Baldor EXBHH005A01 Installation And Operating Manual
Baldor EXBHH005A01 Installation And Operating Manual

Baldor EXBHH005A01 Installation And Operating Manual

High resolution analog input/output expansion board

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High Resolution
Analog Input / Output
Expansion Board
Catalog No. EXBHH005A01
Installation and Operating Manual
2/06
MN754
Download from Www.Somanuals.com. All Manuals Search And Download.

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Summary of Contents for Baldor EXBHH005A01

  • Page 1 High Resolution Analog Input / Output Expansion Board Catalog No. EXBHH005A01 Installation and Operating Manual 2/06 MN754 Download from Www.Somanuals.com. All Manuals Search And Download.
  • Page 2 Any trademarks used in this manual are the property of their respective owners. Download from Www.Somanuals.com. All Manuals Search And Download.
  • Page 3: Table Of Contents

    Table of Contents Section 1 General Information ......1‐1 Introduction ........1‐1 Limited Warranty .
  • Page 4 ii Table of Contents Download from Www.Somanuals.com. All Manuals Search And Download.
  • Page 5: General Information

    In addition to the user programmable parameters available in every control, many different expansion boards are available from Baldor to further customize the control to most any application. Originally designed for the H2 controls, these same boards are compatible with our flagship products, the VS1SP, VS1GV and VS1SD controls.
  • Page 6: Limited Warranty

    Limited Warranty For a period of two (2) years from the date of original purchase, BALDOR will repair or replace without charge controls and accessories which our examination proves to be defective in material or workmanship. This warranty is valid if the unit has not been tampered with by unauthorized persons, misused, abused, or improperly installed and has been used in accordance with the instructions and/or ratings supplied.
  • Page 7: Safety Notice

    Safety Notice This equipment contains voltages that may be as great as 1000 volts! Electrical shock can cause serious or fatal injury. Only qualified personnel should attempt the start‐up procedure or troubleshoot this equipment. This equipment may be connected to other machines that have rotating parts or parts that are driven by this equipment.
  • Page 8 WARNING: Improper operation of control may cause violent motion of the motor shaft and driven equipment. Be certain that unexpected motor shaft movement will not cause injury to personnel or damage to equipment. Peak torque of several times the rated motor torque can occur during control failure.
  • Page 9: Expansion Board Description

    Section 2 Expansion Board Description Introduction High Resolution Analog Expansion Board Catalog No. EXBHH005AXX. When this board is installed, two high resolution analog inputs are provided in addition to the two standard analog outputs. Features: Two (2) Analog Inputs Two (2) Analog Outputs 16 Bit Digital Resolution The Analog I/O expansion board provides two high resolution analog inputs to the motor control board and two high resolution outputs from...
  • Page 10 Table 2‐1 Characteristics Number of Inputs High Resolution Input Signal Levels +5VDC, +10VDC, 0-20 mA or Inputs 4-20mA Maximum Digital Resolution 16 bits High Number of Outputs Resolution Output Signal Levels 0-5VDC, +5VDC, 0-10VDC, Outputs +10VDC, 0-20 mA or 4-20mA Maximum Digital Resolution 16 bits Table 2‐2 Signal Resolution Input Signal...
  • Page 11: Installation

    Section 3 Installation Caution: Before you proceed, be sure to read and become familiar with the safety precautions at the beginning of this manual. If you have any questions, seek expert advise before you proceed. Do not proceed if you are unsure of the safety precautions or any procedure.
  • Page 12 Be sure drive operation is terminated and secured. Remove all power sources from the control. Wait at least 5 minutes for internal capacitors to discharge. Refer to the control manual and remove the enclosure cover. Open the control cover and locate Slots 1 & 2, see Figure 3‐1. Note: Slot 3 is reserved for a feedback board only, encoder or resolver.
  • Page 13: Jumper Definitions

    Jumper Definitions The settings for jumpers J2 to J5 are shown in Figure 3‐2. Figure 3‐2 Jumper and Terminal Locations (Top View) Chassis Ground HI RES Analog Chassis Ground Analog Input 1 (+) Analog Input 1 (-) Analog Input 2 (+) Analog Input 2 (-) Analog Ground Analog Ground...
  • Page 14 Figure 3‐3 High Resolution Input Connections EXBHH005AXX Control Board Analog Input1 Analog Input2 Analog to Micro Digital Processor Converter Terminal tightening torque is 2 lb‐in (0.24 Nm) maximum. Figure 3‐4 High Resolution Output Connections EXBHH005AXX Control Board Analog Output1 Digital to Micro Analog Processor...
  • Page 15: Software Setup

