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Joel's JGG-40SF Owner's Manual

4000 kg 2 post base plate hoist
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I NS T AL L AT I ON GU I D E /
OWNE R S MANU AL
J GG- 4 0 S F
4 0 0 0 K G 2 P OS T BAS E P L AT E HOI S T

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  • Page 1 I NS T AL L AT I ON GU I D E / OWNE R S MANU AL J GG- 4 0 S F 4 0 0 0 K G 2 P OS T BAS E P L AT E HOI S T...

  • Page 2: Table Of Contents

    CONTENTS TECHNICAL SPECIFICATIONS ................................3 CONCRETE FOUNDATION SPECIFICATIONS AND REQUIREMENTS ...................... 3 OWNER /INSTALLER RESPONSIBILITIES: .............................. 4 IMPORTANT INFORMATION: ................................4 SHIPPING DAMAGE/MISSING PARTS CLAIMS ............................4 LIMITATION OF LIABILITY ..................................4 PRODUCT WARRANTY ..................................5 WHAT IS NOT COVERED BY THE PRODUCT WARRANTY ......................... 5 INSTALLATION TOOLS REQUIRED:................................
  • Page 3 IMPORTANT SAFETY CONSIDERATIONS ............................. 26 HAZARD DESCRIPTIONS ..................................27 SAFETY MARKINGS .................................... 27 TRAINING ...................................... 28 BYSTANDERS ....................................28 OPERATORS ....................................28 INSPECTION ....................................28 INTENDED USE ....................................28 GENERAL OPERATION ..................................29 SAFETY STICKER IDENTIFICATION ............................... 31 HOW TO OPERATE THE HOIST ................................32 IMPORTANT NOTE: ...................................

  • Page 4: Technical Specifications

    TECHNICAL SPECIFICATIONS Description Metric (mm) (kg) Lift capacity 4000kg (4 ton) Motor 240v 20a single phase Max rise from the ground 1930mm Overall height 2866mm Overall width 3546mm Drive through clearance 2584mm Base plate drive over height 50mm Lifting arm minimum length 615mm/ 890mm Lifting arm maximum length 1150mm/ 1390mm...

  • Page 5: Owner /Installer Responsibilities

    The JGG-40SF, 2 Post Hoist (rated at 4000kg’s) is designed for indoor use only and should not be installed in a pit or on an uneven surface. The floor on which the hoist is installed must have a minimum thickness of 135mm concrete substrate, reinforced with steel bar (RL1018) with a minimum compressive strength of 32MPa.

  • Page 6: Product Warranty

    PRODUCT WARRANTY WHAT IS NOT COVERED BY THE PRODUCT WARRANTLY • Any failure that results from owner/operator abuse, neglect or failure to operate, maintain or service product in accordance with instructions provided in the owner’s manual. • Any damage caused by overloading lift beyond rated capacity. •...

  • Page 7: Installation Tools Required

    INSTALLATION TOOLS REQUIRED: Please ensure you have all the necessary tools and equipment listed below to successfully complete the installation. We recommend that you use safety protective clothing and eyewear when installing the hoist.  8m. Measuring tape Flat blade screwdrivers ...

  • Page 8: Pre-Installation Procedures

    PRE-INSTALLATION PROCEDURES Before installation, check and confirm the following: SELECT LIFT LOCATION: Always use architects building plans when available. Check layout dimensions against floor plan requirements making sure that adequate space is available on both the sides and in height. FLOOR REQUIREMENTS: The hoist should be located on a level floor with less than 3 degrees’...

  • Page 9: Hoist Location Layout

    HOIST LOCATION LAYOUT Before any installation can occur, we recommend first completing a layout of the hoist location. The minimum bay size required (that is free unobstructed space) to install is 6000mm [L] x 3500mm [W] x 3000mm [H] IMPORTANT AND GENERAL INFORMATION FOR EXPANSION ANCHORS General Instructions for Installing Concrete Anchors These general instructions for the installer are provided to ensure the proper installation of Expansion Anchor Products.

  • Page 10: Expansion Anchor Installation Instructions 20Mm X 140Mm

    EXPANSION ANCHOR INSTALLATION INSTRUCTIONS 20mm X 140mm Anchor size is same as drill bit size 20mm. Use a hammer drill with a Carbide tip, 20mm diameter, solid drill bit. The bit tip diameter should be ANSI Standard B95.12-1977. 2003 and 2006 IBC compliant high-performing medium-duty expansion anchor.

  • Page 11: Car Lift Dimensions

    CAR LIFT DIMENSIONS Take note of the sizes of the internal opening of the hoist. You must account for raising arms at the base which will narrow the opening. The following identifies the sizing of the bay area at the base on the hoist. This is the distance that will be available to drive the vehicle through.

  • Page 12: Car Lift General Assembly Components

    CAR LIFT GENERAL ASSEMBLY COMPONENTS Joel’s Garage Gear Copyright © 2024 All right reserved...
  • Page 13 CAR LIFT GENERAL ASSEMBLY COMPONENTS.con’t Joel’s Garage Gear Copyright © 2024 All right reserved...

