Summary of Contents for Apex Tool Group Cleco CellTek CTBA
- Page 1 Programming Manual P2544PM-EN REV J | 2024-02 S169263 CTBA & CTBP For additional product information visit our website at www.clecotools.com...
- Page 2 Copyright © 2024 Apex Brands, Inc. All rights reserved. Disclaimer Apex Tool Group reserves the right to modify, supplement, or improve this document or the product with- out prior notice. Trademark Cleco is a registered trademark of Apex Brands, Inc.
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Page 3: Table Of Contents
Selecting the FastApps ....................31 5.5.2 Selecting the Application/Linking group ................ 31 5.5.3 Status Indication ......................31 5.5.4 Counterclockwise rotation ..................... 32 Main menu ........................33 FastApps menu ......................34 5.7.1 Configuring FastApps ....................35 Apex Tool Group P2544PM | REV J | 2024-02... - Page 4 Tightening sequence ................. 64 Troubleshooting ................. 66 Messages on the Display ....................66 Error Messages ......................68 Tool problems ....................... 69 WLAN data communication problems ................71 Bluetooth data communication problems ..............72 P2544PM | REV J | 2024-02 Apex Tool Group...
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Page 5: About This Document
Indicates Filenames and paths, e.g., setup.exe. • Indicates lists, level 1. Indicates lists, level 2. Indicates options. ➢ Indicates results. 1. (...) Indicates action steps. 2. (...) ► Indicates single action steps. Apex Tool Group P2544PM | REV J | 2024-02... - Page 6 ► Measures to avoid danger. Abbreviations Abbreviations Description Result is OK. The result is within the target value tolerances. Torque Result is not in order. The result is outside the target value tolerances. Application Angle P2544PM | REV J | 2024-02 Apex Tool Group...
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Page 7: Product Description
Use the navigation buttons to navigate to menu items and settings. Some buttons also have additional functions. Button Function • Press to move the selection box to the right. • Press to increase a value. Apex Tool Group P2544PM | REV J | 2024-02... -
Page 8: Usb Connection
USB connection Connection for a Micro B USB cable to connect the tool to an external device interface. This is used for programming WLAN settings. To connect the Micro B USB cable: P2544PM | REV J | 2024-02 Apex Tool Group... -
Page 9: Insert The Cid
Note Damage to the CID If the CID is inserted incorrectly or not completely, it may be damaged. ► Insert the CID correctly. Make sure that the CID engages when inserted. Apex Tool Group P2544PM | REV J | 2024-02... -
Page 10: System Layout
The tools can communicate according to the following standard: Tool Standard CTBA & CTBP WLAN Dual band: 2,4 GHz/5 GHz Standard IEEE 802.11 a/b/g/n Fig. 2-3: System layout with mPro200GC-AP Fig. 2-4: System layout with mPro400GCD P2544PM | REV J | 2024-02 Apex Tool Group... - Page 11 2 (2×2 MIMO) Bluetooth Data Rates Sup- 1, 2, 3 Mbps ported Bluetooth Modulation GFSK@ 1 Mbps Pi/4-DQPSK@ 2 Mbps 8-DPSK@ 3 Mbps Applies only to CellTek tools with hardware version 2 Apex Tool Group P2544PM | REV J | 2024-02...
- Page 12 – 5.300 – 5.320 – 5 GHz 5.500 IEEE802.11a – 5.520 U‑NII‑2 ext – 5.540 – 5.560 – 5.580 – 5.600 – 5.620 – 5.640 – 5.660 – 5.680 – 5.700 P2544PM | REV J | 2024-02 Apex Tool Group...
- Page 13 Up to 200 tools are then possible within the radio range with a limited volume of data. • The range of the radio cells is limited by the minimal transmission power. Apex Tool Group P2544PM | REV J | 2024-02...
