA) 4 mA Sinking standard Opto-isolated Digital 25 mA Sinking available 5-24 Outputs 500 mA Sourcing available [4] outputs 16-bit DAC Analog Output / ±10 500 Ω output impedance Motor Command [1] output TTL level at 50% duty cycle Step/Direction [1] Step, [1] Direction...
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Page 9: Chapter 3 Installation
2. Check and confirm that there is no visible damage to the controller or internal amplifier. If damage has occurred, contact Galil Motion Control. 3. Check the labeling on the controller and verify that the controller received matches the part number of the controller purchased. -
Page 10: Mounting The Controller
Mounting the Controller The DMC-3x01x with internal Galil amplifiers should be mounted to an additional heat sink. Thermally conductive compound should be applied between the base plate and the heat sink in order to assist with heat dissipation. The grating found on the side of the metal enclosure must not be obstructed in order to allow for proper air flow and adequate heat dissipation. - Page 11 Figure 2: DMC-30012, DMC-30016, DMC-30017 Dimensional Drawings/Mounting (US Customary Units) Chapter 3 Installation ▫ 8 DMC-3x01x UL Installation Manual...
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Page 12: Wiring Connections
Wiring Connections Basic Connections The basic wiring for a DMC-3x01x controller with a internal Galil amplifier is shown in Figure 3.4, Figure 3.5 and Figure 3.3 below. The disconnect switch or circuit breaker for AC power must be installed in a location that is in close proximity to the equipment and within easy reach of the operator. - Page 13 Figure 3.4: Wiring Example for the DMC-30010 Figure 3.5: Wiring Example for the DMC-30011 Chapter 3 Installation ▫ 10 DMC-3x01x UL Installation Manual...
- Page 14 Commissioning tests are tests on a device or equipment performed to confirm the correctness of installation and operation. These tests should be developed by the Original Equipment Manufacturer (OEM) and will be unique to each OEM application. For technical support, contact Galil Motion Control to speak with an Applications Engineer. Wiring the Optoisolated Digital Inputs To take full advantage of optoisolation, an isolated power supply should be used to provide the voltage at the input common connection.
- Page 15 Figure 3.8: ELO, Abort and Reset Inputs on the DMC-30000 Wiring the Optoisolated Outputs The DMC-30000 has several different options for the uncommitted digital outputs (labeled as DO). The default outputs are 4mA sinking which are ideal for interfacing to TTL level devices. Additional options include 25mA sinking (lower power sinking, LSNK) and 500mA sourcing (high power sourcing, HSRC).
- Page 16 Figure 3.10: 25mA sinking wiring diagram for Bank 0, DO[4:1] Figure 3.11: 500mA sourcing wiring diagrams for Bank 0, DO[4:1] Chapter 3 Installation▫ 13 DMC-3x01x UL Installation Manual...
- Page 17 Cable Shielding Electrical noise can negatively impact system performance by affecting different machine components. For example, it can cause the incorrect reporting of digital input states or position data. One simple and effective way to mitigate electrical noise is to add a shield around the encoder and motor phase cables. For proper shielding, the shield's drain wire should be terminated on only one side of the cable.
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Page 18: Chapter 4 Maintenance
Overview Repair / RMA Maintenance for the DMC-3x01x controller should be completed using the RMA process with Galil Motion Control. Do not open the metal enclosure of the DMC-3x01x controller. Removing the metal enclosure will void the warranty. If the DMC-3x01x controller appears damaged, or is exhibiting unexpected behavior, contact Galil Motion Control to speak with an Applications Engineer. -
Page 19: Chapter 5 Integrated Components
Chapter 5 Integrated Components Overview When ordered, the following integrated amplifiers and stepper drives will reside inside the box of the DMC-3x01x motion controller. These amplifiers and drives provide power to the motors in the system. DMC-30012: 800W Sinusoidally Commutated Amplifier The DMC-30012 provides a sinusoidally commutated, 16 bit PWM amplifier for driving brushless and brush-type servo motors. -
Page 20: Dmc-30012
DMC-30012 Description The DMC-30012 includes a sinusoidally commutated, PWM amplifier for driving brushless servo motors or a brushed motor. Each amplifier drives motors operating at up to 10 Amps continuous, 15 Amps peak, 20–60 VDC. The gain settings of the amplifier are user-programmable at 0.4 Amp/Volt, 0.8 Amp/Volt and 1.6 Amp/Volt. The switching frequency is 33 kHz. -
Page 21: Electrical Specifications
Electrical Specifications Servo (Brushless/Brush) Supply Voltage 20-60 VDC Continuous Current 10 Amps Peak Current 15 Amps Switching Frequency 33 kHz Amplifier Gains 0.4, 0.8, 1.6 Amps/Volt Vs (V ) L( mH )= Minimum Load Inductance 264∗I ( A) Ripple Vs = Supply Voltage, I = 10% of the maximum current at chosen gain ripple Table 5.1: Amplifier Electrical Specifications... -
Page 22: Dmc-30016
DMC-30016 Description The DMC-30016 contains a drive for operating two-phase bipolar step motors. The DMC-30016 requires a single 12-30 VDC input. The unit is user-configurable for 0.5 to 1.4 Amps per phase and for full-step, half-step, 1/4 step or 1/16 step. Do not “hot swap”... -
Page 23: Electrical Specifications
Electrical Specifications Stepper Supply Voltage 12-30 VDC Max Current (per axis) 1.4 Amps/Phase (User-configurable) Max Step Frequency 3 MHz Motor Type Bipolar 2-Phase Table 5.4: Amplifier Electrical Specifications Mating Connectors Cable Connectors Terminal Pins On board Connector 2-pin Mini-Fit, Jr.™ (Male) 2-pin Mini-Fit, Jr.™... -
Page 24: Dmc-30017
DMC-30017 Description The DMC-30017 includes a sinusoidally commutated, 16-bit PWM amplifier that can also be configured as a microstepping drive. This amplifier is unique in that it can run either servo or stepper motors. The DMC-30017 can be configured for all of the motor below with just a few commands. •... -
Page 25: Electrical Specifications
Electrical Specifications Brushless/Brushed/2PB Stepper Supply Voltage 20-60 VDC Continuous Current 10 Amps Peak Current 15 Amps Maximum Current per Phase 6 Amps Step Resolution 256 microsteps/full step Switching Frequency 33 kHz Amplifier Gains 0.4, 0.8, 1.6 Amps/Volt 0.75, 1.5, 3, 6 Amps/Phase Vs (V ) L( mH )= Minimum Load Inductance... -
Page 26: Dmc-31000
DMC-31000 Description The DMC-31000 is an option that allows for the controller to accept sinusoidal encoder signals in addition to standard, differential quadrature encoder signals . The DMC-31000 option can provide interpolation for a single 1 differential sinusoidal encoder resulting in a higher position resolution. The AF command is used to select the pk-pk degree of interpolation, see AF in the Command Reference for more details. -
Page 27: Dmc-3X01X Pin-Outs
DMC-3x01x Pin-outs I/O 44 pin HD D-Sub Connector (Female) Pin # Label Description Pin # Label Description Pin # Label Description Analog Input 1 AGND Analog Ground Analog Input 2 MCMD/Analog Output 1 Analog Output 2 -12V -12V No Connect +12V +12V Ground... - Page 28 Encoder 15 pin HD D-Sub Connector (Female) Pin # Label Description I+ Index Pulse Input B+ Main Encoder Input A+ Main Encoder Input B+ Aux Encoder Input Digital Ground I- Index Pulse Input B- Main Encoder Input A- Main Encoder Input A- Aux Encoder Input HALA A Channel Hall Sensor...
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