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XYZ Machine Tools RLX355 General Manual

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XYZ
RLX355
CNC LATHE
GENERAL MANUAL
ISO 9001
Manual NumberΚKRDM4100 Date MAY 2019 REVΚV4.0

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Summary of Contents for XYZ Machine Tools RLX355

  • Page 1 RLX355 CNC LATHE GENERAL MANUAL ISO 9001 Manual NumberΚKRDM4100 Date MAY 2019 REVΚV4.0...
  • Page 2 This machine is designed to cut common, metallic engineering materials (such as steel and aluminum). DO NOT use to cut special materials (such as composites) without agreement from XYZ Machine Tools. Any damage caused to the machine by processing such materials will not be covered by the warranty.
  • Page 3 RLX355 GENERAL MANUAL MACHINE SPECIFICATIONS MODE SPECIFICATIONS RLX355 360 mm / 8 3/4” Swing over bed SWING AND 1000 mm / 40” Swing over cross slide DISTANCE 52 mm / 2 1/8” Distance between centers 52 mm / 2 1/8”...
  • Page 4 RLX355 GENERAL MANUAL STANDARD ACCESSORIES Ϩ ADJUST LEVELING Ϩ AIR ASSISTED FLOATING TAILSTOCK SYSTEM Ϩ AUTOMATIC LUBRICATION SYSTEM Ϩ COOLANT SYSTEM Ϩ ERGONOMICALLY MOUNTED OPERATOR CONTROL Ϩ FULL MACHINE GURAD Ϩ HIGH INTENSITY MACHINE LIGHT Ϩ WORKING LIGHT Ϩ MANUAL Ϩ...
  • Page 5 RLX355 GENERAL MANUAL DIMENSION (STANDARD ) KRDM4100 V4.0...
  • Page 6 RLX355 GENERAL MANUAL KRDM4100 V4.0...
  • Page 7 RLX355 GENERAL MANUAL INTRODUCTION This lathe is made up of bed base, headstock, saddle, cross slide, operation panel, hydraulic, lubrication system, chip collecting equipment, safety guards, CNC controllers, etc.This lathe is designed to machine those workpieces that do not generate power chip, corrosion or flammable substances, such as magnesium alloy.

  • Page 8: Table Of Contents

    RLX355 GENERAL MANUAL CONTENTS CHAPTER 1 HEALTH AND SAFETY OPERATOR SAFETY ..................CH1-2 HEALTH AND SAFETY AT WORK ..............CH1-2 NOISE LEVEL ...................... CH1-3 OPERATING HAZARDS ..................CH1-3 VARIABLE SPEED DRIVE ................... CH1-4 POTENTIAL DANGER AREAS ................CH1-4 MACHINE SAFETY GUARD ................CH1-4 OPERATING SAFETY PRECAUTIONS ..............
  • Page 9 RLX355 GENERAL MANUAL CHAPTER 3 INSTALLATION PREPARATION ....................CH3-2 INSTALLATION LOCATION ................CH3-4 FOUNDATION CONSTRUCTION PLAN ............. CH3-5 ELECTRICAL EQUIPMENT INSTALLATION ............CH3-7 LEVELING THE MACHINE .................. CH3-12 INSPECTION ....................... CH3-13 CHAPTER 4 OPERATIONAL PROCEDURE MACHINE......................CH4-2 SAFETY EQUIPMENT ..................CH4-2 BEFORE START-UP ...................
  • Page 10 RLX355 GENERAL MANUAL 4.14 INSPECTION AFTER FINISH ................CH4-14 4.15 TURNED SURFACE FINISHES ................CH4-15 CHAPTER 5 MECHANISM AND ADJUSTMENT HEADSTOCK SYSTEM ..................CH5-2 FEED-MOTION TRANSMISSION MECHANISM ..........CH5-6 APRON ........................ CH5-8 TOOLPOST MECHANISM ................... CH5-9 TAILSTOCK ......................CH5-10 THE FULL-ENCLOSED (OPTION) ..............CH5-11 LUBRICATOR ......................
  • Page 11 RLX355 GENERAL MANUAL CHAPTER 7 MACHINE MAINTENANCE PREPARATION BEFORE MAINTENANCE ............CH7-2 LUBRICATION SYSTEM ..................CH7-2 LUBRICATION ..................... CH7-3 THE MACHINE MAINTENANCE ................. CH7-6 PREVENTIVE MAINTENANCE ................CH7-7 HOW TO ORDER REPLACEMENT PARTS ............CH7-9 CHAPTER 8 FUNCTION TROUBLE SHOOTING ..................CH8-2 ISO METRIC THREAD DATA ................
  • Page 12 RLX355 GENERAL MANUAL CHAPTER 9 PARTS LIST RLX 355 PARTS GUIDE CONTENTS ..............1 ELECTRICAL CABINET ..................2-3 MOTORS, CABLES & DRIVES ................4-5 SWITCHES AND BUTTONS ................5-6 PUMPS ........................ 6 HANDWHEEL AND JOG STICK ................6-7 PENDANT AND MODULE ................... 7 OTHER ELECTRICAL PARTS ................
  • Page 13 RLX355 GENERAL MANUAL 9.11 X AXIS DRIVE ASSEMBLY ................. H10-1 9.12 Z AXIS DRIVE ASSEMBLY ................. H11-1 9.13 STATIONARY STEADY ..................H12-1 9.14 TRAVELLING STEADY ..................H13-1 9.15 GUARD ASSEMBLY .................... H14-1 KRDM4100 V4.0...
  • Page 14 RLX355 GENERAL MANUAL This page is intentionally left blank. KRDM4100 V4.0...

  • Page 15: Chapter 1 Health And Safety

    RLX355 GENERAL MANUAL CHAPTER 1 HEALTH AND SAFETY PLEASE READ CAREFULLY BEFORE OPERATION OF THIS THCHINE CH1-1 KRDM4100 V3.0...

  • Page 16: Operator Safety

    RLX355 GENERAL MANUAL 1.1 OPERATOR SAFETY This lathe is fast, powerful machines can be dangerous if used under improper circumstances. Read the following Health and Safety Guidance Notes and observe before and during the use of the lathe. Please read the following health and safety guidance notes and understand how to operate the machine before using the machine.

  • Page 17: Noise Level

    RLX355 GENERAL MANUAL 1.3 NOISE LEVEL The noise level of this machine is within 90dB(A). In real life, the noise level can be higher than 90dB(A) because actual working conditions might be different. The conditions of measurement are with the spindle running at top speed, with a standard chuck fitted and without feed engagement.

