TM SY8600 User Manual

High performance vector control inverter

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SY8600 High Performance Vector Control Inverter

User Manual

Contents

Chapter 1 Introduction to SY8600 Series Inverter ..............................................................................1

1.1 Product Model Description ..................................................................................................................1

1.2 Product Nameplate Description ..........................................................................................................1

1.3 Product Series....................................................................................................................................6

1.4 Product Specifications ........................................................................................................................8

1.5 Product Component Name ............................................................................................................... 11

1.6 Product Outline, Mounting Dimension, and Weight ........................................................................... 11

1.7 Operation Panel Outline and Mounting Dimension ............................................................................ 13

1.8 Pallet Outline and Mounting Dimension ............................................................................................ 14

1.9 Braking Resistor Lectotype ............................................................................................................... 15

Chapter 2 Inverter Installation ........................................................................................................... 16

2.1 Environment for Product Installation ................................................................................................. 16

2.2 Mounting Direction and Space .......................................................................................................... 16

2.3 Removal and Mounting of Operation Panel and Cover ...................................................................... 17

Chapter 3 Wiring of Inverter .............................................................................................................. 21

3.1 Connection of the Product and Peripheral Devices ........................................................................... 21

3.2 Description of Peripheral Devices for Main Circuit ............................................................................. 22

3.3 Lectotype of mMain Circuit Peripheral Devices ................................................................................. 22

3.4 Product Terminal Configuration ......................................................................................................... 24

3.5 Functions of Main Circuit Terminal .................................................................................................... 25

3.6 Attention for Main Circuit Wiring ........................................................................................................ 25

3.7 Terminal Wiring ................................................................................................................................ 28

3.8 Functions of Control Circuit Terminals ............................................................................................... 29

3.9 Lectotype of Control Circuit Peripheral Devices ................................................................................ 30

3.10 Description of Jumper Function ...................................................................................................... 30

.............................................................................................................................................................. 30

Chapter 4 Using Instructions of Operation Panel ............................................................................ 31

4.1 Introduction to Operation Panel ........................................................................................................ 31

4.2 Descriptions of Indicators ................................................................................................................. 31

4.3 Description of Keys on Operation Panel............................................................................................ 32

4.4 Keypad Operating Status .................................................................................................................. 33

4.5 Panel Operation Method ................................................................................................................... 34

4.6 Parameter Display ............................................................................................................................ 35

4.7 Motor auto-tuning procedure ............................................................................................................ 36

4.8 Running for the First Time ................................................................................................................ 37

Chapter 5 List of Parameters ............................................................................................................ 38

5.1 Function Parameter Table ................................................................................................................. 38

Chapter6 Detail Function Introduction ................................................................................................ 56

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Summary of Contents for TM SY8600