    Section 4 Software Setup Overview Programming setup is accomplished using the keypad of the control. General programming steps are defined in the appropriate control manual. To install the expansion board see Section 3 of this manual. Install EXBHH005 expansion board. If the board is in Slot 1, the OP1 inputs and outputs are used.
  • Page 16 Hi RES Parameters Level 1, Input Setup Block Parameter Adjustable Range Factory User Setting COMMAND 1402 3-KEYP AD SOURCE 4-NETWORK 5- Opt1 Ana In1 6- Opt1 Ana In2 7- Opt2 Ana In1 8- Opt2 Ana In2 9-EXB PULSE FOLL OP1 ANA IN1 1451 0-None, 1-(-10V to+10V), TYPE...
  • Page 17 Hi RES Parameters Continued Level 1, Input Setup Block Continued Parameter Adjustable Range Factory User Setting OP2 ANA IN1 1463 0-None, 1-(-10V to+10V), TYPE 2-(-5V to+5V), 3-(4to20mA), 4-(0to20mA) OP2 ANA IN1 1464 0-OFF , 1-ON Invert OP2 ANA IN1 1465 0.0% TO 300.0% 100.0 Gain...
  • Page 18 Hi RES Parameters Continued Level 1, Output Setup Block User Set‐ Parameter Adjustable Range Factory ting ANA OUT1 1511 18-CONTROL TEMP Signal 19-ANALOG INPUT1 20-ANALOG INPUT2 21- OPT1 ANA IN1 22- OPT1 ANA IN2 23- OPT2 ANA IN1 24- OPT2 ANA IN2 ANA OUT2 1514 18-CONTROL TEMP...
  • Page 19 Hi RES Parameters Continued Level 1, Output Setup Block Continued Parameter Adjustable Range Factory User Setting 1552 0-SPEED REF ANAOUT1 1-SPEED DEMAND Signal 2-ACC/DEC 3-MOT OR CURRENT 4-MAG CURRENT 5-MAG CURRENT COMMAND 6-LOAD CURRENT 7-LOAD CURRENT COMMAND 8-POWER 9-PH1 CURRENT 10-PH2 CURRENT 11-PH3 CURRENT 12-MOT OR VOLTAGE...
  • Page 20 Hi RES Parameters Continued Level 1, Output Setup Block Continued User Set‐ Parameter Adjustable Range Factory ting OP2 ANAOUT1 1557 0-(0V to+10V), 1-(0V to+5V), Type 2-(-10V to+10V), 3-(-5V to+5V), OP2 ANAOUT2 1560 4-(4to20mA), 5-(0to20mA) Type OP2 ANAOUT1 1559 0 ‐ 200.0% 100.0 Gain OP2 ANAOUT2...
  • Page 21 Hi RES Parameters Continued Level 1, Output Setup Block Continued Parameter Adjustable Range Factory User Setting 1558 0-SPEED REF ANAOUT1 1-SPEED DEMAND Signal 2-ACC/DEC 3-MOT OR CURRENT 4-MAG CURRENT 5-MAG CURRENT COMMAND 6-LOAD CURRENT 7-LOAD CURRENT COMMAND 8-POWER 9-PH1 CURRENT 10-PH2 CURRENT 11-PH3 CURRENT 12-MOT OR VOLTAGE...
  • Page 22 Hi RES Parameters Continued Level 2, Miscellaneous Block Parameter Adjustable Range Factory User Setting Filter Source 2310 4-Analog IN2, 5-Opt1 ANA1, 6-Opt1 ANA2, 7-Opt2 ANA1, 8-Opt2 ANA2 Level 2, Process Control Block Continued Parameter Adjustable Range Factory User Setting Process 2603 5-Network, 6-Opt1 ANA1, Feedback...
  • Page 23: Troubleshooting

    Section 5 Troubleshooting Overview The Main Menu “Diagnostic” option is used to view the diagnostic screen. Diagnostic Screen At the keypad, from the Main menu the Diagnostic screens are accessed and the Option Boards display shows what boards are installed and recognized by the software.
  • Page 24 5‐2 Troubleshooting Download from Www.Somanuals.com. All Manuals Search And Download.
  • Page 25 Baldor District Offices Download from Www.Somanuals.com. All Manuals Search And Download.
  • Page 26 BALDOR ELECTRIC COMPANY World Headquarters P.O. Box 2400 Fort Smith, AR 72901-2400 (479) 646-4711 Fax (479) 648-5792 www.baldor.com E 2005 Baldor Electric Printed in USA 2/06 MN754 Download from Www.Somanuals.com. All Manuals Search And Download.
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