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Page 14: Bluetooth Communication
Product Description Fig. 2-6: Idealized radio cells = Range of use of the tools, channel 60 2.5.2 Bluetooth communication Tool Standard CTBA & CTBP Bluetooth 4.2 P2544PM | REV J | 2024-02 Apex Tool Group... -
Page 15: Before Initial Operation
Download the tool driver cellcore-celltek-usb-driver.zip from the following website and un- pack it: https://software.apextoolgroup.com/current-software-packages/celltek/ Connect the tool to the PC via a Micro-B USB cable. ➢ The tool switches on automatically. Open the device manager on the laptop/PC. Apex Tool Group P2544PM | REV J | 2024-02... -
Page 16: Initial Operation
Carry out the desired settings for the configuration of the access point. Press <Apply> to save the changes. This tab is only displayed for the series mPro200GC(-AP) controller. Fig. 4-1: WLAN AP Configuration tab P2544PM | REV J | 2024-02 Apex Tool Group... -
Page 17: Mpro400Gcd
Carry out the desired settings for the configuration of the access point. Press <Apply> to save the changes. 4.1.2 mPro400GCD To configure an access point to work with a mPro400GCD, see document P2260JH. Apex Tool Group P2544PM | REV J | 2024-02... -
Page 18: Configuring Rf Settings
Determine the serial interface (COM port) for the driver in the device manager for the PC. Fig. 4-4: Device manager Starting the Cordless RF Configuration under Apex Tool Group. Fig. 4-5: Starting the Cordless RF Configuration program For an IRDA Connection, select the serial interface (COM port) for the driver. - Page 19 Auto The corresponding channel is automatically searched for. • The channels are unlocked and can be selected manually. <Scan channels> Scan radio channel. The button is not active if a channel is selected at Wireless channel. Apex Tool Group P2544PM | REV J | 2024-02...
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Page 20: Configuring Bluetooth Settings
When the Bluetooth connection is established, the field is highlighted in green. Set the node number: Select > 10. Installing the tool on the controller. This tab is only displayed for the series mPro200GC(-AP) controller. Fig. 4-7: Bluetooth AP Configuration tab P2544PM | REV J | 2024-02 Apex Tool Group... -
Page 21: Installing The Tool
For additional programming for tightening (e.g., PG), see document P2280PM. Activate License The License manager provides an overview of all licenses installed on the tool. Different usage rights can be activated with the licenses. Apex Tool Group P2544PM | REV J | 2024-02... - Page 22 Enter the Activation Key from the drop-down menu. Select Firmware 1.0 auswählen. Enter Computer ID at Hardware ID eingeben. Activate the Generate a license file check box and press Activate. ➢ A *.xml file is generated and downloaded. P2544PM | REV J | 2024-02 Apex Tool Group...
- Page 23 Valid Until The following specifications are possible: • YYYY-MM-DD: Expiration date of the license • - : License has no expiration date, it is valid indefinitely • Expired: License has expired Apex Tool Group P2544PM | REV J | 2024-02...
- Page 24 License does not match the ► Create new license file. ware identification! Hardware ID. ► Reinstall license file. License xml signature invalid! License is damaged or defec- ► Download license file again. tive. P2544PM | REV J | 2024-02 Apex Tool Group...
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Page 25: Menus And Functions
➢ The next digit can be changed. Repeat the procedure with each digit of the value. After the last digit confirm the input with the button to save the input. Apex Tool Group P2544PM | REV J | 2024-02... -
Page 26: Change Between Fastapps And Mpro Mode
Establish a remote connection to the tool. To do this, enter the IP address of the tool in the PC soft- ware mProRemote Professional. Once the connection is established, the following screen is displayed: Fig. 5-1: Remote connection to tool P2544PM | REV J | 2024-02 Apex Tool Group... -
Page 27: Cid (Celltek Id Card)
Arrow left and right indicates that there are other menu items available that are not yet dis- played on the LCD. To reach them, press Submenus Press button to display the parameters General presentation of the buttons Button Description Button is in color: Function selectable. Apex Tool Group P2544PM | REV J | 2024-02... - Page 28 Menus and Functions Button Description Button highlighted in gray: Function disabled. P2544PM | REV J | 2024-02 Apex Tool Group...