Page 1 SY8600 High Performance Vector Control Inverter User Manual Contents Chapter 1 Introduction to SY8600 Series Inverter ................1 1.1 Product Model Description ........................1 1.2 Product Nameplate Description ......................1 1.3 Product Series............................6 1.4 Product Specifications ........................8 1.5 Product Component Name ....................... 11 1.6 Product Outline, Mounting Dimension, and Weight ................
Page 2 SY8600 High Performance Vector Control Inverter User Manual P0 Basic function parameters ......................... 56 P1 Auxiliary function parameters 1 ......................61 P2 Auxiliary function parameters 2 ......................65 P3 Motor parameters..........................70 P4 Dedicatd function for V/F control ..................... 71 P5 Vector control funtion ........................
Page 3 SY8600 High Performance Vector Control Inverter User Manual Chapter 1 Introduction to SY8600 Series Inverter 1.1 Product 1.1 Product 1.1 Product 1.1 Product M M M M odel odel odel D D D D escription odel escription escription escription The digits and letters in the inverter model field on the nameplate indicate such information as the product series, power supply class, power class and software/hardware versions.
Page 4 SY8600 High Performance Vector Control Inverter User Manual Safety Precautions Description of safety marks: Danger: The misuse may cause fire, severe injury, even death. Note: The misuse may cause medium or minor injury and equipment damage. Danger Danger This series of inverter is used to control the variable speed operation of three-phase motor and cannot be used for single-phase motor or other applications.
Page 5 SY8600 High Performance Vector Control Inverter User Manual Wiring Danger Danger The wiring must be conducted by qualified electricians. Otherwise, there exists the risk of electric shock or inverter damage. Before wiring, confirm that the power supply is disconnected. Otherwise, there exists the risk of electric shock or fire.
Page 6 SY8600 High Performance Vector Control Inverter User Manual Operation Danger Danger Power supply can only be connected after the wiring is completed and the cover is installed. It is forbidden to remove the cover in live condition; otherwise, there exists the risk of electric shock.
Page 7 SY8600 High Performance Vector Control Inverter User Manual Note Note The circuit boards have large scale CMOS IC. Please do not touch the board to avoid the circuit board damage caused by electro static. Others Danger Danger It is forbidden to modify the inverter unauthorizedly; otherwise, personal injury may be...
Page 8 323V ~ 528V; Voltage unbalancedness 3%; allowable frequency fluctuation: ±5% ≤ voltage range Rated current 160* Braking unit External braking unit needed Protection class IP20 Cooling mode Forced air convection cooling *SY8600 −090G-4 and above products are equipped with external DC reactor as standard.
Page 9 840* 920* Braking unit External braking unit needed Protection class IP20 Cooling mode Forced air convection cooling *SY8600−110P-4 and above products are equipped with external DC reactor as standard. □□□ SY8600− G-2 Three-phase 200V Constant torque/heavy-duty application Power (kW) 0.75 Motor 0.75...
Page 10 SY8600 High Performance Vector Control Inverter User Manual 1.4 Product Specifications Product Specifications Product Specifications Product Specifications Item Specifications Rated Output Voltage Three phase 380V (Max output voltage is equal to input voltage) Max continuous current 100% rated output current...
Page 11 SY8600 High Performance Vector Control Inverter User Manual signal Analog input 1 channel, 0~10V/0~20mA DC 10 bit; 1 channel, 0~10 V DC 10 bit Analog output 1 channel, 0~10V, output programmable, various output selectable 1 channel, 0~10V/0-2 0mA, output programmable, various output selectable...
Page 12 SY8600 High Performance Vector Control Inverter User Manual 0.75 kW and below: enclosed self-cooling, Cooling Others: forced cooling.
Page 13 SY8600 High Performance Vector Control Inverter User Manual 1.5 Product Product Product C C C C omponent Product omponent omponent omponent N N N N ame Mounting hole Dust guard Mounting hole Cooling fan Heatsink Upper cover Enclosure Operation panel...
Page 14 SY8600 High Performance Vector Control Inverter User Manual Product outline, mounting dimension, and weight Inverter model Outline and mounting dimension (mm) roxi Moun Volta ting weig hole class (kg) diam eter SY8600-0R4G-2/0R7G-2 118.5 106.5 174.5 220V SY8600−1R5G-2/2R2G-2 SY8600-3R7G-2 183.8 136.8 175.3...
Page 15 SY8600 High Performance Vector Control Inverter User Manual SY8600−220G-4 SY8600−250P-4 Cabinet SY8600−185G-4 SY8600−200P-4 1372 SY8600−200G-4 SY8600−220P-4 SY8600−220G-4 SY8600−250P-4 Wall Mounted SY8600−250G-4 SY8600−280P-4 1168 1207.5 SY8600−280G-4 SY8600−315P-4 SY8600−315G-4 Cabinet SY8600−250G-4 SY8600−280P-4 SY8600−280G-4 1592 SY8600−3150P-4 SY8600−315G-4 SY8600−355P-4 SY8600−355G-4 1737 SY8600−400P-4 SY8600−400G-4 SY8600−450P-4 1.7 Operation...
Page 16 Pallet Out line and line and ounting Dimension ounting Dimension SY8600−DP03 is the mounting pallet when the operation panel is to install on the electric control cabinet. The outline and dimension are as follows: SY8600-DP03 Pallet Open pore dimension of pallet Fig.1- - - - 6 6 6 6 Pallet outline and mounting dimension...
Page 17 Note: The connection mode for multiple braking resistors is parallel connection. For example, the inverter of SY8600-055G-4/075P-4, the braking resistor lectotype: it is suggest to select two 6000W, 20Ω braking resistor parallel connection, amount to braking resistor is 12000W, 10Ω.
Page 18 Above 120mm Above 120mm Air circulation position Air circulation position Above 120mm Above 120mm Air circulation position Air circulation position Above 30mm Above 30mm Fig.2−1 Fig.2−1 Mounting direction and space forSY8600-0R4G-2~SY8600-2R2G-2 and SY8600-0R7G-4/1R5P-4 and below power class Note：：：：...