  • Page 18: Variable Speed Drive

    RLX355 GENERAL MANUAL 1.5 VARIABLE SPEED DRIVE Note that these machines are designed to allow fast and easy change of the spindle speed. Take care to ensure that the workpiece is secure and the maximum safe speed for any operation are not exceeded.

  • Page 19: Operating Safety Precautions

    RLX355 GENERAL MANUAL 1.8 OPERATING SAFETY PRECAUTIONS Never use the machine without adequate lighting or if the machine light is broken. The floor could become slippery because of the spilt water or oil and cause accident. Ensure the floor is clean, dry and orderly.

  • Page 20: All Turning Machines

    RLX355 GENERAL MANUAL 1.9 GENERAL PRINCIPLES CONCERNING OPERATOR SAFETY FOR ALL TURNING MACHINES Do not allow turning or hand tools to be caught in the chuck or other holding device. Always support the workpiece as necessary- using chucks, steadies and centers.
  • Page 21 RLX355 GENERAL MANUAL 18. Beware of material flying from the lathes. 19. Do not wear rings, watches, ties or loose sleeved clothing. 20. Always use the recommended or equivalent hydraulic oil, lubricant oil and grease. 21. The working table adjacent to the machine should be secured to prevent the workpiece room falling onto the machine.
  • Page 22 RLX355 GENERAL MANUAL 35. Beware of large burrs on workpieces. 36. Always select the correct tool for the job. 37. Do not run the lathe unattended. 38. Do not use tools without handles. 39. Always support the workpiece as necessary-using vice.
  • Page 23 RLX355 GENERAL MANUAL 54. Be sure spindle is not running when using gauges on the lathe. 55. Always wear protection before operating the lathe. (a) Never remove protection for even a short time when operating the lathe. (b) Wear protective devices correctly.
  • Page 24 RLX355 GENERAL MANUAL 73. Never use excessive forces in polishing, filing. 74. Always use the proper hand tool to remove swarf. (a) Never hurry to remove swarf. (b) Beware of swarf wrapped around the spindle or workpiece. 75. Beware of tools/lathe parts falling on controls.

  • Page 25: Safe Operation Of Lathe Chucks

    RLX355 GENERAL MANUAL 1.10 SAFE OPERATION OF LATHE CHUCKS Where details of operating speeds and of maximum recommended operating speeds are supplied these are intended only as a guide. Such details must be regarded as for general guidance only for the following reasons Κ...

  • Page 26: Signs

    RLX355 GENERAL MANUAL 1.11 SIGNS CH1-12 KRDM4100 V3.0...
  • Page 27 RLX355 GENERAL MANUAL S-S1104 AC400V Yellow Sticker S-S1112 High Temperature Warning S-S1123 ISO 68 Slideway OIL S-S2030 Quill Out Warning S-S2040 Belt Warning CH1-13 KRDM4100 V3.0...
  • Page 28 RLX355 GENERAL MANUAL S-S2050 Air Rotation Tested S-S2060 Spindle Running Warning S-S2340 RLX Safety F Warning CH1-14 KRDM4100 V3.0...
  • Page 29 RLX355 GENERAL MANUAL S-S2091 Grease Maintain Warning S-S2140 Bar Warning S-S2190 Chuck Caution S-S2200 Lubricant To Tailstock S-S3100 Phase Rotation Tested CH1-15 KRDM4100 V3.0...
  • Page 30 RLX355 GENERAL MANUAL S-S3030 Maintenance Schedule CH1-16 KRDM4100 V3.0...
  • Page 31 RLX355 GENERAL MANUAL S-S3040 Safety Warning CH1-17 KRDM4100 V3.0...
  • Page 32 RLX355 GENERAL MANUAL S-S3051 Safety Precautions CH1-18 KRDM4100 V3.0...
  • Page 33 S-S1160 Point Label NOTE!!! On the RLX355 machine there are shipping brackets the hold the axes in place during shipping. These brackets must be removed before operating the machine. Do not discard the shipping brackets. The shipping brackets must be replaced if the machine is ever moved.
  • Page 34 RLX355 GENERAL MANUAL This page is intentionally left blank. CH1-20 KRDM4100 V3.0...

  • Page 35: Chapter 2 Shipping And Handling

    RLX355 GENERAL MANUAL CHAPTER 2 SHIPPING AND HANDLING PLEASE READ CAREFULLY BEFORE SHIPPING AND HANDLING OF THIS LATHE CH2-1 KRDM4100 V3.0...

  • Page 36: Shipping And Handling

    RLX355 GENERAL MANUAL 2.1 SHIPPING AND HANDLING This lathe is composed of bed base, headstock, saddle, cross slide, operation panel, hydraulic, lubrication system, chip collecting equipment, safety guards, CNC controllers, etc. Those components are connected with electrical cables and or pneumatic piping circuit.
  • Page 37 RLX355 GENERAL MANUAL 2.1.3 NOTICES Check if there is any people or blockage around the working area before starting to lift the package. Blockage should be removed and people be told to leave before proceed. Do not stop the lifting motions suddenly during the process. Pervent sudden movement Of the machine, too quick and the macine could become unbalanced.

  • Page 38: Lifting With The Machine Packed

    RLX355 GENERAL MANUAL 2.2 LIFTING WITH THE MACHINE PACKED 2.2.1 SAFETY RULES FOR MACHINE LIFTING The following safety rules must be absolutely followed when lifting and/or moving the latheΚ Use a forklift of sufficient capacity to raise or move the lathe.
  • Page 39 RLX355 GENERAL MANUAL 2.2.2 USING FORK-LIFTING TRUCK The lathe should be lifted and moved by a forklift. Attention should be paid to the machine balance during lifting and moving. This lathe should be lifted under the followingΚ The loading capacity of the lifting equipment should be 5 tons at least.
  • Page 40 RLX355 GENERAL MANUAL 2.2.3 SING CRANE OR OTHER LIFTING EQUIPMENT The loading capacity of the lifting equipment should be 5 tons at least. The loading capacity below 5 tons is prohibited. Wire cables and chains of the lifting equipment should be able to bear a load of 5 tons at least.

  • Page 41: Transportation And Unpacking

    RLX355 GENERAL MANUAL 2.3 TRANSPORTATION AND UNPACKING 2.3.1 TRANSPORTATION Ensure to fasten all the loose parts firmly during transportation. Ensure to fix the lathe firmly inside the crate to prevent the lathe move from falling. Ensure to enclose the lathe with a waterproof cover to keep this lathe from moisture or corrosive substance.

