RIPAMONTI SPEEDY DRILL 180 User And Maintenance Manual
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RIPAMONTI SPEEDY DRILL 180 User And Maintenance Manual

Pneumatic drive drilling slide
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Ripamonti Dr. Gianni S.r.l.
DRILLING SLIDE
PNEUMATIC
USER AND
MAINTENANCE
MANUAL
RIPAMONTI Dr. GIANNI
Strada Romana di Sotto, 27
28877 ORNAVASSO (VB) - Italia
tel.(int.+39) 0323 838211
fax (int.+39) 0323 836147
www.ripamonti.net
info@ripamonti.net

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  • Page 1 Ripamonti Dr. Gianni S.r.l. DRILLING SLIDE PNEUMATIC USER AND MAINTENANCE MANUAL RIPAMONTI Dr. GIANNI Strada Romana di Sotto, 27 28877 ORNAVASSO (VB) - Italia tel.(int.+39) 0323 838211 fax (int.+39) 0323 836147 www.ripamonti.net info@ripamonti.net...
  • Page 3 RIPAMONTI Dr.GIANNI srl Strada Romana di Sotto, 27 28877 ORNAVASSO (VB) - Italia tel.(int.+39) 0323 838211 fax (int.+39) 0323 836147 info@ripamonti.net _________________________________________________________ IMPORTATORE / Importer / Maison d’importation: _________________________________________________________ ASSISTENZA AUTORIZZATA / Official Customer Service / Service après vente:...

  • Page 4: Table Of Contents

    Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net INDEX GENERAL WARNINGS Numbers ......................0 - 4 Technical detail warnings ................0 - 5 Premise ......................0 - 5 Manufacturer identification ................
  • Page 5 Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net ASSEMBLY - INSTALLATION - PREPARATION Removal of blockages ................... 4 - 1 Assembly of drilling head ................4 - 2 Connections of the slide .................
  • Page 6 Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net Dear Customer, Thank you for choosing our equipment. We prepared this manual to allow you to better know the characteristics of the machine.
  • Page 7 Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net GENERAL WARNINGS 0.1 NUMBERS OF PARAGRAPHS, PAGES AND FIGURES - Paragraphs The number is preceded by the number of the chapter.

  • Page 8: Technical Detail Warnings

    RIPAMONTI reserves the right to change the product and the relative technical documentation without any obligations to third parties. This edition of the operation and maintenance manual describes the characteristics of the machine range on the date when this publication was approved for printing.

  • Page 9: Manufacturer Identification

    To replace the parts of the device the use of original spare parts is recommended. RIPAMONTI is not liable for any worsening of performances of the device or for the damage caused to the machine for the use of non original spare parts.

  • Page 10: Warranty Terms And Conditions

    Customer, repaired or replaced, as soon as possible. Shipment and transportation are charged to the Customer. With this warranty Ripamonti undertakes to repair or replace all those parts that, at its sole discretion, are considered as faulty.

  • Page 11: Machine Identification Data

    Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net 0.6 MACHINE IDENTIFICATION DATA The identification plate is affixed on the machine body. It contains the model and serial number of the machine necessary to order spare parts or to signal technical problems to the Customer Care Center.

  • Page 12: Generalities / Operating Principle

    Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net DESCRIPTION OF MACHINE AND USE 1.1 GENERALITIES / OPERATING PRINCIPLE The drilling slide SPEEDY DRILL is an autonomous machine used to drill earth of any texture and compact rock.
  • Page 13 Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net FIG. 1 / 2 1 - 2...
  • Page 14 Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net to remove blocks with the explosion of explosive charges or for the passage of the diamond wire. In civil engineering the slide is used in the work of consolidation of rock walls and slopes, for the construction of foundations for the landslide control and rock guarding systems, to install poles, nails, tension rods etc.
  • Page 15 Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net FIG.1 / 4 and also: - loose, with a system of supports allowing its installation on a structure of the use, for example a chassis of Innocenti tubes;...

  • Page 16: Working Place And Control Panel

    Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net 1.2 WORKING PLACE AND CONTROL PANEL FIG.1 / 6 The correct working place is represented in FIG.1/6, with the operator standing at a sufficient distance to control visually the drilling head but as far as possible to avoid throwing excavated material.