Page 19 SY8600 High Performance Vector Control Inverter User Manual When the SY8600 inverters are mounted side by side in the cabinet, please remove the upper dust guard and the lower leading board. 2.3 Removal and 2.3 Removal and M M M M ounting of 2.3 Removal and...
Page 20 SY8600 High Performance Vector Control Inverter User Manual Fig.2−5 Removal of lower cover Fig.2−6 Removal of upper cover Mounting of upper cover After the wiring of main circuit terminals and control circuit terminals, insert the upper claw grab of the upper cover into the groove of the inverter body, as shown in position 1 in Fig.2−7, and then press the lower part of the upper cover in direction 2 as shown in Fig.2−7, until the “crack”...
Page 21 Please refer to 2.3.1 Removal and mounting of operation panel. Note: Do not directly mount the cover with operation panel on the inverter, otherwise, the operation panel will have poor contact. 4 Open and Close of Doors of SY8600−090G-4 and Above Power Class Inverter 2.3. 2.3.4 O 2.3.
Page 22 SY8600 High Performance Vector Control Inverter User Manual Removal of operation panel The operation panel is connected to the control board through the standard network cable and will not interfere with the open/close of the door. To remove the operation panel, refer to section 2.3.1 Removal...
Page 23 SY8600 High Performance Vector Control Inverter User Manual Chapter 3 Wiring of Inverter 3.1 Connection of the P P P P roduct and 3.1 Connection of the roduct and P P P P eripheral eripheral D D D D evices evices 3.1 Connection of the...
Page 24 SY8600 High Performance Vector Control Inverter User Manual 3.2 Description of 3.2 Description of 3.2 Description of 3.2 Description of P P P P eripheral eripheral eripheral D D D D evices for eripheral evices for evices for M M M M ain...
Page 25 SY8600 High Performance Vector Control Inverter User Manual Grounding terminal R/L1, S/L2, T/L3, 2/B1, B2, ⊕ ⊕ ⊕ ⊕ ⊕ ⊕ ⊕ ⊕ Ө Circuit , U/T1, V/T2, W/T3 Contactor Inverter model Breaker Tightenin Wire Tightening Wire Terminal Terminal g torque...
Page 26 SY8600 High Performance Vector Control Inverter User Manual 3.4 Product 3.4 Product ① ① ① ① erminal 3.4 Product 3.4 Product erminal erminal C C C C onfiguration erminal onfiguration onfiguration onfiguration Control circuit Control circuit terminal terminal Main circuit...
Page 27 SY8600 High Performance Vector Control Inverter User Manual 3.5 Functions of M M M M ain 3.5 Functions of ain C C C C ircuit ircuit ① ① ① ① erminal erminal 3.5 Functions of 3.5 Functions of ircuit ircuit...
Page 28 SY8600 High Performance Vector Control Inverter User Manual components of the inverter will be damaged. Avoid short circuit the output cable and the inverter enclosure, otherwise there exists the danger of electric shock. It is forbidden to connect the output terminal of the inverter to the capacitor or LC/RC noise filter with phase lead, otherwise, the internal components of the inverter may be damaged.
Page 29 SY8600 High Performance Vector Control Inverter User Manual 3.6.4 Countermeasures for Conduction and Radiation Interference Inverter Inverter Input filter Input filter Filtering cable Filtering cable Fig.3−4 Noise current illustration When the input noise filter is installed, the wire connecting the filter to the inverter input power end shall be as short as possible.
Page 30 +24V DC 0 Switchable Analog input DC 0 20mA Analog input/analog output Relay 485 terminal resistor selecting switch Modbus 485+ communication 485- RS485 Operation panel interface Shielding Twisted shielding cable cable Fig.3−6 Terminal wiring diagram (take SY8600−015G-4/018P-4 as an example)
Page 31 SY8600 High Performance Vector Control Inverter User Manual 3.8 Functions o Functions of f f f C C C C ontrol Circuit ontrol Circuit ① ① ① ① erminals erminals Functions o Functions o ontrol Circuit ontrol Circuit erminals erminals...
Page 32 SY8600 High Performance Vector Control Inverter User Manual Analog grounding Internal isolated with COM A1 B1 Normally open Relay A1/B1/C1 Relay output C1 B1 Normally closed output Contact capacity: 250VAC/1A, 30VDC/1A Note: ﹡ If the user connects adjustable potentiometer between 10V and GND, the resistance of the potentiometer shall be no less than 5kΩ,...
Page 33 SY8600 High Performance Vector Control Inverter User Manual Chapter 4 Using Instructions of Operation Panel 4.1 Introduction to Operation Panel 4.1 Introduction to Operation Panel 4.1 Introduction to Operation Panel 4.1 Introduction to Operation Panel Shuttle type operation pane SY8600−DP01 Analog type operation pane SY8600−DP02...
Page 34 SY8600 High Performance Vector Control Inverter User Manual 4.3 Description of Keys on Operation Pane Description of Keys on Operation Panel l l l Description of Keys on Operation Pane Description of Keys on Operation Pane Symbol Name Function Shuttle-type...
Page 35 SY8600 High Performance Vector Control Inverter User Manual 4.4 Keypad Operating Status Keypad Operating Status Keypad Operating Status Keypad Operating Status Initialization after power on 4.4.1 4.4.1 4.4.1 4.4.1 When the power is switched on, panel will start 5 seconds’ initiation process. During this process, LED displays "8.8.8.8.”...
Page 36 SY8600 High Performance Vector Control Inverter User Manual 4.5 Panel Operation Method Panel Operation Method Panel Operation Method Panel Operation Method Panel Operation Procedure 4.5.1 4.5.1 4.5.1 4.5.1 Parameter setting method via panel: through three-level menu, users can look up and modify the function codes very easily.
Page 37 SY8600 High Performance Vector Control Inverter User Manual Fig 4-2 Procedure of parameter setup 4.6 Parameter Display Parameter Display Parameter Display Parameter Display In stopping state or running state, various state parameters can be displayed by LED. The displayed parameters can be decided by PH.00 ~ PH.01 and can be scrolled...
Page 38 SY8600 High Performance Vector Control Inverter User Manual Switch of the running parameters 4.6.2 In running state, maximum 15 running state parameters can be displayed by SY8600 SHIFT drive via key. 4. 4. 4. 4.7 7 7 7 Motor auto...