  • Page 14: Installation Procedure

    INSTALLATION PROCEDURE If you are installing this hoist as a DIY install, it is strongly recommended that you have at least one other person as extra help or have heavy duty lifting equipment when unloading and assembling the hoist. Never attempt to lift components without proper lifting tools such as sling bands, forklift or crane.

  • Page 15: Installing The Sub Base Frame & Columns

    INSTALLING THE SUB BASE FRAME & COLUMNS Start by first placing the hoist sub-base frame in the centre of the bay area. As the columns are bolted to the top left- and right-hand sides of the sub-frame this will provide an exact position and visual reference of where the columns will be located.

  • Page 16: Install Column Equalizer Cable

    INSTALL COLUMN EQUALIZER CABLE nstall the Equalizer With the columns on the floor i Cable on rear side of the column as shown in the diagram and �ghten securely. Route the equalizer cables in each column as illustrated [4]. Start by making sure the cable is routed down toward the pulley on the base plate (See below) then routed across and under the front sub-frame strap towards the other column.

  • Page 17: Drilling Notes For Expansion Anchors

    DRILLING NOTES FOR EXPANSION ANCHORS. CAUTION: Anchors must be at least 200mm from the any edge of the slab or any seam. • Use only the recommended bit size (20mm) and type - masonry. • Keep the drill in a perpendicular line while drilling. •...

  • Page 18: Install The Power Unit

    INSTALL THE POWER UNIT Install the power unit on the Powerside column bracket mount using the four (4) x M8 x 20mm with M8 washers and M8 nylon lock nuts. Tighten the locking nuts so that the power unit does not move in any direc�on.
  • Page 19 On the non-Powerside connect the long hose end to the Cylinder Fi�ng located at the base of the column. On the Powerside connect the other end of the long hose to the other cylinder. On the power unit side connect the 360mm (short hose) to the power unit fitting then connect the other end to the fi�ng protruding from the power column.

  • Page 20: Connect Electrical To The Power Unit

    CONNECT ELECTRICAL TO THE POWER UNIT; WARNING: A certified electrician must install all electrical wiring. Each circuit should have protection with a time delay fuse or circuit breaker. A commercial licensed electrician is recommended to understand the circuitry of the hoist and complete the electrical works.

  • Page 21: Installing Lift Arms

    INSTALLING LIFT ARMS Prior to installing the li�ing carriage arms, first test fit the arm pins into the Li�ing Carriage Alignment Hole. The arms pins should rest in the holes easily. If the arm pins are too �ght remove a litle residual powder coa�ng inside the Lifting Carriage by using a round file to clean the holes.
  • Page 22 Check the “half-moon” gear restraints on each li�ing arm are already installed. Posi�on the li�ing arms on the carriages. Check for proper engagement of the arm restraints (arm locks). The safety gear restraints should fully engage the gear restraints on the arm. A�er checking that the safety gear restraints and arm gear engage properly.

  • Page 23: Air Purge Procedure

    AIR PURGE PROCEDURE Fold the arms inwards to avoid hi�ng the power unit. Raise the hoist to full height and then lower to the ground, keep holding the lowering lever a�er the hoist has reached the ground for a minimum of 5 seconds. This will aid in releasing any trapped air.

  • Page 24: Synchronizing Equalizing Cables And Locks

    SYNCHRONIZING EQUALIZING CABLES AND LOCKS With no weight (load) on the hoist, cycle it up and down several �mes to ensure the safety latches engage properly and all air is removed from the hydraulic system. To lower the hoist, first raise the hoist to clear the safety latches, then pull on the safety release cables to disengage the locks.

  • Page 25: Post Installation Procedure

    POST INSTALLATION PROCEDURE:  Check boxes to verify work has been completed. Verify columns are properly shimmed and plumb Check that expansion anchors are tightened to 150Nm. torque Roll pins / sheave pins / hardware / fasteners properly attached and torqued Lifting carriage gear restraints securely fastened Electrically wired by a professional technician Equalizing cables and safety latches in synchronization...

  • Page 26: Operatation Manual

    Operation Manual JGG-40SF 2 POST Ba s e pla te HOIST Joel’s Garage Gear Copyright © 2024 All right reserved...

  • Page 27: Operator Training And Safe Practices

    OPERATOR TRAINING AND SAFE PRACTICES. Keep a copy of these instructions close by and stored in a protected dry location readily available for operators. Each operator must read and carefully follow all safety instructions. Ensure all operators understand how to operate the product safely and correctly before use.

  • Page 28: Hazard Descriptions

    HAZARD DESCRIPTIONS Identify the hazard levels used in this manual with the following definitions and signal words: DANGER: WARNING : CAUTION: Immediate hazards which will Hazards or unsafe practices Hazards or unsafe practices result in severe liability or which could result in severe which may result in personal exposure to personal injury or personal injury or death.