  • Page 42: Storage

    RLX355 GENERAL MANUAL 2.4 STORAGE 2.4.1 STORAGE WITH THE MACHINE PACKED Ensure to put an anti-moisture substance inside the crate. Do not place the whole packing directly under the sunlight or near any other heat source. Keep away from any corrosive substance or any equipment causing abnormal vibration.

  • Page 43: Chapter 3 Installation

    RLX355 GENERAL MANUAL CHAPTER 3 INSTALLATION PLEASE READ CAREFULLY BEFORE INSTALLATION THIS LATHE CH3-1 KRDM4100 V3.0...

  • Page 44: Preparation

    RLX355 GENERAL MANUAL 3.1 PREPARATION To upgrade the operation efficiency and accuracy of this CNC lathe, a proper foundation is required. Ensure the site space and the path width is large enough to install and transport the whole lathe at least 30 working days before the arrival of this lathe. If short of andard for space, replaced inform local agent or us as soon as possible, we will provide a suggestion and information service for you.
  • Page 45 RLX355 GENERAL MANUAL 3.1.1 SPACE REQUIREMENT A distance of at least 500mm is required from machine to wall end objects or between machines to ensure easy repair, cleaning and maintenance of machine. Recommended site space for the lathe with standard equipment: CH3-3 KRDM4100 V3.0...

  • Page 46: Installation Location

    RLX355 GENERAL MANUAL 3.2 INSTALLATION LOCATION To upgrade the operation efficiency and accuracy of this CNC lathe, a proper foundation is required. It is recommended that this CNC lathe should be located in a plant with ambient temperature of around 20 C and without the influence of dampness, chemical gas or trembling.

  • Page 47: Foundation Construction Plan

    RLX355 GENERAL MANUAL 3.3 FOUNDATION CONSTRUCTION PLAN This lathe should be placed upon a solid foundation to maintain the lathe accuracy for a long run. Dig the planning site to about 100cm underground. Pave the bottom with a layer of pebble of 20 cm thick, then fill the site with concrete. The foundation surface should be level and flat.
  • Page 48 RLX355 GENERAL MANUAL 3.3.3 FOUNDATION CONSTRUCTION CH3-6 KRDM4100 V3.0...

  • Page 49: Electrical Equipment Installation

    RLX355 GENERAL MANUAL 3.4 ELECTRICAL EQUIPMENT INSTALLATION This lathe should be installed under the right electrical environments. WARNING !!! Before connecting the power wires, make sure the voltage is the same for both the machine and the plant power. 3.4.1 POWER SUPPLY REQUIREMENT Voltage: the voltage must be between 85% to 110% of the local voltage Frequency: the frequency must be between ̈́...
  • Page 50 RLX355 GENERAL MANUAL 3.4.2 POWER WIRING Follow the instructions below to wire powerΚ Ensure the electrical cables have the same or better power rating as prescribed in the electrical document. Only qualified engineers are allowed to connect the power cable of this lathe.
  • Page 51 RLX355 GENERAL MANUAL 3.4.3 GROUNDING Connect the connector marked with “PE” inside the electric cabinet to the external grounding conductor. If it is no “PE” wiring on the external power supply system, please prepare one ground wire and set a grounding copper rod under the ground, then connect the “PE”...
  • Page 52 RLX355 GENERAL MANUAL 3.4.4 ELECTRICAL CONNECTION CH3-10 KRDM4100 V3.0...
  • Page 53 RLX355 GENERAL MANUAL 3.4.5 SPECIFICATION OF ELECTRICAL REQUIREMENT CONTROL : FAGOR (STANDARD) Total power capacity of the equipment : 10 KW Current-fault Voltage Rated Capacity Wire breaker Њ14 ̀ ф 35 A 220V Њ10 ̀ ф 20 A 380V Њ 10 ̀ ф...

  • Page 54: Leveling The Machine

    RLX355 GENERAL MANUAL 3.5 LEVELING THE MACHINE 3.5.1 ADJUST THE MACHINE If the CNC lathe is not installed properly, its bed may become twisted. Even a slight amount of twist will move centers out of alignment, and result in inaccurate work. Adjust the machine leveling under the following procedures: Place the temporary foundation pads or leveling blocks on the foundation.

  • Page 55: Inspection

    RLX355 GENERAL MANUAL 3.6 INSPECTION 3.6.1 BEFORE POWER START-UP Ensure the power supply specification is correct. Ensure electric cables and connectors are appropriated based on the local safety regulations. Ensure connections between the lathe and grounding terminals are correct. Ensure the current-fault breaker required by the local safety regulations is installed on the power supply side.
  • Page 56 RLX355 GENERAL MANUAL 3.6.2 AFTER POWER START-UP Make sure the power source wires are connected to the right connection points. Follow the instructions below to check the power wiring. Ensure functions of the power supply switches are normal. Ensure the hydraulic pump and cutting coolant pump work normally. Stop the lathe immediately if the pressure indication is abnormal.

  • Page 57: Chapter 4 Operational Procedure

    RLX355 GENERAL MANUAL CHAPTER 4 OPERATIONAL PROCEDURE PLEASE READ CAREFULLY BEFORE STARTING TO OPERATE THIS MACHINE CH4-1 KRDM4100 V3.0...

  • Page 58: Machine

    RLX355 GENERAL MANUAL 4.1 MACHINE This machine could be operated under manual or automatic mode. The information about how to operate this machine is given below. Please read carefully before starting to operate this machine. 4.2 SAFETY EQUIPMENT Safty chuck guard.
  • Page 59 RLX355 GENERAL MANUAL 4.3.2 WARNINGS Ensure you know how to use this machine before starting it. Always wear the correct protection outfit, such as safety goggles, oil-proof safety shoes, safety uniform, etc. before starting the machine. Ensure all the doors and shields of the machine, the operating panel and the main power supply panel are closed before starting up the machine.

  • Page 60: Start And Stop The Machine

    RLX355 GENERAL MANUAL 4.4 START AND STOP THE MACHINE 4.4.1 START PROCEDURE Connect the power supply. Turn on the main power supply switch. WARNING !!! Ensure the load capacity is correct before turning on the power supply. 4.4.2 EMERGENCY STOP PROCEDURE If any emergency conditions are happened, push down the emergency stop button on the main operation panel to stop the machine immediately.

  • Page 61: Warm-Up

    RLX355 GENERAL MANUAL 4.5 WARM-UP Based on our experience, the sudden thermal expansion of the casting parts might damage the contact surfaces of the sliding parts and result in a serious oil leakage and loss precision. Ensure to warm up the machine before starting to machine the workpieces if the machine has not been run for sometime.