Page 39 SY8600 High Performance Vector Control Inverter User Manual 4. 4. 4. 4.8 8 8 8 Running for the First ①ime Running for the First ①ime Running for the First ①ime Running for the First ①ime Please follow the procedures to run the inverter for the first time: Note ◆If fault happens, please judge the fault...
Page 40 SY8600 High Performance Vector Control Inverter User Manual Chapter 5 List of Parameters Meanings of Each Item in Function Code Parameter Table Item M e a n i n g s Function code The number of function code, such as P0.00...
Page 41 SY8600 High Performance Vector Control Inverter User Manual 10:Panel potentiometer setting (0~5V) 0.000-9.999 P0.04 Main Frequency gain 1.000 4 4 4 4 + + + + 0 Digital frequency of P0.11 P0.05 Zero frequency 5 5 5 5 1 External analog signal: AI1...
Page 42 SY8600 High Performance Vector Control Inverter User Manual Digital frequency 0~400.0Hz P0.11 50.00 11 11 # # # # setting Rotating direction 0: FWD P0.12 12 12 + + + + (Keypad operation) 1: REV Maximum output 50.00~400.0 Hz P0.13 50.00...
Page 43 SY8600 High Performance Vector Control Inverter User Manual 1: Dec-to-stop + DC braking 2: Free run to stop Initial frequency of 0.00~20.00Hz P1.06 26 26 + + + + DC injection braking DC injection braking 0 No operation P1.07 27 27...
Page 44 SY8600 High Performance Vector Control Inverter User Manual 0 always run after power on P1.19 control stop fan after inverter stop running function P2 Group Auxiliary function parameters 2 Acc time 2 0.1~3600s P2.00 20.0 # # # # 40 40 Dec time 2 0.1~3600s...
Page 45 SY8600 High Performance Vector Control Inverter User Manual Jump frequency range 0.00~20.00 Hz P2.27 0.00 + + + + 67 67 FWD/REV dead time 0.0~3600s P2.28 + + + + 68 68 REV prohibited 0: REV enabled P2.29 69 69...
Page 46 SY8600 High Performance Vector Control Inverter User Manual no load parameter P3.11 reserved + + + + 85 85 P4Group V/F control 0: Linear V/F P4.00 86 86 1: Square V/F V/f control mode 2: 1.5 times torque + + + + 3: 1.2 times torque...
Page 47 SY8600 High Performance Vector Control Inverter User Manual frequency Slip compensation 50.0~200.0% P5.05 100.0 + + + + gain Driving torque limit 0~200.0% (motor rated current) P5.06 150.0 + + + + Braking torque limit 0~200.0% (motor rated current) P5.07 150.0...
Page 48 SY8600 High Performance Vector Control Inverter User Manual 20: Start traverse operation 21 pause traverse operation 22 DC braking command 23 Acc/Dec disabled command 24 switch between panel control mode and external terminal control mode 25 switch between panel control mode and...
Page 49 SY8600 High Performance Vector Control Inverter User Manual FDT1 lag 0.00~10.00Hz P6.13 0.00 FDT2 level 0.00~400.0 Hz P6.14 25.00 FDT2 lag 0.00~10.00Hz P6.15 0.00 Preset value arriving 0~9999 P6.16 Specified value 0~9999 P6.17 arriving Terminal logic 0~255 P6.18 + + + +...
Page 50 SY8600 High Performance Vector Control Inverter User Manual Frequency 0.00~100.0% (Maximum output frequency) P7.13 0.00 corresponding F7.12 0.0~100.0% Maximum pulse P7.14 frequency 100.0 Frequency 0.00~100.0% (Maximum output frequency) P7.15 corresponding F7.14 P8 Group Analog output terminal AO1 output selection 0: Running frequency P8.00...
Page 51 SY8600 High Performance Vector Control Inverter User Manual corresponding F8.08 P9 Group program operating parameters Programming 0: Single cycle (Stop after a single cycle) P9.00 operation function 1: Continuous cycle + + + + 2: Maintain the final value 0 Second P9.01...
Page 52 SY8600 High Performance Vector Control Inverter User Manual T8 running mode 7 REV Acc/Dec time 4 P9.24 + + + + T9 running mode P9.25 + + + + T10 running mode P9.26 + + + + T11 running mode P9.27...
Page 53 SY8600 High Performance Vector Control Inverter User Manual Differential time 0.00 no differentiation PA.10 # # # # 0.01~99.99s Sample cycle 0.01~99.99s PA.11 # # # # Error limit 0.0~15.0% PA.12 # # # # Level abnormal 0~100% PA.13 # # # #...
Page 54 SY8600 High Performance Vector Control Inverter User Manual 1 2400BPS 2 4800BPS 3 9600BPS 4 19200BPS 5 38400BPS Data format 8,N,2 for RTU MODBUS PC.01 8,E,1 for RTU MODBUS 8,O,1 for RTU MODBUS 7,N,2 for ASCII (MODBUS 7,E,1 for ASCII MODBUS...
Page 55 SY8600 High Performance Vector Control Inverter User Manual pre-alarm detection 1: Detect all the time and alarm Overload detection 20.0~180.0% Pd.05 150.0 + + + + threshold Overload pre-alarm 0.0~60.0s Pd.06 + + + + delay Auto current limiting 20.0~180.0% Pd.07...
Page 56 SY8600 High Performance Vector Control Inverter User Manual reserved Pd.20 + + + + PE Group group Reserve 1 PF group Reserve 2 PH Group Display parameters running display Frequency setting PH.00 parameters selection Running frequency Output current Output voltage...
Page 57 SY8600 High Performance Vector Control Inverter User Manual PH.03 Inverter Power * * * * heatsink temperature 1 0~100 PH.04 * * * * heatsink temperature 2 0~100 PH.05 * * * * 1st fault type PH.06 * * * * 2nd fault type PH.07...
Page 58 For parameters setup and adjustment of speed controller, please refer to explanation of P5 parameter group. If vector control mode is selected, one SY8600 can only drive one motor. At this time, motor capacity can be one level higher (full load is forbidden) or lower than that of the inverter.
Page 59 3: Panel potentiometer setting (0~5V) P0.06 assit frequency setting Setting arrange 0~4 SY8600 series inverter has ten kinds of assist frequency setting mode 0 External analog signal AI1 0~10V 1 External analog signal AI2 0~10V or 0-20mA , use S1(AI2) dial switch to determine...
Page 60 SY8600 High Performance Vector Control Inverter User Manual 50Hz P7.10 P7.10 P7.01=50% P7.02=0Hz P7.06=50% P7.07=0Hz 50Hz Fig6-1 Polarity control of external analog signa P0.07 Auxiliary frequency range selection Setting range 0~1 Selecting the range of the auxiliary frequency 0 Maximum output frequency 1 Main frequency P0.08 Auxiliary frequency range...
