Dieci SAMSON AGRI MAX Maintenance Manual
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Dieci SAMSON AGRI MAX Maintenance Manual

Dieci SAMSON AGRI MAX Maintenance Manual

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1300 888 479
sales@dieciaustralia.com.au
SAMSON
MAINTENANCE MANUAL
1/5 Melito Court, Prestons NSW
www.dieciaustralia.com.au
AGRI MAX

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  • Page 1 SAMSON AGRI MAX MAINTENANCE MANUAL 1300 888 479 1/5 Melito Court, Prestons NSW sales@dieciaustralia.com.au www.dieciaustralia.com.au...
  • Page 2 1 | Info 1 Info www.dieci.com Dieci s.r.l. VIA E. MAJORANA, 2­4 42027 ­ MONTECCHIO E. (RE) ­ ITALY TEL. ++39 0522­869611 FAX ++39 0522­869744 e­mail: info@dieci.com Fully paid­up share capital € 10.000.000,00 Companies Register C.R. No. 01283560686 ­ Economic and Administrative Index C.R. No. 204278 Tax Code 01283560686 ­ VAT no. 01682740350 Each vehicle is provided with: – Copy of this manual – A copy of the use and maintenance manual of the engine prepared by the manufacturer – A  copy  of  the  use  and  maintenance  manual  for  each  device  or  equipment  which  is  installed  on  this vehicle.
  • Page 3 NOTICE Reproduction of all or part of the contents of this manual and any multimedia attachment. Dieci s.r.l. will protect the ownership rights of these materials.  CAUTION A copy of this manual must always be available to the operator on the vehicle.

  • Page 4: General

    When  used  normally,  the  machine  performs  loads  lifting  and  positioning  by  extending/  retracting,  lifting/ lowering the boom.  WARNING Any other use is considered contrary to the intended use by DIECI s.r.l. which, therefore, can not be responsible for damage to objects and the machine itself, or injury to persons that might derive from misuse.

  • Page 5: Identification Of The Vehicle

    Info | 1 1.2 Identification of the vehicle 150640­1 150640­2 150640­3 150640­4 150640­5 – 2­gear transmission Vehicle model (fig. 150640­1) ............. Year ............. Serial number of the chassis (fig. 150640­2) ............. Serial number of the engine (fig. 150640­3) ............. Serial number of the cab (fig. 150640­4) ............. Serial number of the transmission (fig. 150640­5 – fig. 150606) ............. Owner / Operator ............. Address of the Dealer or Agent ............. Delivery date ............. Warranty expiry date ............. Equipment code Serial number Year ........
  • Page 6 1 | Info Equipment code Serial number Year ..............................................................DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

  • Page 7: Letter

    Letter | 2 2 Letter Dear Customer, congratulations and thank you for choosing DIECI. This Use and Maintenance Manual has been written to help you fully appreciate your vehicle. We strongly recommend that you read this manual in its entirety before using the vehicle. It  contains  information,  advice  and  important  warnings  that  will  help  you  to  fully  take  advantage  of  the technical capabilities of your DIECI vehicle. You  will  learn  about  its  features  and  special  practical  information  in  addition  to  information  about  its maintenance, driver and operation safety to help maintain your DIECI vehicle over time.

