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Riftek RF096.2D-100/410-305 Series User Manual

3d inspection machine
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3D INSPECTION MACHINE
RF096.2D-100/410-305 Series
User's manual
Certified according to ISO 9001:2015

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Summary of Contents for Riftek RF096.2D-100/410-305 Series

  • Page 1 3D INSPECTION MACHINE RF096.2D-100/410-305 Series User's manual Certified according to ISO 9001:2015...

  • Page 2: Table Of Contents

    3D Inspection Machine Contents Safety precautions .............................3 CE сompliance .............................3 Laser safety .............................3 General information .............................3 Basic technical data .............................3 Example of item designation when ordering .............................4 Structure and operating principle .............................4 Connection .............................5 Network configuration .............................6 9.1............................6 9.2.

  • Page 3: Safety Precautions

    3D Inspection Machine Safety precautions · Use supply voltage and interfaces indicated in the machine specifications. · In connection/disconnection of cables, the machine power must be switched off. · Do not use the machine in locations close to powerful light sources. CE сompliance The machine has been developed for use in industry and meets the requirements of the following Directives:...

  • Page 4: Example Of Item Designation When Ordering

    3D Inspection Machine Example of item designation when ordering RF096.2D-Dmin/Dmax-L Symbol Description Dmin/Dmax ID measuring range, mm. Measured hole depth, mm. Example: RF096.2D-100/410-305 - 3D Inspection Machine, ID measuring range - 100...410 mm, measured hole depth - up to 305 mm. Structure and operating principle The operation of the machine is based on the principle of scanning the inner surface of the hole with a rotating 2D triangulation laser sensor RF627 Series.

  • Page 5: Connection

    3D Inspection Machine The machine operates as follows. The part to be measured is installed on the same axis with the sensor rotation system. At the command of the external controller, the laser sensor moves into the measured hole. The sensor starts rotating and scans the inner surface of the part. The controller transmits the polar coordinates of the surface (distance from the axis of rotation measured by the sensor and the corresponding angle of rotation) to the computer to calculate the required geometric parameters.

  • Page 6: Network Configuration

    3D Inspection Machine Network configuration Configure the network as shown below: I-7580 – Device name: PLC_1 Device name: i-7580 IP: 192.168.1.210 IP: 192.168.6.211 IP: 192.168.1.212 Mask: 255.255.0.0 Mask: 255.255.0.0 Mask: 255.255.0.0 9.1. 1. Select Start Menu > Control Panel > Network and Sharing Center. (For Windows 8 and higher, search for Control Panel, and select Network and Internet).
  • Page 7 3D Inspection Machine 4. Select Internet Protocol Version 4 (TCP/IPv4) and click Properties. 5. Select Use the following IP address and enter the IP address, Subnet mask, Default gateway and DNS server. Click OK and close the Local Area Connection Properties window. RF096.2D-100/410-305 [Revision 1.0.0] 20.11.2020...

  • Page 8: Plc

    3D Inspection Machine 9.2. 1. Double-click the TIA icon to start the Step 7 V11 software. 2. Click Project view. RF096.2D-100/410-305 [Revision 1.0.0] 20.11.2020...
  • Page 9 3D Inspection Machine 3. Search for accessible devices. Select PLC and click the Online & diagnostics button. 5. Set the IP address and the subnet mask. RF096.2D-100/410-305 [Revision 1.0.0] 20.11.2020...
  • Page 10 3D Inspection Machine 6. Set the device name. RF096.2D-100/410-305 [Revision 1.0.0] 20.11.2020...
  • Page 11 3D Inspection Machine 9.3. I-7580 1. Search for accessible devices. 2. Select the I-7580 module and click the Online & diagnostics button. 3. Set the IP address and the subnet mask. RF096.2D-100/410-305 [Revision 1.0.0] 20.11.2020...

  • Page 12: Gsd Import

    3D Inspection Machine 4. Set the device name. GSD import Please follow the steps to import the GSD file: Step 1: Get the GSD file The GSD file can be downloaded from the FTP site: ftp://ftp.icpdas.com/pub/cd/fieldbus_cd/profinet/converter/i-7580/gsd/ Step 2: Import the GSD file 1.
  • Page 13 3D Inspection Machine 2. Click Project view. 3. Select Menu > Options > Install general station description file (GSD). 4. Select and install the GSD file. RF096.2D-100/410-305 [Revision 1.0.0] 20.11.2020...