  • Page 62: Preparation

    RLX355 GENERAL MANUAL 4.6 PREPARATION 4.6.1 WARNINGS Always use the recommended cutting tools. Otherwise this might cause an accident. Do not use broken or defective cutting tools. Ensure to have a sound lighting facility around the working area. Tools and equipment surrounding the machine should be kept in place. Keep the machine and working area clean and orderly.

  • Page 63: Operation

    RLX355 GENERAL MANUAL 4.7 OPERATION 4.7.1 WARNINGS Beware of loose or long hair near the working area to avoid unnecessary accident from happening. Do not wear gloves when operating the machine, otherwise it will cause dangers. Always handle large workpieces with appropriate manpower.

  • Page 64: Zero Point Returning Procedure

    RLX355 GENERAL MANUAL 4.8 ZERO POINT RETURNING PROCEDURE The zero point returning should move toward the positive direction for X and Z axis. Along each of the two directions, ensure the starting point is at least 30mm away from the zero point in the negative direction for X and Z axis.

  • Page 65: Manual Opreration Procedure

    RLX355 GENERAL MANUAL 4.9 MANUAL OPERATION PROCEDURE 4.9.1 MANUAL OPERATION MODE Select switch to JOG mode to enable this mode. Please note that turn the JOG mode select switch to manual mode will interrupt the automatic operation process. On the other hand, the manual operation will stop if any mode other than manual mode has been selected.
  • Page 66 RLX355 GENERAL MANUAL 4.10 START OR STOP SPINDLE ROTATION 4.10.1 CHANGE SPINDLE SPEED (MANUAL) Spindle drive is from the main motor using an AC inverter variable speed drive and through a manually operated speed range selector lever. The spindle speed is first selected by means of the selector lever onto one of two positions.

  • Page 67: Start Or Stop The Spindle Rotation

    RLX355 GENERAL MANUAL 4.10.2 CHANGE SPINDLE SPEED (AUTO) If automatic gear change system (Optional) is supplied on this lathe, the spindle speed is selected automatically. 35 – 1400 RPM LOW SPEED : HIGH SPEED : 1401 – 4000 RPM 4.10.3 START OR STOP THE SPINDLE ROTATION Refer to the following steps to start or stop the spindle rotation Κ...
  • Page 68 RLX355 GENERAL MANUAL 4.10.4 SPINDLE SPEED CALCULATIONS As a variable speed drive is available to the spindle, it is possible to machine a particular material at its optimum surface speed, hence spindle speed in rev/min and at the optimum power available.

  • Page 69: Operation

    RLX355 GENERAL MANUAL 4.11 OPERATION 4.11.1 PREPARATION Please follow steps below to prepare for the process Κ Select the proper way of machining, jig mounting and fixture equipment. Design the machining sequence. Select the proper machine tools and arrange the tool sequence.

  • Page 70: Inspection After Finish

    RLX355 GENERAL MANUAL 4.14 INSPECTION AFTER FINISH Ensure all the machine parts are in good conditions. Check the centralized lubrication system. Fill up or refill the oil if necessary. Ensure there is no leakage occurred in the pipe lines. Ensure all screws are secured properly.

  • Page 71: Turned Surface Finishes

    RLX355 GENERAL MANUAL 4.15 TURNED SURFACE FINISHES Many factors effect the surface finish achieved when turning. The following table assumes that good turning practices are followed and that the best possible conditions are available. I.e., machine and equipment are in good condition with tools and components held effectively with optimum rigidity.
  • Page 72 RLX355 GENERAL MANUAL This page is intentionally left blank. CH4-16 KRDM4100 V3.0...
  • Page 73 RLX355 GENERAL MANUAL CHAPTER 5 MECHANISM PLEASE READ CAREFULLY BEFORE OF ADJUSTMENT THIS MACHINE CH5-1 KRDM4100 V3.0...

  • Page 74: Headstock System

    RLX355 GENERAL MANUAL 5.1 HEADSTOCK SYSTEM 5.1.1 SPINDLE DRIVE MECHANISM Spindle is driven by an AC servomotor or inverter variable speed motor through a timer belt. Spindle forward/reverse running control, start/stop control and speed control are controlled by CNC system. The spindle speed is first selected by means of the selector lever onto one of two positions.
  • Page 75 RLX355 GENERAL MANUAL 5.1.2 SPINDLE POSITIONING MECHANISM The sensor tracks the spindle rotation motion and feeds the positioning signal to the spindle drive motor’s controller to control the spindle position precisely. CH5-3 KRDM4100 V3.0...
  • Page 76 RLX355 GENERAL MANUAL 5.1.3 CHUCKS AND 3-JAW CHUCK MOUNTING When fitting chucks or faceplates, first ensure that the spindle node and chuck tapers are clean; mount the chuck and ascertain that the cam locks in the correct position. When mounting a new chuck, it may be necessary to reset the camlock studs (A). To do this,...
  • Page 77 RLX355 GENERAL MANUAL 5.1.4 CHUCK GUARDS The lathe is supplied with a fully interlocked chuck guard, which is suitable only for use with standard chucks normally supplied with the machine. This chuck guard must be in the fully closed position before the spindle is permitted to run.

  • Page 78: Feed-Motion Transmission Mechanism

    RLX355 GENERAL MANUAL 5.2 FEED-MOTION TRANSMISSION MECHANISM 5.2.1 X AXIS TRANSMISSION MECHANISM The working table is seated on guide rails of the saddle and driven by the AC servo motor via the connection of a coupling and a ballscrew. The AC servo motor is connected to the ballscrew through a belt.
  • Page 79 RLX355 GENERAL MANUAL 5.2.2 Z AXIS TRANSMISSION MECHANISM The sadle is seated on guide rails of the bed and driven by the AC servo motor via the connection of a coupling and a ballscrew. The AC servo motor is connected to the ballscrew through a belt.

  • Page 80: Apron

    RLX355 GENERAL MANUAL 5.3 APRON The apron is fastened to the saddle and hangs on the front of the bed. It provides manual feed controls for X, Z-axes, spindle running direction, etc. CH5-8 KRDM4100 V3.0...

  • Page 81: Toolpost Mechanism

    RLX355 GENERAL MANUAL 5.4 TOOLPOST MECHANISM 5.4.1 POWER INDEX (OPTIONAL) The power index is driven by an electrical motor. The tool selection is accomplished by using the proximity switch. As the tool exchange command is issued, the swivel disk will be rotated to the selected tool position according to NC or manual commands.