Page 61 SY8600 High Performance Vector Control Inverter User Manual ①he setting frequency source of the inverter can be switched between the main frequency and Main frequency + Auxiliary frequency with the external terminal defined by P6 Group parameter. 6 switch between Main frequency and Main frequency - Auxiliary frequency ①he setting frequency source of the inverter can be switched between the main...
Page 62 SY8600 High Performance Vector Control Inverter User Manual ⃞ P0.13 Maximum output Setting range: 50Hz～400.0Hz frequency P0.14 High frequency limit Setting range: lower frequency limit ~ Maximum output frequency P0.15 Low frequency limit Setting range: 0.00Hz～Upper frequency limit The maximum output frequency is the maximum frequency which the inverter is able to output, shown in Fig.
Page 63 0 General –type inverter (for constant torque load) 1 Pump –type inverter (for fan, punp) Some of the SY8600 series inverter combine the General-type and Pump-type into one device. The power of the motor of the General –type inverter is lower than Pump –type inverter.
Page 64 SY8600 High Performance Vector Control Inverter User Manual Output frequency Acc process Dec process Start Stop DC braking Frequency Start frequency P1.01 Start DC Run time P1.06 braking stop Start Frequency Hold time P1.02 Fig. 6-4 Start mode 1 (FWD, REV, Stop and RUN) diagram...
Page 65 SY8600 High Performance Vector Control Inverter User Manual Dec-to-stop mode 2 After the inverter receives stop command, it lowers its output frequency and decelerates to stop according to the preset Dec time. During Dec process, when output frequency is equal to the frequency set by P1.06, the inverter starts DC braking according to the DC braking time and voltage defined by P1.07 and P1.08.
Page 66 SY8600 High Performance Vector Control Inverter User Manual Fig. 6-5 linear Acc/Dec S curve mode In Acc/Dec process, the relationship between output frequency and Acc/Dec time is nonlinear. The output frequency increases or decreases according to the S curve shown in Fig.
Page 67 SY8600 High Performance Vector Control Inverter User Manual 2. In Acc/Dec Process, the parameters of S curve are set in symmetry. P1.12 Restart after power failure Setting range: 0, 1 0: Disabled; 1: Enabled; Function of restarting after power failure is enabled when the power supply recovers.
Page 68 SY8600 High Performance Vector Control Inverter User Manual P2.04 ACC time4 Setting arrange 0.1～3600s P2.05 ACC time4 Setting arrange 0.1～3600s Four Acc/Dec times are defined as following: Phases of Acc/Dec time Terminal state As shown in the table above, in normal operation condition, Acc/Dec time 1 is the default setting (both terminals X4, X5 are OFF, and Acc/Dec time 1 and 2 are defined by terminal X4 and X5 respectively).
Page 69 SY8600 High Performance Vector Control Inverter User Manual Multi-frequency/speed is set in P2.09～P2.23, which can be used in multi-speed running and programming state. There are 15 multi-frequency operation modes, which can be selected through control terminals. Assumption: “1 (ON)” means that control terminal is connected;...
Page 70 SY8600 High Performance Vector Control Inverter User Manual Fig. 6-8 Jump frequency and its range p2.28 FWD/REV dead time Setting range: 0.1～3600s FWD/REV dead time: the waiting and holding time before the motor changes its rotating direction after the inverter's output frequency is decreased to zero. It is the time taken by the motor to change its rotating direction when the inverter receives REV command during its running process.
Page 71 This function is mainly used to improve system performance, and reduce noise and vibration. Since SY8600 series adopts IGBT as power devices, carrier frequency can be higher. Increasing carrier frequency can bring following benefits: better current waveform, lower noise, which is especially suitable for applications that need low noise.
Page 72 SY8600 High Performance Vector Control Inverter User Manual AI1 Input voltage VS-b VS-a Output Vmin frequency Fmin Fmax Operating frequency Setting frequency fa: Zero frequency threshold fb: fa + Zero frequency hysteresis Fig. 6-10 Zero Frequency Hysteresis P2.33 Droop control Setting range 0.00～10.00Hz...
Page 73 SY8600 High Performance Vector Control Inverter User Manual 1 static auto tuning If the load can not be unconnected from motor, user can adopt static auto tuning. First set F3.05 to 1, after confirmation, then press the RUN key on the Keypad, inverter will perform static auto-tuning functions.
Page 74 P4.01 Base voltage Setting range: 0~440V P4.02 Base frequency Setting range: 10.00~ 400.0Hz Basic V/F characteristic of SY8600 series is shown in Fig. 6-12. Base Frequency F is the BASE output frequency corresponding to the rated output voltage U . Its range is 10 to 400Hz.
Page 75 SY8600 High Performance Vector Control Inverter User Manual output voltage P4.04 P4.03 Output P4.07 frequency P4.05 P4.06 BASE Fig. 6-13 Torque boost Note: Generally, factory setting (2%) can satisfy most applications. If over-current fault occurs during startup, please increase this parameter from zero gradually until it meets requirement. Pay attention that large torque boost could damage equipment.
Page 76 SY8600 High Performance Vector Control Inverter User Manual Fig. 6-14 Simplified block diagram of ASR If the integral time is set to 0 (P5.01=0, P5.03=0), which means integral function is disabled, and the speed loop is simply a proportion regulator.
Page 77 SY8600 High Performance Vector Control Inverter User Manual Note: a. With improper PI parameters, after accelerating to high speed, over-voltage during Dec process may occur (Without external braking resistor or unit), which is caused by regenerative braking after speed overshoot. To avoid this fault, user can tune PI parameters.
Page 78 SY8600 High Performance Vector Control Inverter User Manual P5.06 Torque control Setting range:0, 1 This function is reserved. P5.07 Driving torque Setting range:0.0～200.0% (motor’s rated current) lilmit P5.08 Braking torque Setting range:0.0～200.0%(motor’s rated current) limit Torque limiting is used to limit output torque current of speed regulator'.
