Summary of Contents for DÜPERTHAL BATTERY station
- Page 1 OPERATING INSTRUCTIONS BATTERY station Type 90 safety storage cabinet Store in a safe place for subsequent use.
- Page 2 The operating instructions can be requested to download by contacting info@dueperthal.com.
-
Page 3: Table Of Contents
Contents Contents List of figures ..............................5 List of tables ..............................6 General information ..........................7 Operator notes ............................ 7 Notes on reading the instructions......................7 Type plate ............................8 Safety ................................. 9 Function of safety notices ........................9 Correct use ............................9 Misuse ............................... - Page 4 Contents Transport and packaging ........................25 Installation and commissioning ......................27 Requirements for the installation location ..................27 Installing the safety storage cabinet ....................27 6.2.1 Instruction video ......................... 27 6.2.2 Preparing the safety storage cabinet for installation ..............28 6.2.3 Fit the adjustable feet and align the safety storage cabinet.
-
Page 5: List Of Figures
List of figures List of figures Fig. 1: Type plate ............................... 8 Fig. 2: General view of BATTERY station ....................... 15 Fig. 3: BATTERY station dimensions ......................16 Fig. 4: Averaged pressure drop for all cabinet sizes ..................19 Fig. 5: Cabinet roof with exhaust air connection (view from above) ..............20 Fig. -
Page 6: List Of Tables
Table 3: Warning signs ............................ 14 Table 4: Instruction signs ..........................14 Table 5: BATTERY station dimensions ......................17 Table 6: Power supply technical specifications ....................18 Table 7: Volumetric flow rate Q and pressure drop ΔP with 10-fold air exchange .......... 19 Table 8: Number of electrical sockets per safety storage cabinet .............. -
Page 7: General Information
General information 1 General information 1.1 Operator notes These operating instructions must always be stored with the relevant product. The operating instructions must be available to all users. If the product is sold on, these operating instructions must be transferred with it. Any supplements and updates to the operating instructions must be added. -
Page 8: Type Plate
General information 1.3 Type plate The type plate is attached to the outside of the safety storage cabinet door. Fig. 1: Type plate Model Item number (R/N), serial number (S/N) and year of manufacture Maximum volume of individual containers Maximum load per storage shelf www.dueperthal.com... -
Page 9: Safety
Incorrect use that is not in line with these operating instructions involves a risk of accidents and a lack of fire protection. The BATTERY station line safety storage cabinets are type tested and classified as Type 90 in compliance with EN 14470-1 with a fire resistance of 90 minutes. -
Page 10: Misuse
Safety 2.3 Misuse Any use that goes beyond the specified correct use is considered to be misuse. DÜPERTHAL accepts no liability for damage arising from misuse. The following are classed as misuse: ▪ Use of the electrical sockets to operate electrical equipment other than chargers for lithium-ion batteries. -
Page 11: Requirements For Employees
Safety 2.5 Requirements for employees WARNING Employees who do not meet the requirements This can result in death or serious injury. − Activities must only be carried out by designated employees who meet the requirements. Certain activities involve special requirements for the employees. These operating instructions assign activities to the following employees: ▪... -
Page 12: Stored Materials
Safety 2.6 Stored materials 2.6.1 Storage, handling and use of lithium-ion batteries Lithium-ion batteries are rechargeable batteries, which are used to operate machine tools, vehicles, or other equipment. All applicable national standards and regulations must be adhered to for handling, storage, and use of lithium-ion batteries. -
Page 13: Residual Risks
Safety 2.7 Residual risks The following residual risks for the user can be identified when using the safety storage cabinet. WARNING Exhaust gases and fire residues Fire involving a lithium-ion battery in the cabinet interior produces exhaust gases and fire residues. These can cause death or serious injury if touched or inhaled. -
Page 14: Dangers Areas And Labelling
Safety 2.8 Dangers areas and labelling The following must be attached to the front of the safety storage cabinet and must be clearly visible: ▪ The instruction “Close door” ▪ Fire resistance in minutes (e.g. Type 30) ▪ Manufacturer’s name or trademark ▪... -
Page 15: Technical Specifications
Technical specifications 3 Technical specifications 3.1 General data Fig. 2: General view of BATTERY station Exhaust air connection Power supply unit (PSU) Type plate Storage shelf Bottom tray with perforated sheet insert as standing surface www.dueperthal.com... -
Page 16: Dimensions And Equipment
Technical specifications 3.2 Dimensions and equipment Fig. 3: BATTERY station dimensions Cabinet height H1-H4 Storage area 1 - 4 height Cabinet width Standing surface width Cabinet depth Standing surface depth Cabinet depth with open door Center partition wall Standing surface load-bearing... -
Page 17: Table 5: Battery Station Dimensions