  • Page 82: Tailstock

    RLX355 GENERAL MANUAL 5.5 TAILSTOCK The tailstock can be moved along the bed ways and clamped in position by clamping lever(A and B) . To facilitate tailstock movement, the tailstock is equipped with an air floating system (Patent) for operator to move tailstock effortlessly. The pressure gauge is set at 4 kg/cm by adjusting air regulator.

  • Page 83: The Full-Enclosed (Option)

    RLX355 GENERAL MANUAL 5.6 THE FULL-ENCLOSED (OPTION) A full-enclosed sheet metal enclosure is designed to isolate the running machine and the cutting coolant and flying chips it generates from the operator. Chips are conveyed to the chip-collecting bucket through the chip conveying tunnel. The circulating cutting coolant is pumped through the coolant filters to the coolant distributors.

  • Page 84: Lubricator

    RLX355 GENERAL MANUAL 5.7 LUBRICATOR 5.7.1 PARTS OF LUBRICATOR Electrical control box cover Beeper YET-F control box 10. Pressure gauge Oil tank cap 11. One-way elbow adapter Upper lid 12. Lifting rod Inlet filter 13. Shaft set Oil tank 14. Pressure release valve Folat switch 15.
  • Page 85 RLX355 GENERAL MANUAL 5.7.2 LABEL Name Plate Danger Outside of the electrical control box top Front side of the electrical control box cover Wiring Diageam Operation Notice Inside of the electrical control box Notice Top right corner of the front side of the oil tank...
  • Page 86 RLX355 GENERAL MANUAL 5.7.3 LUBRICANT FILLING Remove the oil tank cap and fill the tank with clean lubricant at the level of 80% of the tank height (Fig. 3). Approved lubricant viscosity range is 30~150 cSt. NOTE !!! Viscosity higher than 150 cSt may result the burn down of the lubrication systems.
  • Page 87 RLX355 GENERAL MANUAL Characteristics of Electrical AppliancesΚ (a) Loading CapacityΚLoading the 110% Listed Electrical Current (i.e. 2.2 A) for flowing,and it's available to let current keep on following without any melting. (b) TemperatureΚProceed the preceding test for 1.5 hours, keep testing it with the original current every 10 minutes.
  • Page 88 RLX355 GENERAL MANUAL 5.7.4.3 EXTRA FUSE FOR SPARE PARTS One extra fuse for spare parts is attached inside the electrical control box. 5.7.5 LUBRICATOR MAINTENANCE iSHAN centralized lubrication systems are of low maintenance. However, related connection needs to be reviewed if properly fitted to secure the proper function of the system.
  • Page 89 RLX355 GENERAL MANUAL CHAPTER 6 ADJUSTMENT PLEASE READ CAREFULLY BEFORE ADJUSTMENT OF THIS MACHINE CH6-1 KRDM4100 V3.0...

  • Page 90: Mechanical Adjustment

    RLX355 GENERAL MANUAL 6.1 MECHANICAL ADJUSTMENT Ensure to turn off the main power supply and put warning signs on visible spots before inspecting the belt tension. Do not touch or reach over the pulleys and the belts if the power is still on.

  • Page 91: Transmission's Belt Tension

    RLX355 GENERAL MANUAL 6.2 TRANSMISSION’S BELT TENSION After the machine has been operated for a long period, the spindle drive-timing belt may gradually become loose. Check the main drive belt tension frequently. 6.2.1 SPINDLE TRANSMISSION’S BELT TENSION Follow steps below to adjust the belt tension Κ...
  • Page 92 RLX355 GENERAL MANUAL 6.2.3 SPINDLE TRANSMISSION’S BELT CH6-4 KRDM4100 V3.0...
  • Page 93 RLX355 GENERAL MANUAL 6.2.4 SPINDLE POSITIONING BELT TENSION Follow steps below to adjust the belt tensionΚ Make sure the power source has been disconnected before adjusting the timing belt tension. Loosen the 4 fastening screws (1). Adjust the belt tension properly by tightening the belt.
  • Page 94 RLX355 GENERAL MANUAL 6.2.5 X AXIS TRANSMISSION’S BELT TENSION Make sure the power source has been disconnected before adjusting the timing belt tension. Remove the cover on the X-axis bracket. Loosen 4 fastening screw (1). Adjust the belt tension properly by tightening the belt.
  • Page 95 RLX355 GENERAL MANUAL 6.2.6 Z AXIS TRANSMISSION’S BELT TENSION Make sure the power source has been disconnected before adjusting the timing belt tension. Remove the cover for Z-axis AC servomotor. Loosen 4 fastening screw(1). Adjust the belt tension properly by tightening the belt.

  • Page 96: Gib Adjustment

    RLX355 GENERAL MANUAL 6.3 GIB ADJUSTMENT Because of long-term friction between the bed and carriage, wear may occur. Proper gib adjustment is necessary after the machine has been operated for a long time. 6.3.1 ADJUST SADDLE GIB ( Z AXIS ) Make gib adjustment as per the following proceduresΚ...
  • Page 97 RLX355 GENERAL MANUAL 6.3.3 GIB ADJUSTMENT CH6-9 KRDM4100 V3.0...

  • Page 98: Tailstock Adjustment

    RLX355 GENERAL MANUAL 6.4 TAILSTOCK ADJUSTMENT 6.4.1 TAILSTOCK CHECK Using a 300mm (12”) long ground steel bar mounted between center, check the alignment by traversing a dial test indicator along the centerline of the bar. To correct any error first release the tailstock clamp levers, slacken the rear locating screw (1) and then adjust the screws (2) on each side of the tailstock bodylaterally.
  • Page 99 RLX355 GENERAL MANUAL 6.4.2 TAILSTOCK SET-OVER The tailstock can be set over for the production of shallow tapers or for re-alignment. Set over adjustment as per the following proceduresΚ Unclamp all tailstock clamping lever. Loosen rear location screw (1) one turn.

  • Page 100: Headstock Adjustment

    RLX355 GENERAL MANUAL 6.5 HEADSTOCK ADJUSTMENT 6.5.1 HEADSTOCK ALIGNMENT CHECKS Take a light over a 150mm (6”) length of 50mm(2”) diameter steel bar held in a chuck (but not supported at free end). Micrometer readings at each end of the turned bar A and B should be within 0.02 mm(0.0008”).
  • Page 101 RLX355 GENERAL MANUAL 6.5.2 HEADSTOCK ALIGNMENT CHECKS Align headstock as per the following procedures: Loosen 4 fastening headstock screw (3) and fastening screw (1). Adjust screw (2) at each side of base by loosening one and tightening the other to laterally move the headstock within tolerance.
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  • Page 103: Chapter 7 Machine Maintenance

    RLX355 GENERAL MANUAL CHAPTER 7 MACHINE MAINTENANCE PLEASE READ CAREFULLY BEFORE MAINTENANCE ON THIS MACHINE CH7-1 KRDM4100 V3.0...

