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SHC Series
Inline Chemical Heater
Item Number SHC-1.4-61RQH-R-0070
Installation Manual
Please supply your inline heater model and serial number when ordering spare parts or when requesting technical assistance.
Note: pictured heater shown with optional mounting brackets
www.processtechnology.com
7010 Lindsay Dr., Mentor, OH 44060 Phone: 440-974-1300 Fax: 440-974-9561 USA/CN: 800-621-1998
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Table of Contents
Summary of Contents for Processor Technology SHC Series
- Page 1 SHC Series Inline Chemical Heater Item Number SHC-1.4-61RQH-R-0070 Installation Manual Please supply your inline heater model and serial number when ordering spare parts or when requesting technical assistance. Note: pictured heater shown with optional mounting brackets www.processtechnology.com 7010 Lindsay Dr., Mentor, OH 44060 Phone: 440-974-1300 Fax: 440-974-9561 USA/CN: 800-621-1998...
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Page 2: Table Of Contents
Table Of Contents INTRODUCTION ....................2 ........................4 HEMICAL OMPATABILITY ..........................5 ERFORMANCE SYSTEM SPECIFICATIONS ................7 FACILITY REQUIREMENTS ................8 ........................... 8 PACE EQUIREMENTS ............................... 8 OCATION .............................. 9 OUNTING ........................8 LUMBING EQUIREMENTS ........................ 10 LECTRICAL EQUIREMENTS INSTALLATION: .................... -
Page 3: Introduction
INTRODUCTION: THE FOLLOWING SYMBOLS AND WARNING LABELS APPEAR ON THE UNIT AND IN THE INSTRUCTION MANUAL. THE TABLE BELOW PROVIDES AN EXPLANATION OF EACH ONE. PICTORIAL DESCRIPTION DESCRIPTION DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. - Page 4 (80°C) can result in conditions that can cause harm to operators and equipment. The Standard Process Technology SHC Series Heater consists of: PFA fluid path Grounded heating element (resistive style) 0.5 meters (20in) PVC covered power cable with TE connectivity/AMP plug ...
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Page 5: Chemical Compatability
INTRODUCTION (CONTINUED): Chemical Compatibility: Although fluoropolymer is resistant to most chemicals, there are some process chemistries with which the inline heater should not be used. These may include the following: Chemicals that degrade or decompose when heated. Chemicals that are flammable, explosive, or produce dangerous or irritating vapors when heated (Consult Process Technology). -
Page 6: Performance Data
INTRODUCTION (CONTINUED): Performance Data: The SHC series inline heaters are designed to be used in either single pass or multi-pass (recirculating) flow applications. An application is defined as single pass when the solution will enter the heating chamber only once and must be heated to the desired temperature when it exits the heater. - Page 7 INTRODUCTION (CONTINUED): Multi-Pass Flow Application: For a multi-pass application, the SHC heater will elevate and maintain the temperature of a fixed volume of solution as it is circulated. Use the following formula to estimate the heat-up time for a volume of fluid in a multi-pass system. For estimating purposes, the specific heat and weight of water are often used.
- Page 8 HEATER SPECIFICATIONS: SHC Series Inline Heater, model SHC-1.4-61RQH-R-0070 Product CE, UL 499 Approvals 1400 watts Wattage 480 VAC, single phase, 50/60Hz Voltage Refer to facilities print for specific heater dimensions Dimensions: Wetted surfaces: Operating temperatures: Up to process outlet temperature Process inlet Up to 80°C (176°F), depending upon operating conditions...
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Page 9: System Specifications
FACILITY REQUIREMENTS: Before installing the SHC inline heater confirm the facility requirements listed below. Space Requirements: The SHC inline heaters are designed to be installed within the tool or bench near the process tank assembly. Allow adequate space in the tool for mounting of the heater. Also provide space to make necessary power and plumbing connections to the heater. -
Page 10: Mounting
FACILITY REQUIREMENTS (Continued): Mounting: Ensure that the mounting location will adequately support the weight of the heater with attached plumbing and the fluid in the system. Heater may be mounted vertically or horizontally (Reference Figure 1). NOTE: If optional housing purge/drain is used, heater must be oriented with the purge outlet/drain fitting at the lowest point. -
Page 11: Electrical Requirements
FACILITY REQUIREMENTS (Continued): Electrical Requirements: Separate wires are provide for heater power and the various safety sensors. Reference the heater’s model number tag for the electrical power requirements of this heater. Verify that the electrical service is rated and fused for the required amperage draw. Electrical disconnect devices and over-current protection must be selected in accordance with IEC-60364-4. -
Page 12: Installation
INSTALLATION: Before installation, carefully read this entire section. 1. NEVER exceed recommended temperature and pressure ratings. 2. Turn power off at the main disconnect before performing any service. 3. Lock and Tag the disconnect to prevent the equipment from accidentally being energized during servicing. -
Page 13: Process -Fluid -Connections
INSTALLATION (CONTINUED): Process Fluid Inlet and Outlet Connections: 1) Remove the protective plastic plugs from the inlet and outlet connections of the heater chamber assembly. 2) Connect appropriate fittings to the Inlet and Outlet of the heater chamber assembly. Refer to the fitting manufacturer’s specifications and instructions for proper installation requirements. -
Page 14: Heater Core Sensors
INSTALLATION (CONTINUED): Signal Cable: The Signal Cable consists of the following: Core sensors; two each (one primary, one backup), same type. Thermal cutoff (TCO) device Customer specified DB9 plug connector/housing 1) Connect Signal connector to the mating receptacle (customer supplied). Refer to electrical schematic 62-0072 for details. -
Page 15: Safety Features
SAFETY FEATURES: Safety System Network: The SHC inline heater is supplied without a Temperature Control package. Certain safety interlocks must be incorporated into the control package to prevent damage to the heater and ensure the safety of the operator. Each interlock circuit monitors a critical operating parameter of the heater. -
Page 16: Operation
OPERATION: During operation, the surface temperature of the heater may exceed 40°C. Avoid contact- serious personal injury may result. Start Up Procedure: 1) Start process fluid flow. Allow solution to flow for several minutes to remove any air from the heating chamber. 2) Turn on the main power to the system. -
Page 17: Cleaning
OPERATION (CONTINUED): Cleaning: This Process Technology SHC inline heater was cleaned before shipment. However, cleaning is typically required to remove any contaminants remaining after installation. The times required for cleaning of the system are dependent on DI water quality, flow rates, and installation techniques, and will vary. -
Page 18: Service
Service: Process Technology supports its product line with a strong technical support and field service program. If your SHC heater fails to perform properly, follow the outlined steps for resolution. 1) Verify connections and program parameters. 2) Contact the Process Technology Technical Service Group. When placing this call, please have available the model number and serial number of the unit (located on the system tag), information about the application of the equipment, and information regarding the chemical constituents of the process fluid. -
Page 19: Warranty
WARRANTY: All PROCESS TECHNOLOGY equipment, heaters and controls have been carefully inspected before shipping and are warranted to be free from defects in workmanship and materials for a period of one year from date of purchase on a pro-rated basis. At its option, PROCESS TECHNOLOGY will repair or replace any defects that are exhibited under proper and normal use.
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