  • Page 8: Table Of Contents

    Contents Dieci Contents 1 Info ......................................... 2 General.................................................  4 Identification of the vehicle ........................................ 5 2 Letter...................................... 7 3 Introduction .................................... 16 Manual structure............................................ 16 Purpose and content .......................................... 16 Preservation .............................................. 16 Recipients................................................  16 3.4.1 Training............................................ 16 3.4.2 Training............................................ 17 3.4.3 Qualification.......................................... 17 Terms, units of measurement and abbreviations used ............................ 18 Symbols used.............................................. 20 3.6.1 Symbols key in manual...................................... 20 Machine general warnings........................................
  • Page 9 Dieci Contents Personal protective equipment...................................... 30 5.3.1 Protective clothing ........................................ 30 5.3.2 Protect yourself against noise ................................... 31 5.3.3 Protections against objects falling from height............................. 31 5.3.4 Protect yourself from flying fragments................................ 31 Preparing for accidents...........................................  32 5.4.1 First Aider Tasks .......................................... 32 5.4.2 Emergency call.......................................... 32 5.4.3 Traumas ............................................ 33 5.4.4 Hemorrhages .......................................... 33 Preventing fires and accidents...................................... 33 5.5.1 Risks of fires ........................................... 33 5.5.2 Risks of inhaling gas......................................... 34 5.5.3 Risks of batteries exploding .................................... 35 5.5.4 Residual risks.......................................... 35 5.5.5 Contact with dangerous substances ................................ 36...
  • Page 10 Contents Dieci Cab components description...................................... 61 7 Safety devices ...................................  62 Safety stickers.............................................. 62 7.1.1 Warnings for safety stickers.................................... 62 7.1.2 Meaning of safety stickers.................................... 62 7.1.3 Safety stickers position on the vehicle................................. 66 7.1.4 Safety stickers position in the cab................................... 67 Reference to safety devices........................................ 67 8 Components description ................................  69 ROPS ­ FOPS Cab............................................ 69 8.1.1 Door opening .......................................... 70 8.1.2 Climbing in/out .......................................... 70 8.1.3 Door electric glass........................................ 71 8.1.4 Rear glass ............................................ 72 8.1.5 Canopy............................................. 72...
  • Page 11 Dieci Contents 8.6.1 Joystick with capacitive deadman sensor............................... 114 8.6.2 Joystick with capacitive deadman switch with FNR function .................... 115 8.6.3 Joystick with mechanical deadman button ............................ 118 8.6.4 Joystick for man basket prearrangement.............................. 122 8.6.5 Joystick error list ........................................ 123 Continuous oil function * ........................................ 126 8.7.1 Continuous oil function on Joystick with capacitive deadman.................... 126 8.7.2 Continuous oil function on Joystick with mechanical deadman..................... 127 8.7.3 Continuous oil function for vehicles with man basket function .................... 127 Rear hydraulic sockets *........................................ 128 Hydraulic sockets and electrical contact on boom head * .......................... 129 8.10 Electrical contact on boom head *.................................... 131 8.11 Equipment quick coupling * ...................................... 132 8.11.1 Quick coupling with single lock on closed circuit machine...................... 132 8.11.2 Quick coupling with single lock on open circuit machine...................... 133 8.11.3 Quick coupling with double cylinder ................................ 134 8.12 Plate translation unit* .......................................... 135 8.13 Transmission.............................................. 136...
  • Page 12 Contents Dieci 9.5.3 Power Take Off emergency stop .................................. 165 9.5.4 Trailers electrical socket * .................................... 166 Trailer towing ** ............................................ 166 9.6.1 Warnings for towing a trailer................................... 167 9.6.2 Towing a trailer on the road for AGRICULTURAL vehicles ...................... 167 9.6.3 Towing a trailer on the road for CONTRUCTION machines ...................... 168 Trailers braking *............................................ 169 9.7.1 Pneumatic braking EEC type................................... 170 9.7.2 Pneumatic braking type CUNA NC 144­04 ............................ 170 9.7.3 Hydraulic braking EEC type.................................... 171 9.7.4 Hydraulic braking type CUNA NC 344­05.............................. 172 Rear trailer hitch **........................................... 173 Height adjustable tow hitch adjustment *................................ 174 9.10 Pick­up hitch **............................................ 174 10 Equipment .................................... 176 10.1 General warnings on equipment use.................................. 176 10.1.1 Equipment pre­use checks.................................... 178 10.2 Equipment installation procedure.................................... 180...
  • Page 13 Dieci Contents 10.8.4 Bucket use........................................... 210 10.8.5 Tilting indicator use....................................... 211 10.8.6 Buckets Safe Working Procedures................................ 211 10.9 Equipment lifting............................................ 213 10.10 Equipment transport.......................................... 213 11 Emergency procedure ................................ 214 11.1 Vehicle towing ............................................ 214 11.1.1 Machine towing with electrical panel on ............................... 215 11.1.2 Towing the machine with engine in failure ............................ 215 12 Maintenance....................................  217 12.1 Maintenance warnings ......................................... 217 12.1.1 Avoid accidents during maintenance............................... 218 12.2 Engine hood opening ........................................... 221 12.3 Engine lower protection plate removal .................................. 222 12.4 Battery................................................ 223...
  • Page 14 Contents Dieci 12.15.3 Tires .............................................. 240 12.16 Lighting................................................ 242 12.16.1 Headlight............................................. 243 12.16.2 Tail light ............................................ 244 12.16.3 Work light *.......................................... 244 12.16.4 Led work light*......................................... 245 12.17 Window washer fluid tank ........................................ 245 12.18 Ventilation system maintenance .................................... 246 12.18.1 Cab ventilation filter: Cleaning and replacement .......................... 246 12.18.2 Air conditioning: Cleaning * .................................... 247 12.19 Boom maintenance .......................................... 248 12.19.1 Sliding blocks maintenance..................................... 248 12.19.2 Boom lubrication with grease .................................. 248 12.20 Cylinder lock valves maintenance .................................... 250 12.21 Differential Axles Maintenance...................................... 252 12.21.1 Differential axles oil: Check and replacement ............................ 252...
  • Page 15 Dieci Contents 20 Waste disposal .................................. 271 20.1 Ecological considerations........................................ 271 20.2 Protect the environment ........................................ 271 21 Demolition.................................... 272 22 Wiring diagram .................................. 273 22.1 Components legend .......................................... 273 22.2 Wiring diagram sheets .......................................... 278 22.3 Fuse box ................................................. 291 22.4 Engine compartment fuses........................................ 292 23 Hydraulic diagram..................................  293 23.1 Components legend .......................................... 293 23.2 Standard hydraulic diagram ...................................... 294 24 Technical data ..................................

