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Star FFS-9000 Instruction Manual

Fast fusion splicer
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Summary of Contents for Star FFS-9000

  • Page 2  FAST: 7 SECOND SPLICE  1 SECOND FAST BOOT  ULTRA-LOW SPLICE LOSS  CORE ALIGNMENT SYSTEM  LONG LIFE ELECTRODES–5000 SPLICES  HIGH CAPACITY BATTERY FOR 300+ SPLICE  SMALL, LIGHT WEIGHT & BEAUTIFUL  MADE IN INDIA  LOW MAINTENANCE COST  DUST/SHOCK/RAIN PROTECTED ...

  • Page 3: Table Of Contents

    OPERATING MANUAL FFS-9000 FAST FUSION SPLICER Warnings and Safety Precau ons .............III Chapter1 Brief Introduc on of the Product ..........1 1.1 Prouct Introduc on ................1 1.2 Product Features and Technical Index ..........1 1.2.1 Features ................1 1.2.2 Technology Indexes ............... 2 1.3 Introduce of Fusion Splicer ...............
  • Page 4 2.5.3 Strip and Clean Outer Coa ng of Fiber ......14 2.5.4 Fiber Cleaving ..............15 2.5.5 Place Op cal Fiber .............. 15 2.6 Fusion Splicing ................16 2.6.1 Select Splice Program and Set Splice Parameters ....16 2.6.2 Automa c Alignment and Head‐face Inspec on ....19 2.6.3 Arc Splice ................

  • Page 5: Warnings And Safety Precau Ons

    *Please don't throw the ba ery into fire; *Please don't connect posi ve and nega ve electrodes with reverse interfaces; *Please don't charge or discharge under high temperature, fire or directly sunlight; *Please don't throw or strike ba ery; support@star-technologies.co.in www.ffs9000.com...
  • Page 6 (6) Avoid the equipment from strong vibra on and impact, it may cause equipment damage. Please transport or store the equipment in specified carrying case. support@star-technologies.co.in www.ffs9000.com...

  • Page 7: Chapter1 Brief Introduc On Of The Product

    (6) Reliability design, strengthen shockproof, dustproof and other func ons; (7) Low power consump on design makes it possible to work long me with many func ons operate at the same me; support@star-technologies.co.in www.ffs9000.com...

  • Page 8: Technology Indexes

    4.3 inches colorized LCD, Support in both Chinese and English, Monitor Spanish, Russian, French, Portuguese and other display Op cal Fiber X/Y:180 mes,X or Y:360 mes Magnifica on Times Power Supply 6800mAh Lithium ba ery, 13.5V/5A power adapter support@star-technologies.co.in www.ffs9000.com...
  • Page 9 Applicable Op cal 250μm, 900μm, 2~3mm Fiber Cable Diameter Applicable Sleeve 60mm,45mm,40mm(FP‐03) Length Cover and automa c hea ng, v‐shaped 19 s Hea ng me rapid thermal shrinkage (customizable) Hea ng 0~300°C (customizable) temperature 60 group The hea ng process support@star-technologies.co.in www.ffs9000.com...

  • Page 10: Introduce Of Fusion Splicer

    FFS‐9000 Fiber Fusion Splicer Introduce of Fusion Splicer 1.3.1 Host of Fusion Splicer DETAIL PICTURES Figure 1‐1 Host Machine View support@star-technologies.co.in www.ffs9000.com...

  • Page 11: Keyboard

    Start fusion splicing Menu cursor Up Key moves upward Menu cursor Down Key moves downward Menu cursor moves to the Le Key reset the current op on Menu cursor moves to the Right Key right reset the current op on support@star-technologies.co.in www.ffs9000.com...

  • Page 12: Op Cal Fiber Fusion Splicer Device

    Wind Protector Foot LED lights Figure 1‐3 Op cal Fiber Fusion Splicer Structure 1.3.4 Tube Heater Cover Hea ng V Plate groove Figure 1‐4 Tube Heater Structure 1.3.5 External Interface Power Port USB Port Figure 1‐5 External Interface support@star-technologies.co.in www.ffs9000.com...

  • Page 13: Chapter2 Basic Opera On

    2.1.2 Power Supply (1) Ba ery Electric Capacity Indica on The remaining capacity percentage will be shown at top right corner of the monitor, as shown in Figure 2‐1. Figure 2‐1 Show the Remaining Ba ery Capacity support@star-technologies.co.in www.ffs9000.com...

  • Page 14: Startup And Shutdown

    fiber observa on interface a er all motors are reset to their ini al posi ons, as shown in Figure 2‐2. Then the power supply mode will be automa cally recognized. If you use ba ery pack support@star-technologies.co.in www.ffs9000.com...

  • Page 15: Menu Introduc On

    Figure 2‐2 Fiber Observa on Interface Menu Introduc on Press the Menu bu on " " to enter the main menu, as shown in Figure 2‐3. Please view Table 2‐1 for detailed informa on. Figure 2‐3 Func on Menu support@star-technologies.co.in www.ffs9000.com...