Page 79 SY8600 High Performance Vector Control Inverter User Manual P6 P6 P6 P6 I/O I/O I/O output terminal I/O output terminal I/O output terminal I/O output terminal FWD/REV running Setting range: 0~3 P6.00 Two-line operation mode 1 Running command Stop X1(FWD) X2(RE③)
Page 80 SY8600 High Performance Vector Control Inverter User Manual S ①O P i=3 4 5 6, Fig. 6-19 Three-wire operation mode 1 Three-wire operation mode X1(FWD) S①OP RE③ X2(RE③) i=3 4 5 6 Fig. 6-20 Three-wire operation mode 2 In Fig.6-19 and 8-20, X1 is defined as running FWD, X2 is defined as running REV, and K is used for selecting running direction;...
Page 81 SY8600 High Performance Vector Control Inverter User Manual P6.04 Selecting the function of control terminal X3 Setting range:0～30 P6.05 Selecting the function of control terminal X4 Setting range:0～30 P6.06 Selecting the function of control terminal X5 Setting range:0～30 P6.07 Selecting the function of control terminal X6 Setting range:0～30 P6.08 Selecting the function of control terminal X7 Setting range:0～30...
Page 82 SY8600 High Performance Vector Control Inverter User Manual Acc/Dec time 1 Counter reset signal Terminals for selecting Acc/Dec time 2 Normally open terminal for PID dormancy waking up inputting external fault Normally close terminal for switch between PID positive inputting external fault...
Page 83 SY8600 High Performance Vector Control Inverter User Manual By combination of the ON/OFF state of Acc/Dec time terminals, user can select Acc/ Dec time 1~4, refer to parameter P0.16,P0.17 and P2.00~P2.05 for more details. If this function is not defined, Acc/Dec time 1 will be the default setting except in simple PLC operation mode.
Page 84 SY8600 High Performance Vector Control Inverter User Manual If this terminal is OFF, reference signal is decided by settings of panel potentiometer (P0.09=4 5 OR 6 ) If this terminal is ON, reference signal is decided by settings of VS2.
Page 85 SY8600 High Performance Vector Control Inverter User Manual The control logic is shown in the Table below. F0.01 Terminal state Source of control command External terminals Keypad Keypad External terminals This function is enabled during running state. User should pay attention to the drive’s running status after switching.
Page 86 SY8600 High Performance Vector Control Inverter User Manual 26: Counter trig signal It is the input terminal of the drive’s internal counter. If the input signal of the terminal changes from ON to OFF, the counting value is increased by 1.
Page 87 SY8600 High Performance Vector Control Inverter User Manual arriving Frequency arriving signal Low voltage lockup signal Frequency detection threshold Overload pre-alarm Frequency detection threshold Drive failure signal High limit frequency arriving Zero speed running Low limit frequency arriving 程序运行阶段完成 Overload signal...
Page 88 SY8600 High Performance Vector Control Inverter User Manual output frequency(Hz FDT level - FDT lag Time Frequency detecting signal Time Fig. 6-21 Frequency detection threshold 1 and 2 7:High limit frequency arriving When the drive’s output frequency reaches high limit frequency, the terminal outputs indication signal.
Page 89 SY8600 High Performance Vector Control Inverter User Manual 13: Preset counting value arriving Set up counting value of the drive’s internal counter. The drive inputs counting pulses via external terminals Xi (I=1~7), and the drive’s internal counter counts this signal. When the preset value arrives, Yi outputs an indication signal.
Page 90 SY8600 High Performance Vector Control Inverter User Manual According to PD.04~PD.06 overload pre-alarm setup, when the output current is higher than the setting value, the terminal outputs indication signal. 16 17: Drive failure signal When fault occurs, the terminal outputs indication signal 17 18: Zero speed running When the drive’s running frequency is zero, the terminal outputs indication...
Page 91 SY8600 High Performance Vector Control Inverter User Manual Fig.6-24 FAR and FAR detection width P6.12 FDT1 level Setting range: 0.0～400.0Hz P6.13 FDT1 lag Setting range: 0.0～10.00Hz P6.14 FDT2 level Setting range: 0.0～400.0Hz P6.15 FDT2 lag Setting range: 0.0～10.00Hz If output frequency exceeds certain value, the terminal outputs indication signal, and this signal is called FDT level.
Page 92 SY8600 High Performance Vector Control Inverter User Manual This parameter defines positive or negative logic of terminals. Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Note: If bit 0 is set to 0, it means positive logic, and 1 for negative logic. Factory setting of all terminals are positive logic;...
Page 93 SY8600 High Performance Vector Control Inverter User Manual P7.07 Frequency corresponding to P7.06 0.00 ~ Maximum frequency P7.08 Maximum AI2 0.0-100.0% P7.09 Frequency corresponding to P7.09 0.00 ~ Maximum frequency Reference signal from external input (AI1, AI2) is filtered and amplified, and then its relationship with frequency setting is shown as curve 1 in Fig.
Page 94 SY8600 High Performance Vector Control Inverter User Manual output frequency Maximum value corresponding to the frequency (F7.04) Input signal Minimum value Maximum value (F7.01) (F7.03) Minimum value corresponding to the frequency(F7.02) Fig. 6-25 curve 1: relationship between reference and frequency setting...
Page 95 SY8600 High Performance Vector Control Inverter User Manual P8.00/P8.01 Drive state Description Running 0~ highest running frequency/speed frequency/speed Frequency 0~ highest running frequency/speed setting/speed Output current 0~ 2×rated current Output voltage 0~+200% rated voltage Output torque -200%～+200% rated torque current PI reference 0～10V...
Page 96 SY8600 High Performance Vector Control Inverter User Manual For example, connect AO1 with a voltage meter (range: 0~5V) to indicate operating frequency, and the range of operating frequency is 0~50Hz (Maximum frequency=50Hz), then F8.00=0(=frequency), F8.02=0(=0V), F8.03=0(0Hz), F8.04=50%(=5V), F8.05=100%(=50Hz). output(F8.00) Corresponding to the minimum value (F8.03)