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Page 29: Menu Structure Overview
Menus and Functions Menu structure overview Apex Tool Group P2544PM | REV J | 2024-02... -
Page 30: Run Screen
Display of the angle for the current tightening. If an arrow pointing up appears next to the symbol, the result is too high. If an arrow pointing down appears next to the symbol, the result is too low. P2544PM | REV J | 2024-02 Apex Tool Group... -
Page 31: Selecting The Fastapps
Active – Back-off ▬ only in mode when the Blink Lights When Tool in Reverse check box is activated at the controller under Navigator > Advanced > Tool Group > I/O. Apex Tool Group P2544PM | REV J | 2024-02... -
Page 32: Counterclockwise Rotation
To activate the counterclockwise rotation press one of the reverse switches on the tool. Press the start button to loosen a rundown with counterclockwise rotation. To return to the run screen, press one of the reverse switches again. P2544PM | REV J | 2024-02 Apex Tool Group... -
Page 33: Main Menu
If no action is performed for five minutes, the tool changes to the run screen. Fig. 5-5: Main menu Button Description FastApps menu FastApps menu is deactivated The parameters are set via the controller. Settings Diagnostics WLAN communication Bluetooth communication Utility Apex Tool Group P2544PM | REV J | 2024-02... -
Page 34: Fastapps Menu
The number to the right of the symbol indicates the shut-off angle. Batch display Display of the selected direction of rotation. Depending on the selected direction of rotation, one of the two symbols is displayed. Start speed display. P2544PM | REV J | 2024-02 Apex Tool Group... -
Page 35: Configuring Fastapps
Display of the tightening strategy. Depending on the selected shut-off, one of the sym- bols will be displayed. One torque and one angle shut-off is possible. • Display of the torque shutoff • Display of the angle shutoff. Apex Tool Group P2544PM | REV J | 2024-02... - Page 36 So if within that first 180° the torque exceeds the shutoff-torque (torque shutoff) or maximum torque (angle shutoff), the rundown is aborted and the "BLOC" error is show. P2544PM | REV J | 2024-02 Apex Tool Group...
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Page 37: Selecting The Direction Of Rotation
Fig. 5-9: Submenu – Selecting the tightening strategy Button Description Torque shutoff Sequence 31: Shut-off torque controlled tightening sequence with torque and rotation angle check, see chapter 6 Tightening sequence, page 64. Apex Tool Group P2544PM | REV J | 2024-02... -
Page 38: Advanced Settings
The Minimum Torque can not be greater than the Shut-off Torque and must be at least as great as the Threshold Torque. ► Entering the Threshold Torque. ► Enter the Maximum Angle. ► Enter the Minimum Angle. ► Enter the Final Speed. P2544PM | REV J | 2024-02 Apex Tool Group... -
Page 39: Resetting Fastapp
The FastApp is no longer parameterized and no parameter settings are displayed in the Configuring FastApps menu Settings Fig. 5-12: Menu – Settings Button Description Display and set time and date. Adjust screen brightness. Apex Tool Group P2544PM | REV J | 2024-02... -
Page 40: Setting The Date And Time
The menus are locked if the Configure PIN checkbox is activated with the S168688, Cordless RF Settings software, see document P2372JH. 5.8.1 Setting the date and time > Fig. 5-13: Submenu – Setting the date and time P2544PM | REV J | 2024-02 Apex Tool Group... -
Page 41: Adjusting The Screen Brightness
Brightness Level 2: The LCD has medium illumination. This is the default setting that is used when none of the buttons are selected (outlined in green). Brightness Level 3: The LCD is brightly lit. Apex Tool Group P2544PM | REV J | 2024-02... -
Page 42: Adjusting The Tool Light
This menu is only available in the FastApps mode. In the mPro mode, the values can only be changed via the controller. > Fig. 5-16: Submenu – Setting the shut-off properties P2544PM | REV J | 2024-02 Apex Tool Group... -
Page 43: Selecting The Torque Units
> Fig. 5-17: Submenu – Selecting units ► Press the button to switch between the following options. The visible option is active. Button Description Units Newton-meters Units inch-pounds Units foot-pounds Apex Tool Group P2544PM | REV J | 2024-02... -
Page 44: Setting The Pin
If asked for PIN 2, both PIN 2 (2222) and PIN 3 (3333) can be entered to access a menu. However, PIN 1 (1111) is invalid. Entering a PIN Fig. 5-19: Submenu – Entering a PIN P2544PM | REV J | 2024-02 Apex Tool Group... -
Page 45: Locking A Menu
, enter 0000 to deactivate a PIN. 5.8.7 Locking a menu This function is only possible if a pin has been defined. It is used to block access from the run screen to the main menu. Apex Tool Group P2544PM | REV J | 2024-02... -
Page 46: Allowing A Linking Group/Fastapp Selection
► Make sure that the rotation of the tool does not pose any danger. ► Do not perform diagnostic tests on the workpiece. Perform the test with a freely rotating tool. P2544PM | REV J | 2024-02 Apex Tool Group... - Page 47 Angle test Torque test Calibration value Voltage Counters status Maintenance counter Tool constant If an accessory is used, one of the buttons is displayed depending on the type: • 2D Reader Apex Tool Group P2544PM | REV J | 2024-02...