  • Page 17: Protection Of Persons

    Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net 1.3 PROTECTION OF THE PERSONS 1.3.1 Stability In a conditions of supply, the user should check slide stability, both for loose machines, and for the versions with cradle, complying with the operating instructions supplied by the manufacturer.

  • Page 18: Conformity With Law Provisions - Specific Safety Rules Applied

    Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net 1.4 CONFORMITY WITH LEGAL PROVISIONS - SPECIFIC SAFETY RULES APPLIED Drilling slide SPEEDY DRILL with pneumatic drive 1.4.1 EEC DIRECTIVES:...

  • Page 19: Safety

    SAFETY 2.1 APPROPRIATE USE - The drilling slide RIPAMONTI mod. Speedy Drill with pneumatic drive (SDP) is a machine for drilling holes up to a max diameter of 120 mm and depth of around 20 m. Data concerning the model in this manual are illustrated in chapter 8 TECHNICAL CHARACTERISTICS.
  • Page 20 A In these conditions the user can always complete the machine with original fittings and obtain the CE mark afterwards, with the benefit of all RIPAMONTI warranties. IN CASE OF COMPLETION OF THE MACHINERY WITH THE ABOVE NON-ORIGINAL PARTS AND/OR FOR ANY KIND OF...

  • Page 21: Forbidden Uses

    Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net 2.2 FORBIDDEN USES EACH USE DIFFERENT THAN THOSE IN PARAG.2.1 IS EXPRESSLY PROHIBITED. Especially, IT IS FORBIDDEN TO USE THE SLIDE IN CONDITIONS OF LOAD OR STRESS OTHER THAN THOSE PROVIDED FOR BY TECHNICAL CHARACTERISTICS (CAP.8).

  • Page 22: Operators

    Site operators must not allow anyone to approach the machine while it is working and must prevent untrained persons from utilising the machine. If in any doubt regarding machine utilisation, contact RIPAMONTI that will provide all the necessary information. THE PURCHASER AND THE OPERATOR OF THE MACHINE MUST READ THIS USER MANUAL CAREFULLY WHEN STARTING TO USE THE DRILLING RIG FOR THE FIRST TIME.

  • Page 23: Working Area

    Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net 2.4 WORKING AREA – DANGEROUS ZONE The WORKING AREA is defined as the area that may be occupied by the machine, and in which the working equipment for the drilling operations may be operated.

  • Page 24: Accident Prevention

    Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net 2.5 ACCIDENT PREVENTION 2.5.1 Analysis of risks The following list of dangers focuses on the safety aspects that machine operators should take into consideration.
  • Page 25 Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net Operators should wear appropriate glasses, gloves and protection masks during the interventions of maintenance or service on the machine.

  • Page 26: Safety Devices

    Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net 2.6 SAFETY DEVICES ROPE SAFETY SWITCH FIG.2 / 2 This device allows stopping completely the machine from any point of the slide with manual operation of the rope.
  • Page 27 Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net In working condition, the safety cage is closed, and all functions can be operated normally. The lower sensor is not pressed, the upper sensor is pressed Fig.2 / 4...

  • Page 28: Personal Protective Equipment

    Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net 2.7 PERSONAL PROTECTIVE EQUIPMENT Operators should wear appropriate clothing and personal protective equipment according to the standards that regulate safety in road working sites. Avoid chains, laces or any other object that can jam into the parts in motion of the machine.

  • Page 29: Residual Risks

    Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net 2.8 RESIDUAL RISKS The versatile use in difficult conditions of the drilling slide SPEEDY DRILL exposes the operator to the following risks: - PROJECTION OF DUSTS, FRAGMENTS OR SPLINTERS OF THE DRILLED ELEMENT;...

  • Page 30: Handling And Transportation - Storage

    Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net HANDLING AND TRANSPORTATION - STORAGE 3.1 SUPPLY CONDITIONS Unless for special cases, the drilling slide SPEEDY DRILL is delivered packaged on a pallet together with control panels and supply tubes.
  • Page 31 Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net EACH TRANSPORTATION ON LONG DISTANCES SUCCESSIVE TO THE ONE OF THE FIRST SUPPLY SHOULD OCCUR IN THE CONDITIONS DESCRIBED IN PARAG.3.1.
  • Page 32 Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net FIG.3/2 3 - 3...

  • Page 33: Storage Conditions

    Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net 3.3 STORAGE CONDITIONS The new machinery can remain stored indefinitely in supply conditions. The storage should occur in a dry environment and without other loads standing on the structures.