Technical specifications Table 5: BATTERY station dimensions XL (CPW) 2045 / 2045 / 2045 / H (mm / in) 80.52 80.52 80.52 594 / 1194 / 1194 / W (mm / in) 23.39 47.01 47.01 612 / 612 / 612 / D (mm / in) 24.10... -
Page 18: Table 6: Power Supply Technical Specifications
Technical specifications Table 6: Power supply technical specifications XL (CPW) Supply voltage (V) Frequency (Hz) Max. current rating (A) RCD type A (300 mA) RCD type A (300 mA) RCD type A (300 mA) Overall fuse protection Line circuit breaker C15 Line circuit breaker C15 Line circuit breaker C15 (15 A) -
Page 19: Pressure Drop During Ventilation
Technical specifications 3.3 Pressure drop during ventilation Industrial ventilation of the safety storage cabinet results in a pressure drop at the exhaust air connection, as shown in the following diagram. Fig. 4: Averaged pressure drop for all cabinet sizes Pressure drop Averaged pressure drop from all cabinet sizes Volumetric flow rate Q with ten-fold air exchange (see table) -
Page 20: Installation And Function
The equipotential bonding saddle on the cabinet roof is connected to the power supply unit earthing system. 4.3 Exhaust air connection The ventilation connections on the roof of the BATTERY station safety storage cabinet can be connected to an exhaust air pipe that feeds into the open air in a safe location. -
Page 21: Doors
Installation and function 4.4 Doors The BATTERY station series of safety storage cabinets are equipped with one (model size M) or two (model size XL) wing doors, which can be opened by turning the thumbturn and pulling the door handle. The doors remain open in any position. -
Page 22: Interior Fittings
Thermally insulated storage shelf Fusible link (installed in center of storage shelf) The BATTERY station safety storage cabinets are equipped with several uniformly distributed and fixed storage shelves. The storage shelves are used as standing surfaces for storage of lithium-ion batteries. To prevent a fire from spreading, they are thermally insulated. -
Page 23: Bottom Tray
Installation and function 4.6.3 Bottom tray Fig. 8: Bottom tray with perforated sheet insert Perforated sheet insert as standing surface Bottom tray The bottom tray is used to collect liquids that have leaked in the cabinet interior. The perforated sheet insert in the bottom tray is used as a standing surface. -
Page 24: Pipe Penetration
4.9 Superimposed load adapter The BATTERY station safety storage cabinet with Type 90 classification is equipped with a type-tested superimposed load adapter. The superimposed load adapter is to be used for supporting loads on the safety storage cabinet. Proper use has absolutely no negative effect on fire resistance. Refer to the separate instructions for the superimposed load adapter. -
Page 25: Transport And Packaging
Transport and packaging 5 Transport and packaging The safety storage cabinet is packed for transport. The transport packaging consists of an outer wooden casing and film packaging with edge protection. In addition, transport restraints made of colored plastic (white, yellow, red) protect the cabinet from damage during transportation. The transport restraints are to be re-fitted before any transportation. - Page 26 Transport and packaging Suitable transport equipment: ▪ Hand pallet truck ▪ Forklift ▪ Transport rollers with sufficient load bearing capacity For transportation, pick up the safety storage cabinet using transport equipment with sufficient load bearing capacity and move it to the desired installation position. During transportation, pay attention to the center of gravity –...
-
Page 27: Installation And Commissioning
Installation and commissioning 6 Installation and commissioning Install the safety storage cabinet so that the annual maintenance activities can be carried out without restriction. 6.1 Requirements for the installation location The safety storage cabinet is approved for installation in a building. Fig. -
Page 28: Preparing The Safety Storage Cabinet For Installation
Installation and commissioning 6.2.2 Preparing the safety storage cabinet for installation Fig. 13: Preparing the safety storage cabinet for installation Transport restraints, different colors Accessories on cabinet roof Accessories in cabinet interior Power supply unit (PSU) Transport bracket for PSU Employees: ▪... -
Page 29: Fit The Adjustable Feet And Align The Safety Storage Cabinet
Installation and commissioning 6.2.3 Fit the adjustable feet and align the safety storage cabinet. Fig. 14: Fitting adjustable feet and aligning safety storage cabinet. BATTERY station safety storage cabinet Transport skids Transport equipment for safety storage Transport skid attachment cabinet (4x screw size 19 mm / 0.75 in) -
Page 30: Fig. 15: Checking Alignment
Installation and commissioning Alignment of the safety storage cabinet is intended for precise adjustment. Significant surface unevenness of more than 15 mm must be resolved before installation. In the event of the safety storage cabinet not being aligned properly, the open wing doors will close themselves or open fully. -
Page 31: Fitting The Plinth Panel
Installation and commissioning 6.2.4 Fitting the plinth panel The adjustable feet are covered and protected by the plinth panel. Fig. 16: Fitting the plinth panel Front panel with spring clips Side panel Employees: ▪ Specialist technical employees ➔ Fit the side panels on the wooden dowels inserted in the front panel (Figure 10). ➔... -
Page 32: Connecting The Safety Storage Cabinet To An Exhaust Air System