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Page 48: Speed Test
Make sure that the output shaft has rotated by the indicated number of revolutions (e.g., by marking its po- sition). If the rotation made by the output shaft does not match the displayed value, either an incorrect an- gle factor has been set or the angle sensor is defective. P2544PM | REV J | 2024-02 Apex Tool Group... -
Page 49: Torque Test
At the beginning of the test, the torque is 0 Nm. Throughout the entire test, the torque is measured and dis- played. > Fig. 5-26: Submenu – Torque test ► To start the tests, keep the start trigger pressed. Symbol Description Display of the current torque. Display of the maximum torque. Apex Tool Group P2544PM | REV J | 2024-02... -
Page 50: Calibration Value
5.8.4 Setting the shut-off properties, page 42. Display of the logic voltage of 5 V. A voltage for components that are not needed for the core functions of the tool. The tol- erance limits are ± 5%. P2544PM | REV J | 2024-02 Apex Tool Group... -
Page 51: Counters Status
Tool maintenance information helps to keep the tool in regular circulation for maintenance and service. With this maintenance/service offering, common wear parts are maintained or replaced. This button is only available if the maintenance counter was activated by Apex Tool Group. >... -
Page 52: Torque Calibration Value
To exit the menu, press and hold the button. 5.9.9 Accessory If an accessory is used, one of the buttons is displayed depending on the type: • 2D Reader: > • Gyroscope: > • Combi Accessory: > P2544PM | REV J | 2024-02 Apex Tool Group... -
Page 53: Wlan Communication
If the tool is programmed so that WLAN settings are assigned via DHCP, this will appear to the right near the "-" symbol as long as no connection could be established. Apex Tool Group P2544PM | REV J | 2024-02... - Page 54 Network mask display. Gateway display. MAC address display. Host name display. Display of the IP address of the controller that is actively connected to the tool. Signal strength in [dBm] display. P2544PM | REV J | 2024-02 Apex Tool Group...
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Page 55: Activating/Deactivating Wlan Connection
► Select this button and confirm with the button to activate/deactivate the WLAN connection. A simultaneous WLAN and Bluetooth connection is not possible. As soon as the WLAN connection is activated, the tool disconnects the Bluetooth con- nection. Apex Tool Group P2544PM | REV J | 2024-02... -
Page 56: Installing Eap-Tls Certificate
To use a newer certificate file, install it on the tool. The tool always uses the certificate file with the newest date. 5.11 Bluetooth communication Fig. 5-35: Menu – Bluetooth communication P2544PM | REV J | 2024-02 Apex Tool Group... -
Page 57: Activating/Deactivating Bluetooth
The visible option is active. A simultaneous WLAN and Bluetooth connection is not possible. As soon as the WLAN connection is activated, the tool disconnects the Bluetooth connection. Apex Tool Group P2544PM | REV J | 2024-02... -
Page 58: Scanning Bluetooth Devices
Yellow background: Connection establishment is ongoing. ➢ Green background: Bluetooth connection has been established. ➢ Red background: Bluetooth connection failed. Waiting time until a device is found during the scanning process. P2544PM | REV J | 2024-02 Apex Tool Group... -
Page 59: Disconnect Bluetooth Connection
The Bluetooth connection to the device is interrupted. ➢ The Disconnect Bluetooth connection menu is exited. 5.12 Utility Fig. 5-39: Menu – Utility Button Description Display of the software versions. Reset to factory settings. Switch off tool. Apex Tool Group P2544PM | REV J | 2024-02... -
Page 60: Displaying The Software Version
Display of the software version of mPro Connect. This symbol is only displayed if mPro Connect software is installed on the tool. 5.12.2 Carry Out a Software Update There are two ways to carry out a software update. P2544PM | REV J | 2024-02 Apex Tool Group... - Page 61 Establish a remote connection to the tool. To do this, enter the IP address of the tool in the PC soft- ware mProRemote Professional. As soon as the connection has been established, the following screen is displayed: Apex Tool Group P2544PM | REV J | 2024-02...