  • Page 16: Introduction

    The  instruction  manual  must  be  kept  near  the  equipment  available  to  the  Users  (in  the  cab  or  on  the equipment where set up) inside a dedicated envelope, protected from liquids and anything that might make it illegible. If the manual becomes creased and/or be, even partially, damaged or illegible or in case of loss of the manual, it must be replaced immediately by contacting the Dieci Technical Assistance Service, giving the details of the manual found on the first page of the manual. 3.4 Recipients This manual is addressed to the following persons: – Operator:  instructed  person,  trained  with  specific  theoretical­practical  course  concerning  use  of  the vehicle or equipment...

  • Page 17: Training

    Introduction | 3 All vehicle or equipment users must have all necessary information, training and education in relation to the correct use conditions of the means and foreseeable anomalous risks. The  information,  training  and  educating  must  be  implemented  upon  introduction  of  new  work  equipment and for each work equipment available to users. NOTICE Ensure to respect the current laws and Standards in the selling country of the machine with regard to information, training and educating of personnel to use the vehicle and its equipment. The employer is obliged to inform personnel on the following topics related to safety during use: –...

  • Page 18: Terms, Units Of Measurement And Abbreviations Used

    3 | Introduction – Have been adequately trained on the use and maintenance of the vehicle and equipment – Have been judged suitable by the employer to carry out the work entrusted to them – Are able to understand and interpret the manual and the safety requirements – Know the emergency procedures and their activation – Have the ability of activating the specific type of vehicle or equipment – Are familiar with the specific standards of the case – Have understood the operational procedures defined by the Manufacturer of the vehicle or equipment 3.5 Terms, units of measurement and abbreviations used DECIMAL METRIC SYSTEM (IS) ENGLISH IMPERIAL SYSTEM (IMP) NAME SYMBOL NAME SYMBOL SURFACE square meter square foot ELECTRICITY Ampere Volt...
  • Page 19 Introduction | 3 liter UK gallon UK gal TIME hour hour minute minute second second VOLUME PER TIME cubic meter per minute /min cubic foot per minute /min liter per minute l/min UK gallon per minute UK gal /min SOUND POWER AND ACOUSTIC PRESSURE decibel DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

  • Page 20: Symbols Used

    NOTICE DIECI s.r.l. reserves the right to carry out possible modifications to the vehicle or accessories for technical or commercial reasons without prior notice. DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

  • Page 21: Equipment General Warnings

    Only equipment CE certified by the relative manufacturer can be used on DIECI machines, as well as equipment approved or falling within the technical limits set out by DIECI S.r.l. Before commissioning any kind of accessory make sure about its compatibility with the operating machine and about the calibration of the safety system related to the accessory used.

  • Page 22: Intended Use

    DIECI S.r.l.  liability  shall  not  be  involved  if  equipment  use  or  modifications  do  not  comply  with  the  above mentioned requirements. 3.9 Intended use The ...

  • Page 23: Manufacturer

    Introduction | 3 – The  manufacturer  also  reserves  the  right  to  make  any  changes  to  the  machine  for  any  technical  and commercial requirement without notice. 3.13 Manufacturer DIECI s.r.l. Via E. Majorana, 2/4 42027 Montecchio Emilia (RE) ITALY Tax Code 01283560686 VAT No. 01682740350 Tel. +39 0522 869611 ­ Fax +39 0522 869744 email: info@dieci.com DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

  • Page 24: Certification And Ce Marking

    : Via E. Majorana, 2-4- 42027 Montecchio Emilia (RE), Italia Name and address of the person authorized to compile the technical file: Mr. ENNIO MANGHI at DIECI SRL- Via E. Majorana, 2-4 - 42027 Montecchio Emilia (RE), Italia Declares that: The telescopic elevator Type ****** (********** **.**) Serial number **********...

  • Page 25: Warranty

    DIECI s.r.l. shall handle the application of the aforementioned guarantees. 4.2 Warranty: duration The  DIECI s.r.l.  company  guarantees  its  products  for  12  months  from  the  date  of  delivery  to  the  customer user or to the Dealer/Distributor. If  the  vehicle  is  stored  for  long  periods  by  the  Dealer/Distributor  at  the  time  of  sale  to  the  customer,  the Service Center will reserve the right to verify guarantee activation.