  • Page 104: Preparation Before Maintenance

    RLX355 GENERAL MANUAL 7.1 PREPARATION BEFORE MAINTENANCE Fully Understand all the safety instructions illustrated in the manual. Always maintain the machine under the foreman’s instruction. Prepare all the necessary spare parts, such as washer, O ring, seal, etc., in advance.

  • Page 105: Lubrication

    RLX355 GENERAL MANUAL 7.3 LUBRICATION 7.3.1 LUBRICATION FOR THE X AND Z AXIS BEARINGS Grease is used to lubricate bearings of X-axis and Z-axis. The recommended grease ( Nbu 15) could be used in high working temperature conditions. It has a good abrasive property and does not changed.
  • Page 106 RLX355 GENERAL MANUAL 7.3.4 THE OIL GUIDE TABLE (V2.7) 7.3.4.1 OIL GUIDE TABLE A (For all machine type) Lubrication Tank Lubricant Position Cutting Coolant Slideway and Ballscrew ϨViscosity ISO VG68 ϨGood Heat ϨAnti-wear, Lubricant conduction ϨGood lubricant Characteristic Extreme-pressure performance...
  • Page 107 RLX355 GENERAL MANUAL 7.3.4.2 OIL GUIDE TABLE D (FOR LATHES ) Lubricant Position Gearbox Lubricat Chuck Grease Quill Lubricat ϨViscosity ISO VG68 ϨNLGI #2 ϨViscosity ISO VG32 ϨDrop point >17˃к ϨAnti-rust, Lubricant ϨAnti-wear, ϨSolid LubricantΚ Characteristic anti-oxidation Extreme -pressure ϨGood Stability...

  • Page 108: The Machine Maintenance

    RLX355 GENERAL MANUAL 7.4 THE MACHINE MAINTENANCE Ensure to turn off the main power switch, the power switch of the machine panel and main power circuit breaker and put “Under maintenance, Do not touch any power switch” warning signs on visible spots before starting the maintenance work.

  • Page 109: Preventive Maintenance

    RLX355 GENERAL MANUAL 7.5 PREVENTIVE MAINTENANCE To keep the machine in good service conditions, please follow the procedures below to maintain the machine. 7.5.1 DAILY MAINTENANCE Check to see if the oil quantity in the automatic lubricator is sufficient. Check to see if the cutting fluid quantity in the fluid tank is sufficient.
  • Page 110 RLX355 GENERAL MANUAL 7.5.2 WEEKLY MAINTENANCE Ensure all the pumps work well. Ensure the automatic station disc turret could be operated smoothly. 7.5.3 MONTHLY MAINTENANCE Check gibs on the bed and cross slide. If necessary, adjust gibs according to the instructions in “GIB ADJUSTMENT”...

  • Page 111: How To Order Replacement Parts

    RLX355 GENERAL MANUAL 7.5.5 YEARLY MAINTENANCE Ensure the push buttons and switches on the control panels work properly. Remove all the carbon deposited on the electrical relay points, then clean all the electrical relay points with alcohol liquid. Clean up the cutting oil tank, then fill up the tank with recommended oil.
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  • Page 113 RLX355 GENERAL MANUAL CHAPTER 8 APPENDIX CH8-1 KRDM4100 V3.0...

  • Page 114: Trouble Shooting

    RLX355 GENERAL MANUAL 8.1 TROUBLE SHOOTING 8.1.1 TABLE A PROBLEM PROBABLE CAUSES CORRECTION MACHINE START 1. Fuse in control circuit 1. Replace FAILURE burnt out 2. Correct it 2. Incorrect power source 3. Reset 3. Overload thermal relay tripped INSUFFICIENT POWER 1.
  • Page 115 RLX355 GENERAL MANUAL 8.1.2 TABLE B (FOR LUBRICATOR) Problem Diagnostics Troubleshooting Power cable is not connected Check the power cable The repair needs to be done Indication light fails to work by authorized personnel. Check if power cable is Incorrect power connection to connected in mistake or burn out the inside wiring.
  • Page 116 RLX355 GENERAL MANUAL Problem Diagnostics Troubleshooting Disassemble the pipe connecting with the output bore and check if the lubricant is discharged from the lubricator. The piping layout could be If YES, the lubricator is at plugged or broken. Find out normal condition.

  • Page 117: Iso Metric Thread Data

    RLX355 GENERAL MANUAL 8.2 ISO METRIC THREAD DATA O. Dia. Core Pitch Depth Flat Effective Tapping Clear Dia. 2.3866 0.3067 0.0625 2.675 3.1412 0.4294 0.0875 3.545 4.0184 0.4908 4.48 4.7732 0.6134 0.125 5.35 6.4664 1.25 0.7668 0.15625 7.188 10.0 8.1596 0.9202...
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  • Page 119 CHAPTER 9 PARTS LIST CH9-1...
  • Page 120 This page is intentionally left blank.
  • Page 121 Spindle Drive Assembly H01-1...

  • Page 122: Spindle Drive Assembly

    PARTS LIST Spindle Drive Assembly Part Number Description Specification XYZ Part No. LS010010 SPINDLE HOUSING LS010021 REAR HOUSING COVER 1349 LS010030 SPINDLE LS010040 REAR BEARING COVER 15046 LS010050 CAMLOCK 17814 LS010090 BELT GEAR 17815 LS010140 SPINDLE DRIVE PULLEY LS010180 FRONT BEARING COVER LS010190 CAM SCREW LS010270...
  • Page 123 Speed Selector Assembly H02-1...

  • Page 124: Speed Selector Assembly

    PARTS LIST Speed Selector Assembly Specification XYZ Part No. Part Number Description 14169 Set (1,3,4) LS010060 SLIDE SHAFT 13468 LS010100 GEAR 14169 Set (1,3,4) LS010120 GEAR 14169 Set (1,3,4) LS010130 GEAR 11841 LS010150 BELT GEAR LS010220 COVER LS010230 COVER 13453 LS010240 SHAFT DRIVE 6379...
  • Page 125 PARTS LIST Speed Selector Assembly Part Number Description Specification XYZ Part No. ψ10 ARS110010 RETAINING RING ψ70 ARS125070 RETAINING RING 13325 ASM406012 HEADLESS SCREW M6x12 ASM606016 HEXAGON SOCKET CAP HEAD SCREW M6x16 ASM606020 HEXAGON SOCKET CAP HEAD SCREW M6x20 ASM608020 HEXAGON SOCKET CAP HEAD SCREW M8x20 AWMT01006 BRIGHT WASHER...
  • Page 126 Chuck Cover Assembly H03-1...