  • Page 16: System And Func On Se Ngs

    Set the display parameter, system language& me, System restore to ini al se ngs, etc History Record arc mes, splice results, etc Help Provide key opera on manual System and Func on Se ngs Figure 2‐4 System Se ng Menu support@star-technologies.co.in www.ffs9000.com -10-...
  • Page 17 Set system me, year, month, hour, minute Restore Factory Se ngs Restore all parameters to ini al se ngs Power Saving Mode Set automa c dormancy or shutdown Silence Mode Turn up or down the buzzer Figure 2‐5 Func on Se ngs Menu support@star-technologies.co.in www.ffs9000.com -11-...

  • Page 18: Prepara Ons Before Splice

    fiber, it needs a bu erflied fiber pincers to strip outer coa ng 40mm from its p, as shown in Figure 2‐6. Protec ve Layers of Other kinds of fiber can be stripped by miller pincers and scissors, as shown in Figure 2‐7. Figure 2‐6 Bu erflied Fiber Strip support@star-technologies.co.in www.ffs9000.com -12-...

  • Page 19: Placing Protec On Sleeve Over Fiber

    The sleeve is used to protect the junc on a er splice. Before installa on, make sure there is no dirt inside the sleeve and keep the sleeve straight with op cal fiber, as shown in Figure 2‐8. Figure 2‐8 Placing Protec on Sleeve support@star-technologies.co.in www.ffs9000.com -13-...

  • Page 20: Strip And Clean Outer Coa Ng Of Fiber

    Figure 2‐9 and 2‐10. A er stripping place fiber into the clamp slot and keep 30mm of the fiber outside the clamp. bare optical fiber Stripping length is 30mm Figure 2‐9 Stripping Length of Coa ng Layer Figure 2‐10 Manual Stripping support@star-technologies.co.in www.ffs9000.com -14-...

  • Page 21: Fiber Cleaving

    A er manual stripping, clean scrap of the coa ng layer by circula ng the fiber using co on dipped with high purity alcohol star ng from the interface of coa ng layer and bare fiber as shown in figure 2‐11.

  • Page 22: Fusion Splicing

    Select Splice Program and Set Splice Parameters The splice program selec on menu is shown in Figure 2‐13(a) (b). Users can choose from the 40 factory preset groups of splice program and set up and store their own 80 groups of splice program. support@star-technologies.co.in www.ffs9000.com -16-...
  • Page 23 The dura on ranges from 0 to1 second An error message is displayed if the head face angle Surface Angle of either le or right side of fiber exceeds the limit. Threshold The se ng range is 0‐5° support@star-technologies.co.in www.ffs9000.com -17-...
  • Page 24 Fiber Alignment Mode Cladding align or core align can be set It can be set "Open" or "Close" which Fast Splice Mode can accelerate alignment (1) Select【Edit Splice Program】in the menu of【Splice】, splice parameters are shown in Figure 2‐14. support@star-technologies.co.in www.ffs9000.com -18-...

  • Page 25: Automa C Alignment And Head-Face Inspec On

    Automa c Alignment and Head‐face Inspec on This product uses an image processing system to observe the op cal fiber in order to ensure good splicing. However, in some cases, the image processing system may not find out splice error. Therefore, it support@star-technologies.co.in www.ffs9000.com -19-...
  • Page 26 Le or right Fiber Replace or Abnormal is not placed in re‐cleave op cal alignment the V‐groove fiber le or right fiber Place or Replace fiber is cleaved re‐cleave op cal too short fiber support@star-technologies.co.in www.ffs9000.com -20-...

  • Page 27: Arc Splice

    Note that some mes the splice point looks thicker than the rest, but it is normal which does not affect splice loss. If effect of fiber splice is normal, but fiber splice loss exceeds the limit amount, an error message will be displayed on the monitor. The support@star-technologies.co.in www.ffs9000.com -21-...
  • Page 28 (1) Splice propulsion force is (1) Do Calibrate System not enough (2) Decrease (2) Splice propulsion is too Pre‐splice Current slow. Fiber Separa on Pre‐splice Time (3) Spice current is too high or arc me is too long support@star-technologies.co.in www.ffs9000.com -22-...

  • Page 29: Tension Test

    Tension Test tension test is set "ON", a er splicing, tension test will automa cally be performed and the pulling force is 2N a er splice. Menu opera on is shown in Figure 2‐17. Figure 2‐17 Tension Test support@star-technologies.co.in www.ffs9000.com -23-...

  • Page 30: Splice Results Storage And Query

    Excep on informa on records status and warning, fault informa on Delete the excep on Delete the current storage anomaly informa on records informa on records Current running status parameters Online data records real‐ me recording equipment support@star-technologies.co.in www.ffs9000.com -24-...