  • Page 34: Assembly - Installation - Preparation

    Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net ASSEMBLY - INSTALLATION - PREPARATION 4.1 REMOVAL OF BLOCKAGES To avoid excessive movements, during shipping, the carriage is blocked with ropes or steel chains.

  • Page 35: Connections Of The Slide

    +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net The unauthorised modification of supports and connections causes the cessation of the CE mark. In this case, RIPAMONTI is no longer responsible for the safety of the slide as a whole.
  • Page 36 Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net 4.3.2 FIXED CONNECTION TO TUBES FIG.4 / 4 FIG.4 / 5 Connection for Innocenti tubes, diameter 48 mm.
  • Page 37 Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net 4.3.3 THRUST BEARING FOR SWIVELLING CONNECTION TO TUBES FIG.4 / 6 Connection for tubes Innocenti, diameter 48 mm.

  • Page 38: Assembly Of Drilling Organs

    Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net 4.4 ASSEMBLY OF DRILLING ORGANS FIG.4 / 8 Drilling rods (6-FIG.1/2; FIG.4/9) are guided by the opening centraliser (FIG.4/8).

  • Page 39: Anchorage Of The Slide

    Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net 4.5 ANCHORAGE OF THE SLIDE 4.5.1 GENERAL CRITERIA FIG.4 / 10 THE SYSTEM OF FORWARDING OR PULL-DOWN IS ABLE TO DEVELOP THE STRENGTH (F-FIG.4/10) WHOSE VALUE IS...
  • Page 40 Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net 4.5.3 SLIDES ASSEMBLED ON CHASSIS WITH CRADLE OR LARGE SLIDE particolare A FIG.4 / 11 • SLIDES INSTALLED ON THE TUBULAR CHASSIS WITH CRADLE (LARGE SLIDE) SHOULD BE TIED: - WITH FOUR PLUGS INSERTED IN THE SPECIAL CONNECTIONS (T-FIG.4/11).
  • Page 41 Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net - on the vertical plan, WITH THE SYSTEM (A-FIG.4/11), WITH TWO TUBULAR STRUTS THAT END WITH A CONNECTION FOR BALL JOINT (S), LOCKED BY THE CENTRAL PLATE WITH VICE (M) WITH SCREWS.

  • Page 42: Connection Of Tubes

    Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net 4.6 CONNECTION OF TUBES FIG.4 / 14 remote controls CONSOLE (optional) control pneumatic system PANEL gasket with tubes FROM MOBILE CONSOLE TO PANEL...

  • Page 43: Environmental Conditions

    Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net One fix control panel is provided to complete the machine: FIG.4 / 15 4.7 ENVIRONMENTAL CONDITIONS The system is not subject to special environmental restrictions for its proper operation. The limits to take into account are those of installed components.

  • Page 44: Connection To Energy Sources

    Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net 4.8 CONNECTION TO ENERGY SOURCES FIG.4 / 16 • FILL THE LUBRICATOR OF THE CONTROL VALVES PANEL (L-FIG.4/16) WITH OIL FOR PNEUMATIC TOOLS.

  • Page 45: Commissioning And Use

    Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net COMMISSIONING AND USE 5.1 STARTING PROCEDURES • OPEN THE SUPPLY TAP OF COMPRESSED AIR (not supplied; see parag.4.8).
  • Page 46 Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net Compressed air inlet line Lubricator Rotation Feed Pressure regulator for feed Switch for pneumatic centralizer (optional) Pressure regulator...

  • Page 47: Connection Of Rods

    Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net 5.3 CONNECTION OF RODS 5.3.1 EXTENSION DURING DRILLING A) LET THE ROD TO BE EXTENDED MOVE FORWARD SO THAT THE AREA WITH EXTERNAL SQUARE SECTION (1-FIG.5/2), HEREUNDER CALLED SIMPLY...
  • Page 48 Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net FIG.5 / 2 5 - 4...
  • Page 49 Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net 5.3.2 ROD DRAWING AT THE END OF DRILLING L) LIFT THE RODS WITH A ROTARY-TRANSFER MOTION AND PLACE THEM SO THAT THE PANEL OF THE LOWER ONE (6-FIG.5/2) CORRESPONDS WITH THE...
  • Page 50 Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net FIG.5 / 3 5 - 6...
  • Page 51 Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net 5.3.3 SAFETY RULES IN THE OPERATIONS OF EXTENSION AND EXTRACTION OF RODS The connection and disassembly of extension rods require necessarily the use of two persons: an operator at slide controls (FIG.1/1 and 1/5) and one for the positioning of...