Installation and commissioning 6.3 Connecting the safety storage cabinet to an exhaust air system Installation of industrial ventilation and/or connection to an existing exhaust air system must be carried out by qualified employees and is not a service provided by DÜPERTHAL. 6.3.1 Installing the exhaust air connection socket Fig. -
Page 33: Connection To An Industrial Ventilation System
Section 3.3 “Pressure drop during ventilation” on page 19. 6.4 Earthing the safety storage cabinet The BATTERY station safety storage cabinet is connected to the power supply unit earthing system. The power supply unit is connected to the building earthing system using a connecting plug. -
Page 34: Operation
Operation 7 Operation 7.1 Opening the safety storage cabinet / Storing and charging lithium-ion batteries WARNING Blocked doors Doors that are held open by objects impair the function of the safety technology. This can result in death or serious injuries as a result of inadequate fire protection. −... -
Page 35: Storage Area
Before placing them in or after removing them, check that the lithium-ion batteries are not damaged or deformed, and that they have not heated up abnormally. To charge lithium-ion batteries in the BATTERY station safety storage cabinet, only use suitable chargers supplied by the manufacturer of the batteries. -
Page 36: Charging Lithium-Ion Batteries In The Safety Storage Cabinet
Operation 7.3 Charging lithium-ion batteries in the safety storage cabinet NOTE Charging lithium-ion batteries Lithium-ion batteries that are not correctly charged can be damaged or cause damage to the safety storage cabinet. − Charge lithium-ion batteries as stipulated by the manufacturer. −... -
Page 37: Power Supply Failure
Operation Cleaning the safety storage cabinet: Employees: ▪ Users ➔ Wipe down the safety storage cabinet with a damp cloth and a mild and neutral cleaning agent. ➔ Wipe damp surfaces dry with a soft cloth. NOTE Cleaning the safety storage cabinet Incorrect cleaning of the safety storage cabinet can shorten the service life of the safety storage cabinet or damage the cabinet. -
Page 38: Behavior In Case Of Fire
Behavior in case of fire 8 Behavior in case of fire WARNING Exhaust gases and fire residues In case of a fire in the cabinet, exhaust gases and fire residents can escape from the ventilation openings and the door gaps. This can result in death or serious injury. -
Page 39: Procedure After A Fire
Procedure after a fire 9 Procedure after a fire WARNING Exhaust gases and fire residues In case of a fire in the safety storage cabinet, exhaust gases and fire residues accumulate in the cabinet interior and on the surfaces of the cabinet. If the cabinet is not opened carefully, they can cause death or serious injuries. -
Page 40: Fig. 19: Emergency Release On Cabinet Roof
Procedure after a fire Fig. 19: Emergency release on cabinet roof Cover Emergency release pull cable In case of a fire and triggering of the door self-closing function, the safety storage cabinet’s backdraft locking mechanism is triggered and the doors are permanently locked. An emergency release is installed on the cabinet roof to open the cabinet. -
Page 41: Maintenance
Maintenance 10 Maintenance Check the safety storage cabinet for any externally visible damage or defects. Always perform checks: ▪ After installation. ▪ Before commissioning. ▪ After changes. ▪ After maintenance. The safety storage cabinet should also be inspected periodically at the following intervals. Interval Maintenance work Employees... -
Page 42: Faults
Faults 11 Faults Description of Cause Remedy Employees fault Doors do not Safety storage cabinet is Install safety storage cabinet Specialist close. not aligned correctly. horizontally and align. technical Section 6.2.3 “Fit the employees adjustable feet and aligning the safety storage cabinet”... - Page 43 Faults Description of Cause Remedy Employees fault ▪ Lithium-ion Line circuit breaker in the Check line circuit breaker Specialist batteries are not power supply unit has and switch on again. technical ▪ being charged. tripped due to short circuit Identify the reason for employees or another fault type.
-
Page 44: Spare Parts And Accessories
Spare parts and accessories 12 Spare parts and accessories Only genuine parts from DÜPERTHAL are to be used for the safety storage cabinets. For technical questions, to arrange repairs, or to order spare parts, contact us at info@dueperthal.com. ▪ Storage shelf ▪... -
Page 45: Disposal
Disposal 13 Disposal CAUTION Dismantling the safety storage cabinet Risk of injury due to improper dismantling of the safety storage cabinet. − Ensure that the safety storage cabinet is only dismantled by specialist technical employees. − Use suitable tools for dismantling and wear personal protective equipment. The safety storage cabinet can be completely dismantled by specialist technical employees. -
Page 46: Certificates
Certificates 14 Certificates www.dueperthal.com... - Page 47 Your contact person – Technical Service DÜPERTHAL Sicherheitstechnik GmbH & Co. KG Frankenstraße 3 | 63791 Karlstein | Germany Phone: +49 6188 9139-166 Phone/WhatsApp +49 6188 9139-0 service@dueperthal.com service.dueperthal.com info@dueperthal.com dueperthal.com DÜPERTHAL Sicherheitstechnik GmbH & Co. KG | ah | 55310_Rev00_DE Reproduction and duplication, including extracts, is not permitted.
Need help?
Do you have a question about the BATTERY station and is the answer not in the manual?
Questions and answers