Page 97 SY8600 High Performance Vector Control Inverter User Manual One cycle of programming operation is shown in Fig. 6-29, f1～f7 and T1～ T7 will be defined in the following function codes. Fig. 6-29 Programming operation P9.00 Programming operation function Setting range:0, 1,2...
Page 98 SY8600 High Performance Vector Control Inverter User Manual P9.10 Stage timingT9 Setting range 0.0～3600.0 P9.11 Stage timingT10 Setting range 0.0～3600.0 P9.12 Stage timingT11 Setting range 0.0～3600.0 P9.13 Stage timingT12 Setting range 0.0～3600.0 P9.14 Stage timingT13 Setting range 0.0～3600.0 P9.15 Stage timingT14 Setting range 0.0～3600.0...
Page 99 SY8600 High Performance Vector Control Inverter User Manual P9.32 Record function Setting range:0～2 Record function disabled In programming operation state, if user press stop key, counter value of present program will not be recorded. Input running command again, program will run from the first stage.
Page 100 SY8600 High Performance Vector Control Inverter User Manual control characteristic Setting range 0⃝1 PA.00 PID 0: Positive characteristic The Motor speed is required to increases with the reference speed. 1: Negative characteristic The motor speed is required to decrease when the reference value increases.
Page 101 SY8600 High Performance Vector Control Inverter User Manual be displayed accurately. Proportional gain Setting range:0.0～10.00 PA.08 Integration time Ti Setting range:0.00(no integration)～99.99s PA.09 Integration time Ti Setting range:0.00(no differentiation)～99.99s PA.10 Sample cycle T Setting range:0.00(do not specify T)～99.99s PA.11 Setup parameters of PID regulator...
Page 102 SY8600 High Performance Vector Control Inverter User Manual Delay time of sleeping Setting range 0.0～3600S PA.17 Sleeping frequency Setting range 0.0～400.0Hz PA.18 Delay time of waking Setting range 0.0～60S PA.19 Waking value Setting range 0.0～100%实际值 PA.20 For PID control, parameters PA.17~ PA.20 define delay time of sleeping, sleeping frequency, delay time of waking and waking value.
Page 103 SY8600 High Performance Vector Control Inverter User Manual Preset traverse frequency Setting range 0.00~400.0Hz Pb.01 Hold time of preset traverse frequency Setting range 0.0~3600s Pb.02 Pb.01 defines drive’s operating frequency before entering traverse operation. In auto mode, Pb.02 defines the hold time of preset traverse frequency before traverse operation.
Page 104 SY8600 High Performance Vector Control Inverter User Manual Fig. 6-31 Traverse operation PC Communication and Bus control function PC Communication and Bu s control function PC Communication and Bu PC Communication and Bu s control function s control function Baud rate selection Setting range 0～5...
Page 105 SY8600 High Performance Vector Control Inverter User Manual 0 The parameter is stored into EEROM in communication. l The parameter is not stored into EEROM in communication. Pd Faults and protection parameters Pd Faults and protection parameters Pd Faults and protection parameters...
Page 106 SY8600 High Performance Vector Control Inverter User Manual PD.03. If the bus voltage exceeds the stall overvoltage point, the inverter will stop reducing its output frequency. When the detected bus voltage is lower than the point, the Dec running will be restored, as shown in Fig.6-32.
Page 107 SY8600 High Performance Vector Control Inverter User Manual rated output current Frequency decrease rate during Setting range 0.00-99.99Hz/S Pd.08 Action mode of auto current limiting Setting range 0⃝1⃝2 Pd.09 Auto current limiting function is used to limit the load current under the preset current (PD.07) in real time to avoid trip due to over-current.
Page 108 Setting range 0～14 PH.00 selection SY8600 drive has 15 state parameters in running state. User can scroll through them by pressing ►► key during running process. Function code PH.00 defines the default display parameter after starting, which includes: Frequency setting...
Page 109 Display parameters at stop Setting range 0～8 PH.01 SY8600 drive has 9 state parameters in stopping state. User can scroll through them by pressing ►► key during stop state. Function code PH.01 defines the default display parameter upon power on,...
Page 110 SY8600 High Performance Vector Control Inverter User Manual 7: PI reference 8:PI feedback Line speed factor Setting range 0.1～100 PH.02 When line speed is displayed, line speed = Output frequency × Line speed factor PH.03 Reserved IPM heatsink temperature Setting range 0～100℃...
Page 111 SY8600 serial inverter is equipped with complete protection functions to provide efficient protection while utilizing its performance sufficiently. Some failure instructions may be displayed during operation. Compare the instructions with the following table and analyze, decide the causes and solve failures.
Page 112 SY8600 High Performance Vector Control Inverter User Manual Failur Failure Failure description Potential causes Solutions e No code Acceleration time is too short Lengthen acceleration time Adjust V/F curve setting and Set V/F curve ratio too large torque boost Replace with inverter with proper...
Page 113 SY8600 High Performance Vector Control Inverter User Manual Failur Failure Failure description Potential causes Solutions e No code protection when Choose appropriate energy Rotating inertial of load is too large deceleration braking components operation Deceleration time is too short Lengthen deceleration time...
Page 114 SY8600 High Performance Vector Control Inverter User Manual Failur Failure Failure description Potential causes Solutions e No code Common motor maintains running Replace the common motor with under heavy load for a long period of variable frequency motor time improve the running frequency...
Page 115 SY8600 High Performance Vector Control Inverter User Manual Failur Failure Failure description Potential causes Solutions e No code feedback failure parameter group; . Check feedback signal. Analog close loop Feedback signal lost feedback failure Improper setting motor Re-set motor’s rated parameters;...