- Page 62 The software update is loaded onto the tool. Confirm the following message with <OK>. Fig. 5-43: Carry out a Software update Confirm the following dialog with <OK>. Fig. 5-44: Software update P2544PM | REV J | 2024-02 Apex Tool Group...
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Page 63: Resetting To Factory Settings
The tightening results and the torque graphs are not deleted. ► Press to reset the tool to factory settings. ➢ All the settings of the tool and the archive are deleted. ➢ The Resetting to factory settings menu is exited. Apex Tool Group P2544PM | REV J | 2024-02... -
Page 64: Tightening Sequence
• mPro mode: If the Final Speed is programmed, the speed is reduced from the starting speed to the final speed starting from the threshold torque to the maximum torque. P2544PM | REV J | 2024-02 Apex Tool Group... - Page 65 The maximum torque is not normally reached. The torque shutoff value is less than the maximum torque. Therefore, it is not completely regulated to the final speed. Apex Tool Group P2544PM | REV J | 2024-02...
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Page 66: Troubleshooting
The tool is locked by the controller. screen on the controller. Messages shown on the display Symbol Possible cause Measure The tool is connected to a laptop/PC via a Micro-B USB cable. P2544PM | REV J | 2024-02 Apex Tool Group... - Page 67 If the message is confirmed with the key, the tool can still be used with the software version installed on the tool. Apex Tool Group P2544PM | REV J | 2024-02...
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Page 68: Error Messages
Adjust the configuration if nec- essary. ► ‘ GAEX Tool rotated more than ±180°. ±180°. Tool moved too fast, angle rate too high. ► Move the tool slower while tighten- GARE ing. P2544PM | REV J | 2024-02 Apex Tool Group... -
Page 69: Tool Problems
► Check controller and measuring Tool not recognized. Software is incorrect. card software. ► Disable FastApps mode to connect FastApps mode is activated. to the controller. ► Change tool. Tool is defective. Apex Tool Group P2544PM | REV J | 2024-02... - Page 70 ► Use another barcode. Barcode is not read. Barcode is damaged. ► Use another barcode. Wrong barcode type is used. ► Unlock the barcode type used. Wrong barcode type is pro- grammed. P2544PM | REV J | 2024-02 Apex Tool Group...
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Page 71: Wlan Data Communication Problems
Applies only to WLAN infrastructure cus- tomers: ► Check whether another controller al- ready has a connection to this tool. In other words, another controller is using the same IP address. Apex Tool Group P2544PM | REV J | 2024-02... -
Page 72: Bluetooth Data Communication Problems
► Make sure that the tool has been in- The wrong IP address is used for the tool on the controller. stalled on the controller with the cor- rect IP address. P2544PM | REV J | 2024-02 Apex Tool Group... - Page 73 OK ..............6 Error acknowledgment ........26 Error message data storage ..........69 gyroscope ..........68 Parameter Shut-off cause ..........68 change ............25 software update ......... 69 PIN ..............44 Apex Tool Group P2544PM | REV J | 2024-02...
- Page 74 Switching off ............ 25 Switching on ............ 25 WLAN AP Configuration ........16 System layout ..........10 WLAN connection activate ............55 deactivate ..........55 Threshold Torque ........36, 38 WLAN setting ..........18 P2544PM | REV J | 2024-02 Apex Tool Group...
- Page 76 Fax: +1 (803) 358-7681 Fax: +52 (800) 685 5560 EUROPE | MIDDLE EAST | AFRICA FRANCE GERMANY HUNGARY Apex Tool Group SAS Apex Tool Group GmbH Apex Tool Group 25 Avenue Maurice Chevalier - ZI Industriestraße 1 Hungária Kft. 77330 Ozoir-La-Ferrière 73463 Westhausen Platánfa u.
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