  • Page 31: Hea Ng Protec On Sleeve

    Hea ng Protec on Sleeve Replacement of lithium ba eries, to update the program, it is necessary to do thermal shrinkage correc on, otherwise it will seriously affect the effect of thermal shrinkage Figure 2‐19 Splice Records support@star-technologies.co.in www.ffs9000.com -25-...
  • Page 32 (7) When hea ng is completed, the heat indica on light is off. Users need to immediately turn on the heater cover and remove the op cal fiber, as shown in Figure 2‐22.(Note: Do not use your hand to touch the heated protec on sleeve to prevent being burned.) support@star-technologies.co.in www.ffs9000.com -26-...
  • Page 33 (8) Check the finished sleeve, if it is qualified, place the sleeve in the cooling pans to let it cool down; if the finished sleeve has bubbles or dust inside, it is suggested to repeat the opera on. support@star-technologies.co.in www.ffs9000.com -27-...

  • Page 34: Chapter 3 Maintenance

    This splicer is equipped with temperature, pressure and humidity sensors to monitor the opera on environment to stabilize the arc power. Electrodes wear and dust also affect arc power, and the center posi on of support@star-technologies.co.in www.ffs9000.com -28-...
  • Page 35 (2) (3) again un l the screen displays “Arc calibra on successful”. If the screen displays “Arc calibra on failed”, repeat step (1). A er Arc calibra on and splice posi on calibra on complete, press “ ” to exit Arc calibra on mode. support@star-technologies.co.in www.ffs9000.com -29-...

  • Page 36: Electrodes Maintenance

    Cleaning Procedure: Press the power bu on “ ” to turn off the device. Wipe the electrode p with the co on swab carefully. Figure 3‐2 Clean The Electrodes support@star-technologies.co.in www.ffs9000.com -30-...

  • Page 37: Replace Electrodes

    Replacement Procedure: (1) Press “ ” to turn off device before replacing. (2) Loosen the screw located on electrode cover, then take electrode out of electrode slot as shown in figure3‐3. Figure3‐3 Electrodes‐replace support@star-technologies.co.in www.ffs9000.com -31-...

  • Page 38: Self-Checking System Parameter Test

    Discharge correc on opera on steps are as follows. (1) In the feature 【set menu 】 【 discharge correc on 】. (2) Will cut fiber on the welding machine closed wind cover. (3) Press the start key “ ” perform . support@star-technologies.co.in www.ffs9000.com -32-...

  • Page 39: Cleaning Of Fiber Fusion Splicer

    (2) Use the specific brush to clean the impuri es in V groove bo om as shown in figure 3‐4 (a). (3) Please use the fine co on swab dipped in alcohol to clean the bo om of the V‐groove.as shown in Figure 3‐4(b). support@star-technologies.co.in www.ffs9000.com -33-...

  • Page 40: Clean The Microscope

    (3) Then wipe the residual alcohol with clean, dry co on swab, a er that, check the microscope lens whether it is dy. (4) Turn on the power to observe whether there is dust on the image, if there is, re‐clean the lens. support@star-technologies.co.in www.ffs9000.com -34-...

  • Page 41: Clean The Fiber Presser Foot

    (2) Use co on swab dipped in alcohol to wipe the surface of the presser foot as shown in Figure 3‐6. Then use dry co on swab to dry the presser foot. 3‐6 Clean the Fiber Presser Foot Figure support@star-technologies.co.in www.ffs9000.com -35-...

  • Page 42: Clean The Heater

    Clean the Heater The heater is easy to deposit dust and dirt, please clean the hea ng plate with a dry co on swab regularly as shown in Figure 3‐7. 3‐6 Clean the Hea ng Plate Figure support@star-technologies.co.in www.ffs9000.com -36-...

  • Page 43: Appendix 1 Warning Informa On

    • In the case of 1,use dusty; alcohol to clean the le (2) Le fiber is cleaved fiber poorly, such as core • In the case of 2,remake Le fiber is defect, cladding defect or fiber unqualified (LFNQ) fiber incompleteness support@star-technologies.co.in www.ffs9000.com -37-...
  • Page 44 If (2) Wind proof cover is problem s ll remains, Alignment abnormity pressed too ghtly; operate Calibrate (3) LED lamp brightness is System or restart the inappropriate equipment. support@star-technologies.co.in www.ffs9000.com -38-...
  • Page 45 Data could not be saved Store abnormity service department Restart equipment. If the problem remains, contact Data communica on exists Communicate abnormity the a ersales service loss and loss department support@star-technologies.co.in www.ffs9000.com -39-...
  • Page 46 Image abnormity interface is loose the a ersales service department This abnormity does not Inner sensor is broken affect normal opera on. Sensor abnormity contact the a ersales service department for solu on support@star-technologies.co.in www.ffs9000.com -40-...

  • Page 47: Appendix 2 Problems And Troubleshoo Ng

    (4) Control equipment is arc; broken (4) Operate Calibrate System Turn off the power and The keyboard has no System crashes restart response support@star-technologies.co.in www.ffs9000.com -41-...
  • Page 48 For repair or service please contact: A er‐sales service: STAR INFOMATIC PRIVATE LIMITED B1‐626, 2nd Floor, Janak Puri, Opp. Metro Pillar No. 572, New Delhi‐110058 • Phone: +91‐11‐41586770 Email: info@ffs9000.com...
  • Page 49 FFS‐9000 Fiber Fusion Splicer support@star-technologies.co.in www.ffs9000.com -43-...

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