  • Page 29: Training

    GENERAL OPERATOR SAFETY INSTRUCTIONS TRAINING Do not allow anyone who has not read this operating manual, and/or does not understand the requirements to use the product. BYSTANDERS Keep all bystanders away from hoist when in use. Do not allow bystanders under the load supported. Do not allow anyone within a vehicle while the hoist is in use or is supporting a load.

  • Page 30: General Operation

    GENERAL OPERATION USE THE HOIST CORRECTLY AND IN A PROPER MANNER. Never use lifting adapters other than what has been supplied by the manufacturer. Positioning the vehicle is very important. Only people trained in operating the hoist should position the ...
  • Page 31 the hoist. USE THE HOIST ONLY AS DESCRIBED IN THIS MANUAL.  Use only manufacturer’s recommended attachments.  The troubleshooting and maintenance procedures described in this manual can be done by the hoist’s  owner. Any other procedure should only be performed by trained hoist service personnel. These restricted procedures include, but are not limited to, the following: cylinder replacement, carriage and safety latch replacement, arm replacement, overhead structure replacement, or electrical troubleshooting/repair.

  • Page 32: Safety Sticker Identification

    SAFETY STICKER IDENTIFICATION Below are the Safety Sticker identifications and markings that are on the hoist. These identifications are put in place to help with your safety and the safety of others. Always use caution when working around the vehicle hoist.

  • Page 33: How To Operate The Hoist

    HOW TO OPERATE THE HOIST • ONLY AUTHORISED PERSONNEL should operate the hoist. Make sure all operators have been trained and have reviewed the OPERATOR AND SAFE PRACTICES • of this manual before using the hoist. Familiarize yourself with the Safety Precautions to be followed when operating this hoist. •...

  • Page 34: Important Note

    IMPORTANT NOTE: Many specialty or modified vehicles cannot be raised on a two-post frame engaging hoist. Contact YOUR vehicle manufacturer for raising or jacking details. ALWAYS load vehicle on hoist carefully. Position the lifting arms, adapters, and pads to the vehicle manufacturer’s recommended pickup points.

  • Page 35: Loading A Vehicle On The Hoist

    LOADING A VEHICLE ON THE HOIST IMPORTANT NOTE: Some vehicles may have the manufacturer's Service Garage Lifting Point locations identified by triangle shape marks on the undercarriage (reference ANSI/SAE J2184-1992). Additionally, there may be a label located on the right (driver side) front door jamb area showing specific vehicle lifting points. PRIOR TO LIFTING: The hoist must be fully lowered, and the service bay clean of all personnel and equipment before the vehicle is brought on the lift.

  • Page 36: Raising The Hoist With Vehicle Load

    RAISING THE HOIST WITH VEHICLE LOAD • Prior to raising any vehicle, ensure the vehicle’s is positioned at best to its center of gravity. Double check that all points of the lifting pads have contact on the vehicle. Always make sure the vehicle is secure before lifting using only your vehicle manufacturers’...

  • Page 37: Weekly Maintenance Inspection Record Date

    WEEKLY MAINTENANCE INSPECTION RECORD DATE: Mark OK for all Items in good working order. Lubricate posts with grease. Lubricate the four inside corners of the columns with heavy-duty bearing grease as needed. Inspect lifting arms making sure they are functioning properly. Visually inspect safeties for proper operation.

  • Page 38: Wire Rope Inspection Maintenance

    WIRE ROPE INSPECTION MAINTENANCE Know when to replace your cables! The VII. Replace wire rope if any failing condition is found. pictures below will help you assess when you will need to replace wire rope. For Equalizing and Lifting Cables should be replaced every ...

  • Page 39: Troubleshooting

    TROUBLESHOOTING HOIST WILL NOT RAISE Air is in the oil • Check for proper oil level. The oil level should be up to the bleed screw in the reservoir with the hoist all the way down. • Bleed cylinders. See Installation Manual •...

  • Page 40: Troubleshooting

    TROUBLESHOOTING MOTOR WILL NOT RUN Fuse is blown • Check for correct voltage. Compare supply voltage with voltage on motor name tag. Check that the wire is sized correctly. Requires 2.5mm2 for 20 Amps. • Check the motor is wired correctly. Compare wiring of motor to electrical diagram on drawing.
  • Page 41 GENERAL ASSEMBLY DIAGRAM Joel’s Garage Gear Copyright © 2024 All right reserved...
  • Page 42 GENERAL ASSEMBLY PARTS LIST Joel’s Garage Gear Copyright © 2024 All right reserved...
  • Page 43 COLUMN ASSEMBLY PARTS LIST Joel’s Garage Gear Copyright © 2024 All right reserved...
  • Page 44 PARTS LIST Joel’s Garage Gear Copyright © 2024 All right reserved...
  • Page 45 www. j o e l s g a r a g e g e a r . c o m. a u...

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