  • Page 14: Project Setup

    3D Inspection Machine Project setup Please follow the steps to set up the project: Step 1: Create the project 1. Double-click the TIA icon to start the Step 7 V11 software. 2. Create the project. Step 2: Project configuration 1. Add the PLC device. RF096.2D-100/410-305 [Revision 1.0.0] 20.11.2020...
  • Page 15 3D Inspection Machine 2. Select Add new device. 3. Set the PLC name as «PLC_1». RF096.2D-100/410-305 [Revision 1.0.0] 20.11.2020...
  • Page 16 3D Inspection Machine 4. Set the IP address and the subnet mask for PLC and add the new subnet. 5. Add the I-7580 module. RF096.2D-100/410-305 [Revision 1.0.0] 20.11.2020...
  • Page 17 3D Inspection Machine 6. Select the PROFINET interface. 7. Set the device name as «I-7580». RF096.2D-100/410-305 [Revision 1.0.0] 20.11.2020...
  • Page 18 3D Inspection Machine 8. Set the IP address for the I-7580 module. 9. Set the module type for the I-7580 module. 10. Set parameters for the I-7580 module. RF096.2D-100/410-305 [Revision 1.0.0] 20.11.2020...
  • Page 19 3D Inspection Machine 11. Compile and download to the device. RF096.2D-100/410-305 [Revision 1.0.0] 20.11.2020...
  • Page 20 3D Inspection Machine RF096.2D-100/410-305 [Revision 1.0.0] 20.11.2020...

  • Page 21: Communication

    3D Inspection Machine Communication 12.1. Communication sequence The I-7580 module contains 4 buffers: · PROFINET IO device input buffer. · PROFINET IO device output buffer. · COM port input buffer. · COM port output buffer. The PROFINET IO controller contains 2 buffers: ·...

  • Page 22: Profinet Input Data Area

    3D Inspection Machine 12.2. PROFINET Input Data Area The maximum input data length of I-7580 is 512 bytes. The first 8 bytes of the received input data are reserved for the communication status. The remaining data in the input data area represents the data packet received from the serial network. The 9th byte therefore shows the first byte of the received serial data.

  • Page 23: End Character" Mode

    3D Inspection Machine 12.2.3. "End character" mode As soon as the converter detects the end characters of the incoming serial data stream, it removes the data from the serial receive buffer and transfers it to the PROFINET IO device output buffer of the converter. If the time interval between two consecutive bytes is longer than the time needed to transmit three bytes, then the module treats this situation as an end of a string.

  • Page 24: Data Output Command (Byte 1)

    3D Inspection Machine Fixed data length (High byte). Length Fixed data length (Low byte). 0~255 Interval time between the two batches of the data. 0~255 Timeout value. 9~384 Data Output data to COM port. 12.3.1. Data output command (byte 1) The PROFINET IO Controller is cyclically polling the I-7580 module.

  • Page 25: Fixed Data Length (Byte 5, Byte 6)

    3D Inspection Machine 12.3.4. Fixed data length (byte 5, byte 6) These two bytes determine the length of the response data string. The converter waits until the data arriving at the COM port buffer has reached the specified length. To use this feature, the "Input fixed length data" parameter has to be set to "Enable".

  • Page 26: Communication Between Plc And Machine Protocol Description

    3D Inspection Machine 12.4. Communication between PLC and Machine 12.4.1. Protocol description The I-7580 Transport Protocol version 1.1.0 (hereinafter referred to as the protocol) is intended for transferring arbitrary data through the PROFINET IO Device/Slave interface converter to RS-232/422/485. The protocol has a minimum number of overhead bytes (10 bytes) added to the transmitted data in each packet.

  • Page 27: Data Packet Format

    3D Inspection Machine The figure shows a simple example of sending data. In this example, the size is 1000 bytes. According to the protocol specification, the maximum size of a transmitted packet is 376 bytes (366 data bytes and 10 overhead bytes). In this example, the amount of data will be divided into three chunks of 366 bytes and 268 bytes for the last chunk.

  • Page 28: Data Packet Payload From Plc To Machine

    3D Inspection Machine Header checksum. It is the least significant byte of the sum of the first 9 bytes of the DATA packet: CRC = (uint8_t)(byte0 + byte1 + byte2 + byte3 + byte4+ byte5 + byte6 + byte7 + byte8 + byte9) data[n] Transmitted data.

  • Page 29: Data Packet Payload From Machine To Plc

    3D Inspection Machine  «New Data Transfer» – The software writes new incoming data to the machine memory. For this purpose, the values of the «Scan Length» and «Calibration Diameter» variables are read from the input packet from the PLC and saved to PC's non-volatile memory.

  • Page 30: Diagnostic Messages

    3D Inspection Machine Diameter Average REAL 4 bytes Average diameter. Chamber Width Min REAL 4 bytes Minimum chamfer width. Chamber Width Max REAL 4 bytes Maximum chamfer width. Chamber Width Average REAL 4 bytes Average chamfer width. Circularity Min REAL 4 bytes Minimum circularity.

  • Page 31: Intended Use

    3D Inspection Machine Intended use 13.1. Preparation for use Install the machine on the conveyor in accordance with the connecting dimensions: · Check the cables. · Make sure that the network settings are correct. · Turn on the machine. 13.2. Testing The RF Camso IDProbe software is used to test the machine.
  • Page 32 3D Inspection Machine Set the scanning height in mm. Start the measurement process by clicking the Scan button. Upon completion of the scanning process, a 3D model of the object will appear on the screen: To calculate the parameters, click the Calculate button. The results are saved to a file.

  • Page 33: Measurements

    Requests for technical assistance should be addressed at support@riftek.com. Warranty policy Warranty assurance for the 3D Inspection Machine RF096.2D-100/410-305 Series - 24 months from the date of putting in operation; warranty shelf-life - 12 months. Revisions...

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