  • Page 127: Chuck Cover Assembly

    PARTS LIST Chuck Cover Assembly Part Number Description Specification XYZ Part No. LS010510 CHUCK COVER LS010660 LIMIT COLLAR 8368 LS400590 COVER LS400600 LIMIT SWITCH BASE ASM106008 BUTTON HEAD CAP M6x8 6512 SCREW ASM204030 CROSS RECESS HEAD M4x30 12195 SCREW ASM605010 HEXAGON SOCKET CAP M5x10 6532...
  • Page 128 Encoder Assembly H04-1...
  • Page 129 PARTS LIST Encoder Assembly Part Number Description Specification XYZ Part No. 17814 LS010090 GEAR 12609 LS010551 BELT GEAR KR010571 BRACKET KR010580 COVER LS010590 CIRCULAR CYLINDER KR010601 SPACER 14282 KR010610 SHAFT LS010640 BELT HTD-5M-680-15 12875 AB6203ZZ BEARING 6203ZZ 3086 AK0505012 5x5x12mm ASM305012 FLAT HEAD SCREW M5x12L...
  • Page 130 Bed Assembly H05-1...

  • Page 131: Bed Assembly

    PARTS LIST Bed Assembly Part Number Description Specification XYZ Part No. LS040010 BASE 11454 KR040120 ADJUSTABLE SCREW 11454 KR040130 HEXAGON NUT 11854 KR040140 BLOCK H05-2...

  • Page 132: Spindle Motor Drive Assembly

    Spindle Motor Drive Assembly H06-1...
  • Page 133 PARTS LIST Spindle Motor Driver Assembly No. Part Number Description Specification XYZ Part No. 12067 LS010400 SPINDLE PULLEY LS010140 BELT GEAR 7.5HP 17815 11841 LS010150 GEAR BOX BELT GEAR LS040040 MOTOR MOUNTING KR040030 GUIDE BAR KR040050 SPACER KR040051 SPACER-MACHINING KR040060 PIVOT KR040070 ADJUSTABLE SCREW...
  • Page 134 Saddle Assembly H07-1...

  • Page 135: Saddle Assembly

    PARTS LIST Saddle Assembly Part Number Description Specification XYZ Part No. LS050010 SADDLE KR050020 ADJUSTABLE SCREW 39mm 5057 KR050030 ADJUSTABLE SCREW 29mm 5059 LS050060 GIB SEAT 5064 KR050070 LS050080 APRON/BALL NUT BRACKET 16447 LS050110 5284 KR090280 SADDLE FLAT WIPER 9794 Set LS050150 SADDLE VEE WIPER KR050160...

  • Page 136: Cross Slide Assembly

    Cross Slide Assembly H08-1...
  • Page 137 PARTS LIST Cross Slide Assembly Part Number Description Specification XYZ Part No. LS060010 CROSS SLIDE 9794 Set LS060020 CROSS SLIDE WIPER LS060030 CROSS SLIDE WIPER 50mm 9794 Set LS060040 CROSS SLIDE WIPER 38mm 9794 Set LS060050 MOUNT PLANE 12585 Assembled KR060060 MOUNT BLOCK 12585 Assembled...

  • Page 138: Tailstock Assembly

    Tailstock Assembly H09-1...
  • Page 139 PARTS LIST Tailstock Assembly Part Number Description Specification XYZ Part No. 14323 LS090010 TAILSTOCK BODY 13319 LS090020 TAILSTOCK QUILL LS090030 TAILSTOCK BASE LS090040 CLAMP PLATE 9128 LS090060 LEADSCREW 9128 LS090070 LEADSCREW NUT LS090080 QUILL CLAMP SHAFT LS090100 HAND LEVER LS090110 HAND LEVER LS090130 ADJUSTABLE BLOCK...
  • Page 140 H10-1...

  • Page 141: Axis Drive Assembly

    PARTS LIST X Axis Drive Assembly Part Number Description Specification XYZ Part No. LS110010 BALL SCREW X AXIS 10605 11533 KR110020 BEARING COVER LS110031 BRACKET PULLEY 29136(SWI) KR110050 SPACER BELT HTD-5M-535-15 KR110077 MOTOR ADJUSTABLE PLATE LS110080 APRON-BALL SCREW NUT MOTOR PULLEY 29430(SWI) 17172+17173 13639...
  • Page 142 H11-1...

  • Page 143: Z Axis Drive Assembly

    PARTS LIST Z Axis Drive Assembly Part Number Description Specification XYZ Part No. 12418 LS130010 BALL SCREW KR130023 BRACKET MOTOR PULLEY 29435(SWI) 17408 PULLEY 29880(SWI) 17411 BELT HTD-5M-375-15 KR130079 MOTOR ADJUSTABLE PLATE FERRULE 16350(SWI) 17647 Z AXIS SERVOMOTOR LS130100 REAR BRACKET 5652 KR130110 BEARING COVER...

  • Page 144: Stationary Steady

    Stationary Steady H12-1...
  • Page 145 PARTS LIST Stationary Steady Part Number Description Specification XYZ Part No. 7024 Complete LS220010 STATIONARY STEADY BASE KR220030 COLLAR KR220040 COLLAR-CLAMP SCREW KR220050 FINGER SCREW KR220060 RETAINING BUSH-FINGER KR220070 BEARING SHAFT KR220080 PAD TYPE FINGER KR220090 COLLAR-STEADY TOP CLAMP KR220100 STATIONARY STEADY TOP KR220110 PIVOT PIN...

  • Page 146: Travelling Steady

    Travelling Steady H13-1...
  • Page 147 PARTS LIST Travelling Steady Part Number Description Specification XYZ Part No. 7039 Complete KR230010 TRAVELLING STEADY BASE KR220030 COLLAR KR220040 COLLAR-CLAMP SCREW KR220050 FINGER SCREW KR220060 RETAINING BUSH-FINGER KR220070 BEARING SHAFT KR220080 PAD TYPE FINGER AB6000ZZN BEARING 6000ZZ 11845 ψ4x25 mm AKP104025 SPRING DOWEL ψ5x45 mm...
  • Page 148 H14-1...

