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Exalto 223BDO Series User Manual

Windscreen wiper
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USER MANUAL
Exalto windscreen
wiper type 223BDO

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Summary of Contents for Exalto 223BDO Series

  • Page 1 USER MANUAL Exalto windscreen wiper type 223BDO...
  • Page 2 USER MANUAL WIPER SYSTEMS Safety 1. Introduction 5. Maintenance 1.1 introduction 5.1 general maintenance 1.2 environmental factors 5.2 servicing 1.3 modifi ed use and warranty conditions 5.3 changing the wiping arc and park 1.4 after sales support position 5.4 disassembly and assembly 2.
  • Page 3 Disconnect all the electric connections of the wiper before making any change to the wiper system. The installation and use of Exalto wipers will not infl ict any personal dangers or damage, provided that installation is done according to the procedures specifi ed in the manual.
  • Page 4 All modifi cations or defects in the product are subject to the Orgalime General Conditions of Sale. Please contact your vendor in case of any questions or if you want to use Exalto wipers in a non-maritime environment or other applications.
  • Page 5 2. Technical data 2.1 General • Product Exalto windscreen wiper • Type 223BDO (Bulkhead fi tting, Disc adjustable, Open housing) • Catalogue numbers 12403/12409/12413/12417/12419/13069 (12V) 12421/12435/12439/12443/12446/12449 (24V) 2.2 Electrical data 12 V • Torque 23 Nm • Voltage 12 V •...

  • Page 6: Installation

    USER MANUAL WIPER SYSTEMS 3. Installation Before starting the installation read the chapter on safety. Check before installation that all parts are present and undamaged. In case of errors, contact your vendor. 3.1 Preparation The complete wiper, with packaging, can be handled and transported by hand. Leave the wiper in the packing, until you are ready to install it;...
  • Page 7 M20, 1 x clearance on M8 at 50 mm centers. Rubber sealing plate Glass or Bulkhead Rubber sealing plate Hexagon nut tightening torque 26Nm/19ft. lbs Stainless steel sealing plate Nut M8 tightening torque 17Nm/12ft. lbs M8 washer Hexagon locking nut Rubber weathercap tightening torque 17Nm/12ft. lbs Exalto type 223BDO...
  • Page 8 USER MANUAL WIPER SYSTEMS A ention! Do not fi t the wiper arm before fi nishing the electrical connections. 3.3 Electrical installation Install the wiper switch in the dashboard. Connect the wiper to the ship’s electrical system. Use a cable with 5 wires with diameter of at least 1½...
  • Page 9 90° angle with the window (fi gure left) and that the shaft makes a 90° angle with the wiper arm (fi gure right). If this is not the case, please install spacer(s) to make the 90° angles. Exalto type 223BDO...
  • Page 10 If the wiping arc or the park position is wrong, adjust them again. Follow the procedure in paragraph 5.3. 4.2 Normal operation All Exalto windscreen wipers are provided with the following functions: • low speed; • high speed; • self parking.

  • Page 11: Maintenance

    5. Maintenance 5.1 General maintenance To keep the Exalto wiper in good condition, you are advised to: • clean wiper arms and blades with fresh water after every journey in salt water (to prevent salt from clogging moving parts); • never use the wiper on a dry window.
  • Page 12 USER MANUAL WIPER SYSTEMS Nut M8 Tightening 17Nm/12ft. lbs Half Nut M8 Tightening 17Nm/12ft. lbs Dogbone Bearing Bolt M8x30 Arc disc Sticker Nut M8 Tightening 17Nm/12ft. lbs Nut M10 tightening 33Nm/24ft. lbs Retaining Ring 5.3.2 Adjusting the park position Place the disc on the shaft, parking right or left as shown below (please note this is viewed from outside to in);...

  • Page 13: Disassembly And Assembly

    Unscrew the three bolts of the motor (see 7.1) and remove the motor; Nut M10 Tightening 33Nm/24ft. lbs When replacing, bolt the motor on the housing and follow section 5.3 to install the drive crank lever and set to the correct park position. Exalto type 223BDO...

  • Page 14: Troubleshooting

    USER MANUAL WIPER SYSTEMS 6. Troubleshooting In this chapter, several malfunctions are mentioned combined with possible causes and solutions. Please leave servicing to qualifi ed mechanics. 6.1 Wiper does not work a er switching on • Possible causes: Wiper switch is not working properly. Solution: Test and replace it.
  • Page 15 Mechanical joints are loose. Solution: Replace worn parts or tighten as required. Parts are broken. Solution: Replace broken parts, re-adjust as required. Splines of shafts are worn Solution: Replace all loose, broken or worn parts and adjust as required. Exalto type 223BDO...
  • Page 16 USER MANUAL WIPER SYSTEMS 7. Drawings & Schematics 7.1 Assembly overview...

  • Page 17: Parts List

    Plain washer s.s. M12x1,0 2100.400 10118 circlip 12mm 0471A2012 12046 circlip 6mm 6799A4006 10112 Nut M8 fl at 0439A408 10148 Hexagon bolt, Din933-A4-M8x30 0933A408030 10033 Ring-DIN125A-A4-M8 0125A408 10174 Self-locking nut A4 M8 0985A408 10162 SS Flathead bolt M6×16 0965HA406016 Exalto type 223BDO...
  • Page 18 7.3 Motor Wiring Schematic - Connection data 7.4 Wiring diagrams for switches and control systems Exalto wiper motors can be connected through a wide variety of simple switches to complex controllers. Below you will fi nd some connection wiring diagram examples of Exalto switches and controllers.
  • Page 19 Switch 11302 (2134) & 11303 (2135): Exalto type 223BDO...
  • Page 20 USER MANUAL WIPER SYSTEMS Switch 11459 (2158) & 11505 (2159): Switch CT3EX: Connector for wiper on relay box High speed Low speed (White) (Yellow) + To pump / solenoid Battery + To touch pad Battery - PS Wiper SB Wiper Negative Self park White...
  • Page 21 Switch 11065/210341 Switch 11079/210342 Exalto type 223BDO...
  • Page 22 USER MANUAL WIPER SYSTEMS Carling switching VEB1: (Exalto number 70906425.SET) as per following details which is wiper switch specifi c. For a standard 3 stage switch of Carling or alternative this scheme below has to be used. This scheme can also be used for the case of digital switching modules with only simple output channels.
  • Page 23 Additional relay box for pumps/heaters is not supplied in standard equipment. PUMPS / HEATERS OUTPUT + -- RELAY BOX SRM5P Additional relay box for heated window operation CONTROL -M S P 210351224 -- + CAN BUS CABLE CAVOT8XX05 L = 5 mt. WASH PUMP POWER SUPPLY Exalto type 223BDO...
  • Page 24 Hereby declares that Exalto windscreen wiper type 285BS complies to the following harmonised standards: Pleasure yachts electric systems • NEN-EN-ISO 10133:2017 Extra-low voltage D.C. installations (regarding color codes) Exalto Wiper Technologies P.O Box 40 3370 AA Hardinxveld-Giessendam The Netherlands More information: +31 (0)85 203 1700 wipers@exalto.com...

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