Page 116 SY8600 High Performance Vector Control Inverter User Manual 7. 7. 7. 7.3 3 3 3 ①roubleshooting Procedures ①roubleshooting Procedures ①roubleshooting Procedures ①roubleshooting Procedures START Please shut down the power supply immediately to avoid further expansion of the fault Serious fault occurs, such as abnormal sound...
Page 117 SY8600 High Performance Vector Control Inverter User Manual Chapter 8 Routine Repair and Maintenance The application environment (such as temperature, humidity, dust and powder, wool, smoke and oscillation), burning and wearing of internal devices and other factors may increase the possibilities of inverter failure.
Page 118 SY8600 High Performance Vector Control Inverter User Manual Item Inspection Contents Inspection Means Criteria Sound Listen There is no abnormal sound. Vibration Special test instrument There is no abnormal oscillation. 8.2 Periodic Maintenance 8.2 Periodic Maintenance 8.2 Periodic Maintenance 8.2 Periodic Maintenance It needs to perform periodic inspection on the inverter once every three to six months according to the application environment and work conditions.
Page 119 SY8600-4110G/4150P SY8600-4185G/4220P, it must disconnect the terminal J1 on the drive board and the PE. For the inverter with power level of SY8600-4185G/4220P or above, it must disconnect three pieces of cables entry to the surge absorption circuit. Pack the disconnected cable heads with insulating tapes properly;...
Page 120 SY8600 High Performance Vector Control Inverter User Manual The normal indication value of the megameter is 200MΩ or above. Appendix A Communication Protocol 1.Application range Universal Variable Speed Drive connects with PLC or host computer via RS485 bus, which adopts single master and multi-slave network structure.
Page 121 SY8600 High Performance Vector Control Inverter User Manual a. Operation control: Run, Stop, Jog start, Jog stop, free run to stop, Dec to Stop, fault reset, etc. b. Operation monitor: Running frequency, frequency setting, output voltage, output current, close loop feedback, close loop reference, etc.
Page 122 SY8600 High Performance Vector Control Inverter User Manual bit1 =1 forward =0 reverse bit2 =1 forward jog start =0 forward jog stop bit3 =1 reverse jog start =0 reverse jog stop bit4 0-》1 Fault reset command bit5 reserved bit6 =1 free stop command...
Page 123 SY8600 High Performance Vector Control Inverter User Manual =0 reserse run bit1 =1 inverter fault =0 inverter no fault bit2 =1 inverter running =0 inverter stop bit3 =1 data valid =0 data invalid bit4 =1 RS485 frequency setting =0 loacl frequency setting is the error code BY①E8...
Page 124 SY8600 High Performance Vector Control Inverter User Manual 3. After the host issue a message, if the inverter does not response in seven bytes interval, the over time fault of communication takes place. 4. MODBUS Protocol 4.1 Character format 1. ASCII Communication adopts hexadecimal system, and the valid ASCII characters are: ‚0‛…‚9‛...
Page 125 SY8600 High Performance Vector Control Inverter User Manual 4.2 Function code Function code Description Read data Modify data Loop detection 2 Function code description 1 Read data Frame head and frame tail are used to ensure input time (without any information) larger than 10ms.
Page 126 SY8600 High Performance Vector Control Inverter User Manual Message format of slave response: Slave Function Start address of Modified Redundancy address code data value check 1 byte (3) Loop detection The command is used to test whether communication between main control equipment (usually PC or PLC) and the drive is normal.
Page 127 SY8600 High Performance Vector Control Inverter User Manual Message format of master request: Fram Slave Functio Data Modified Frame address n code address value tail head ‘0 ‘6 ‘:’ 4 3 2 1 4 3 2 1 ’ ’ Message format of slave response:...
Page 128 SY8600 High Performance Vector Control Inverter User Manual (word) ‘0’ ‘5’ ‘0’ ‘5’ ‘1’ ‘9’ ‘F’ ‘8’ ‘9’ ‘C’ RTU mode: Format of query message: Format of response message: Slave address Slave address Function code Function code Data address Data address...
Page 129 SY8600 High Performance Vector Control Inverter User Manual ‘1’ ‘1’ ‘0’ ‘0’ ‘0’ ‘0’ Modified ‘1’ Modified value ‘1’ value ‘7’ ‘7’ ‘7’ ‘7’ ‘0’ ‘0’ ‘7’ ‘7’ ‘1’ ‘1’ RTU mode: Format of query message: Format of response message:...
Page 130 SY8600 High Performance Vector Control Inverter User Manual ‘1’ ‘1’ Function code ‘0’ Function code ‘0’ ‘8’ ‘8’ Sub-function ‘0’ Sub-function ‘0’ code code ‘0’ ‘0’ ‘0’ ‘0’ ‘0’ ‘0’ Data content ‘1’ Data content ‘1’ ‘2’ ‘2’ ‘A’ ‘A’...
Page 131 SY8600 High Performance Vector Control Inverter User Manual =0, REV Bit1 =1, Drive failure =0, No drive failure Bit2 =1, Running state =0, Stopping state Bit3 =1, Modifying parameter valid =0, Modifying parameter invalid Bit4 =1, Frequency setting via RS485...
Page 132 SY8600 High Performance Vector Control Inverter User Manual =0, Output disabled Bit9—bit15 Reserved 3. Parameter address Addres Name Addres Name Addres Name 1000H Status word 1001H Errorcode 1002 H Control word Frequency Running Output 1003H 1004H 1005H setting frequency current...
Page 133 SY8600 High Performance Vector Control Inverter User Manual Fault code: 01 Function code error: Function code is invalid. In the protocol, valid function codes are: 03H, 06H or 08H. 02 Invalid data address: Data address is invalid 03 Invalid data setting Data value is invalid.
Page 134 SY8600 High Performance Vector Control Inverter User Manual LRC check is executed from slave address to data end character, and the operation rule is shown as following: Step 1: Load a 16-bit register with FFFFH. Call this the CRC register;...
Page 135 SY8600 High Performance Vector Control Inverter User Manual Appendix B Control Mode Setting Process A inverter connected to a computer Appendix Fig.1 A inverter connected to a computer Several inverters connected to a computer Appendix Fig.2 Several inverters connected to a computer...

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