  • Page 149: Guard Assembly

    PARTS LIST Guard Assembly Part Number Description Specification XYZ Part No. ELECTRICAL CABINET 29104-13(SWI) LU400030 BRACKET ARM LS400052 BRACKET ARM KR400060 COVER-SPINDLE MOTOR LS400070 COVER-HEAD END FRONT LS400090 BRACKET ARM-MPG CONTROL KR400100 BOX-MPG CONTROL LS400120 COVER-TAIL END FRONT LW400170 SLEEVE-SWTVEL TABLE LW400180 CONTROL BOX SWIVEL TABLE LS400210...
  • Page 150 PARTS LIST Guard Assembly Part Number Description Specification XYZ Part No. COVER –SADDLE LS400480 18249 LS400490 COOLANT TANK LS400500 SWARF BIN 18249 LS400510 COVER-COOLANT TANK LS400520 FIXED COVER-COOLANT PUMP 1825 LS400530 COOLANT PUMP LS400540 SQUARE PROTECTION TUBE 17542 LS400550 FLEXIBLE CABLE CARRIER 15031 LS400578 TEMPERED GLASS...
  • Page 151 PARTS LIST Guard Assembly Part Number Description Specification XYZ Part No. ASM605010 HEXAGON SOCKET CAP HEAD SCREW M5x10 ASM606012 HEXAGON SOCKET CAP HEAD SCREW M6x12 ASM606016 HEXAGON SOCKET CAP HEAD SCREW M6x16 ASM606040 HEXAGON SOCKET CAP HEAD SCREW M6x40 ASM608012 HEXAGON SOCKET CAP HEAD SCREW M8x12 ASM608016 HEXAGON SOCKET CAP HEAD SCREW M8x16...
  • Page 152 PARTS LIST Guard Assembly Part Number Description Specification XYZ Part No. COVER 29104-6-3(SWI) COVER 29104-12-1(SWI) COVER 29104-12-2(SWI) COVER 28157-25(SWI) COVER 28157-28(SWI) COVER 29095-1(SWI) LU400030-A COVER LS400421-A COVER LS400540-A COVER LS410240 COVER H14-5...
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  • Page 154 RLX 355 Parts Guide Category Page Number Electrical Cabinet Motor's, Cable's & Drives Switches & Buttons Handwheel & Jog Stick Pendant & Module Pumps Other Electrical Parts Pneumatic & Coolant Main Door & Windows 9-10 Belt's Drag Chain & Wipers Tooling Inc Chucks/Toolpost/ 11-13 Steady &...
  • Page 155 Electrical Cabinet Item Description XYZ Part RLX Computer Module 17404 Inverter 5.5 KW 5870 Schaffner Line Filter 16782 Delta Servo Driver 750W 17609 Delta Servo Driver 2KW 17619 Door Isolator Switch 30A 14685 Transformer 3 Phase 17231 115V Fan 14128...
  • Page 156 Image 9 Item XYZ Part Number Description Number Terminal Block End Cap 10376 Terminal Block Din Rail 20A 15168 Terminal Block Cover 20A 15167 Terminal Block Jumper 20A 15166 Terminal Block Din Rail 3 Pos 17699 Terminal Block End Cover 17705 Terminal Block Jumper 41A 17260...
  • Page 157 Motor's, Cable's & Drives Description XYZ Part Number X Axis Motor 13639 Z Axis Motor 17647 X Axis Drive 17609 Z Axis Drive 17619 X Axis Motor Encoder 17417 Cable X Axis Motor Power 17416 Cable Z Axis Motor Encoder 17186 Cable Z Axis Motor Power...
  • Page 158 Motor's, Cable's & Drives Description XYZ Part Number Main Spindle Motor 7730 Switches & Buttons Description XYZ Part Number E-Stop Button 3132 Main Door / Belt In- 3219 spection Door Switch Chuck Guard Switch 3351 Limit Switch Fits Both X 16402 Or Z Apron Cycle Start...
  • Page 159 Switches & Buttons Description XYZ Part Number Door Isolator Switch 14685 Gear Selector Sensor 7923 Switches Pump’s Description XYZ Part Number Coolant Pump 110V 6" 1825 Pick Up AutoLube Pump 110V 10637 YET-F1 Handwheel’s & Jog Stick Description XYZ Part Number Safety Jog Stick 15012 X Axis Handwheel...
  • Page 160 Handwheel’s & Jog Stick Description XYZ Part Number Z Axis Handwheel 6932 Pendant & Module Description XYZ Part Number RLX Pendant 17394 Computer Module 17404 Other Electrical Parts Description XYZ Part Number Inverter 5.5KW 5870 Main Transformer 17231...
  • Page 161 Other Electrical Parts Description XYZ Part Number Brake Resistor 5967 Spindle Encoder 17253 Work Lamp 24V 17367 Work Light 15823 Spindle Motor Fan 6439 Electronic Handwheel & Apron Jog Stick Cable...
  • Page 162 Pneumatic & Coolant Description XYZ Part Number Air Regulator Unit 4915 Tailstock Assembly Air 2196 Pipe Coolant Nozzle Assembly 12585 Armoured Coolant Pipe 4729 180" Main Door &Window’s Description XYZ Part Number Door Spring 8347 Main Window 1230 x 15031 320mm Window Silicon 11661...
  • Page 163 Pneumatic & Coolant Description XYZ Part Number Perspex Panel Tailstock 7765 End 470 x 332mm Perspex Panel Auto Lube 16711 Pump Belt’s Description XYZ Part Number X Axis Belt Z Axis Belt 17116 Spindle Encoder Belt 12875 Spindle Belt Set 7865 Spindle To Gear box Belt 7802...
  • Page 164 Drag Chain / Wiper’s Description XYZ Part Number Z Axis Chain 17542 Wiper Kit 9794 Chuck’s Description XYZ Part Number Standard 200mm Scroll 3 Jaw Chuck Supplied With 3867 The Machine 250mm Independent 4 2662 Jaw Chuck Cast Iron Chuck Guard To Suit 8368 200mm Chuck Chuck Guard To Suit...
  • Page 165 Chuck’s Description XYZ Part Number Hard Inside Solid Jaws To 1344 Suit 200mm 3 Jaw Hard Outside Solid Jaws To Suit 200mm 3 Jaw Soft Jaws For 250mm 4 12458 Jaw Chuck Extended Chuck Key For 6163 200mm Chuck Extended Chuck Key For 4462 250mm Chuck Steady Options...
  • Page 166 Tool Post / Holders Description XYZ Part Number T2T Quick Change Tool 4929 Post Set T2T Standard Holder 4938 T2T Vee Holder 4939 T2T Morse Holder 4940 T2T Plain Bore 32mm 4943 Holder Drilling Attachment's Description XYZ Part Number Drilling Attachment 7725 40mm Bore...

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