  • Page 52: Stop And Switch Off

    Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net 5.4 STOP AND SWITCH OFF • RELEASE ALL CONTROL LEVERS WITH MAINTAINED ACTION • ACCORDING TO VERSIONS, CLOSE THE PERCUSSION AIR WITH THE SWITCH •...

  • Page 53: Maintenance And Repair

    Manufacturer. - FOR CUSTOMER CARE ON COMPONENTS OF COMMERCIAL ORIGIN FIRST OF ALL CONTACT RIPAMONTI, in order to take advantage from the special agreements the Company made with its suppliers. Otherwise, RIPAMONTI is not responsible for interventions made directly on the components by the respective manufacturers or their customer care without contacting RIPAMONTI Customer Care.

  • Page 54: Inspections And Replacements

    Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net 6.2 INSPECTIONS AND REPLACEMENTS DAILY: • CONTROL THE CONDITIONS AND INTEGRITY OF THE FOLLOWING COMPONENTS: - COMPRESSED AIR SUPPLY TUBES AND RELATIVE CONNECTIONS;...

  • Page 55: Cleaning

    Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net 6.3 CLEANING WEEKLY: If they are not used continuously and anyway weekly, processing scrap should be removed from drilling slides.

  • Page 56: Lubrication

    Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net 6.4 LUBRICATION FIG.6 / 1 DAILY: • LUBRICATE THE DRIVE CHAIN (1-FIG.6/1) AND THE GUIDES OF THE CARRIAGE WITH A THIN LAYER OF GREASE.

  • Page 57: Recommended Lubricants

    Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net AFTER A MONTH OF TOTAL MACHINE INACTIVITY (around one month): • CARRY OUT ANYWAY A COMPLETE CYCLE OF LUBRICATION, apart from the hours of actual use before the stop.

  • Page 58: Instructions For Maintenance And Repair

    Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net 6.6 INSTRUCTIONS FOR MAINTENANCE AND REPAIR 6.6.1 GENERAL RULES ALL MECHANICAL ADJUSTMENTS AND MAINTENANCE OPERATIONS SHOULD BE MADE WITH MACHINE IDLE AND OFF.
  • Page 59 Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net FIG.6 / 2 6.7 MACHINE TEMPORARILY IDLE When not used, the slide can stay idle in the installation conditions or stored also for long periods without the need of special care.

  • Page 60: Spare Parts

    Strada Romana di Sotto, 27 - 28877 ORNAVASSO (VB) - Italia tel. +39 0323 838211 - fax +39 0323 836147 - info@ripamonti.net 6.9 SPARE PARTS The spare parts catalogue with exploded drawings of the slide is provided with this manual...

  • Page 61: Technical Characteristics And Attachments

    TECHNICAL CHARACTERISTICS AND ATTACHMENTS Machine DRILLING SLIDE Type/Model SPEEDY DRILL Serial No Year of construction - OVERALL DIMENSIONS: B ......................D ......................7 - 1...
  • Page 62 - FEED MOTOR drive ....................... pneumatic type ......................with gearbox - AIR CONSUMPTION with drifter .................... 12000 lt/min with 3" hole bottom hammer and head MPL22 ........8000 lt/min *To define air consumption please add ROTARY HEAD+DTH (or DRIFTER) +MAST+FLUSHING -ROTATION HEADS -DRIFTERS *Other models on request...
  • Page 63 - COMPRESSED AIR SYSTEM Pneumatic drifter type BBC 120F Pneumatic rotary head MPL FUNCTION HOSE SIZE QUANTITY FUNCTION HOSE SIZE QUANTITY Main air supply Main air supply 1“ 1/2 1“ 1/2 Percussion DTH Tool 1” 1” Flushing 3/4" Rotation 3/4" Rotation 1/2“...
  • Page 64 Attachments  SPARE PARTS CATALOGUE  pneumatic layout n.  hydraulic layout n.  electrical lay-out n.  Drawing n. Title: DIMENSIONS  Drawing n. Title:  Technical brochures of components used • ..• ..• ..with copy of the conformity declaration with Directives CE ...

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