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Ironman4x4 BBCD088 Installation Instructions Manual

Bull bars to suit ssangyong musso q215 facelift 5/2021+ / q250 my22+
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Bar Weight: 96Kgs (212Lbs)
NOTE
Some images contained in these instructions are generic and are
a representation of the actual model and/or parts used. Some steps
may also show parts out of sequence to the instructional steps.
SAFETY WARNING
Ironman 4X4 requires you read and understand the safety and pre-install
directions on page 2 and 3 before commencing installation of this product.
This product has been tested for airbag compatibility
and therefore the mounting system MUST NOT be modified
©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd
INSTALLATION
INSTRUCTIONS
BULL BARS TO SUIT SSANGYONG MUSSO
Q215 Facelift 5/2021+ / Q250 MY22+
BBCD088
Bumper Cut
Required
Approximately
Document Number: BBCD088/150923
Document Number: BBR074/070323
5 Hours

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Summary of Contents for Ironman4x4 BBCD088

  • Page 1 SAFETY WARNING Ironman 4X4 requires you read and understand the safety and pre-install directions on page 2 and 3 before commencing installation of this product. Document Number: BBCD088/150923 This product has been tested for airbag compatibility Document Number: BBR074/070323 and therefore the mounting system MUST NOT be modified...

  • Page 2: Pre-Installation Procedures

    (Located on label behind bull bar wing) Page 2 of 23 Document Number: BBCD088/150923 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 3 Page 3 of 23 Page 3 of 23 Document Number: BBCD088/150923 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 4 Any damage or losses caused by improper installation and application, goes beyond our quality warranty. Page 4 of 23 Document Number: BBCD088/150923 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 5 Any damage or losses caused by improper installation and application, goes beyond our quality warranty. Page 5 of 23 Document Number: BBCD088/150923 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...

  • Page 6: Tools Required

    M10 x 1.25 M12 x 1.25 10.5 ft/lb Page 6 of 23 Document Number: BBCD088/150923 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 7 Page 7 of 23 Document Number: BBCD088/150923 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 8 Page 8 of 23 Document Number: BBCD088/150923 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...

  • Page 9: Installing The Cradle

    Repeat procedure on opposite side. Page 9 of 23 Document Number: BBCD088/150923 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...

  • Page 10: Important Note

    Item: 8, 11, 14, 21, 22 and 23 - RHS Page 10 of 23 Document Number: BBCD088/150923 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 11 Refer page 6. Item: 7 and 24 Page 11 of 23 Document Number: BBCD088/150923 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 12 See the owner’s manual. Page 12 of 23 Document Number: BBCD088/150923 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 13 Generic image used as reference only. Page 13 of 23 Document Number: BBCD088/150923 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 14 Generic image used as reference only. Page 14 of 23 Document Number: BBCD088/150923 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 15 Page 15 of 23 Document Number: BBCD088/150923 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 16 28. If fitting a winch, bolt in the optional winch extension plug. P/N: WWB030 Page 16 of 23 Document Number: BBCD088/150923 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 17 4x4 link, as bar cuts can vary between models. https://www.ironman4x4.com/fitting-instructions/ Page 17 of 23 Document Number: BBCD088/150923 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 18 Apply pinch weld from guard edge along cut line. Item: 19 Page 18 of 23 Document Number: BBCD088/150923 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 19 Test all functions operate correctly. Page 19 of 23 Document Number: BBCD088/150923 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 20 42. Install number plate to the vehicle with hardware supplied. Item: 31 Page 20 of 23 Document Number: BBCD088/150923 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...

  • Page 21: Wiring Diagrams

    NEGATIVE HIGHBEAM TRIGGER (BLACK) LIGHTBAR (RED) GND (BLACK) PARKER (BROWN) Page 21 of 23 Document Number: BBCD088/150923 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 22 Lamp Parklight Switch SPST Ground White Ground Page 22 of 23 Document Number: BBCD088/150923 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 23 • Stand back and admire your work. Page 23 of 23 Document Number: BBCD088/150923 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...

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