  • Page 26: Warranty: Validity

    Repairs  made  under  guarantee  or  not,  and  parts  replaced  during  repair  work,  are  guaranteed  for  3  months from the date of repair or installation, even if the original guarantee has expired. 4.5.5 Intervention campaigns for faulty products The replacement procedures of parts acknowledged to be faulty will be agreed upon by DIECI s.r.l. and its distributors/dealers/authorized workshops. These  intervention  campaigns  can  be  followed  directly  by  DIECI s.r.l.  suppliers,  who  are  responsible  for supplying the components to be replaced (interventions authorized by DIECI s.r.l.). The above interventions will be preceded by written communication from DIECI s.r.l. to its purchasers. Only DIECI s.r.l. can decide the intervention method (repair, replacement or modification). 4.6 Warranty: intervention request 4.6.1 Guarantee: claim...

  • Page 27: Obligation Of Vehicle Downtime

    4.7 Non-activation, failure to grant, termination 4.7.1 Warranty: failure to grant The guarantee is not granted: – If the defect is not reported as described and within the established time limit. – If the customer does not comply with DIECI s.r.l. request to return the faulty parts replaced during the repairs. – If  the  customer  has  not  complied  with  the  obligation  to  stop  using  the  vehicle  after  making  a  claim, limited to damages caused by noncompliance. 4.7.2 Guarantee: termination The guarantee is terminated:...

  • Page 28: Safety Regulations

    MAY ALTER YOUR REFLEX AND REACTION TIME. DIECI s.r.l. is not liable for damage caused by negligent use of this vehicle or the equipment even if said damage is not a result of intentional improper use. Everything possible has been done during the design and construction phases of vehicles and accessories to make your job as safe as possible.
  • Page 29 Safety regulations | 5 – Do  not  use  the  vehicle  without  having  first  read  and  understood  all  parts  of  this  manual,  and  without having attended an adequate training course. – Do not drive the vehicle when hands or shoes are wet or dirty with grease or greasy substances. – Verify that all safety devices function before using the vehicle. The operator must always maintain control of the vehicle state and operation. – Use the acoustic warning device or other signals to alert people in the area before starting up the vehicle. – Inspect  control  instruments  immediately  after  start  up,  while  the  engine  is  hot  and  at  regular  intervals during use, in order to promptly recognize and resolve any malfunctions.

  • Page 30: Safety Indications

    5.2 Safety indications  CAUTION Carefully observe and follow all safety signals on the vehicle and on the equipment and read all safety messages in this manual. – The safety signals must be installed, maintained and replaced when necessary. – If a safety signal or this manual is damaged or missing, order a replacement from the DIECI s.r.l. dealer in the same way in which spare parts are ordered (be sure to communicate the model and serial number of the machine when placing the order). – Learn how to correctly and safely operate the vehicle and the accessories and their relative controls. – Allow only trained, qualified and authorized personnel to operate the machine and installed accessories. – Keep the vehicle and accessories in appropriate working conditions.

  • Page 31: Protect Yourself Against Noise

    Safety regulations | 5 It is mandatory for the operator, before starting to work, to learn from the safety manager or the site manager which are the possible risks of the work and which accident prevention clothes he must wear.  CAUTION Always use PPE that is appropriate for the type of work to be performed. The Personal Protective Equipment used by the operators can have different characteristics, depending on the type of construction site and risks present in the work place.  DANGER Danger of crushing Pay attention to moving parts to avoid danger of crushing or dragging of the lower and upper limbs.

  • Page 32: Preparing For Accidents

    5 | Safety regulations 5.4 Preparing for accidents – Always be prepared in the event of a fire or an accident. – Keep  a  fire  extinguisher  and  first  aid  kit  at  hand.  (Not  supplied  by  the  manufacturer,  "optional accessories"). – Carry out periodic inspections to ensure that the first aid kit contains all necessary items; replenish content if necessary. – To properly use the extinguisher, carefully read the instructions located on the extinguisher. – Carry out periodic inspections and maintenance (six monthly) to ensure that the extinguisher is ready for use at any given moment. – Create priority procedures to deal with fires or accidents. – Keep  emergency  telephone  numbers  (doctors,  ambulance,  hospital  and  fire  brigade)  clearly  visible  and near the telephone.

  • Page 33: Traumas

    Safety regulations | 5 5.4.3 Traumas Distortions, dislocations and fractures: Immobilize  the  joints  in  the  position  after  the  trauma,  using  bandages  or  storage,  supporting  the  analgesic position of the injured party without attempting dangerous manoeuvres. Apply the cold (with bag of ice or other systems). In case of exposed fracture, cover the wound using a sterile gauze pad, after having pressed at a distance on the specific points the relative hemorrhage. Contusions, crushing: In  case  of  contusions  and/or  crushing  of  ends  of  the  upper  and  lower  limbs  (fingers,  hand,  feet,  etc.)  it  is advised to immediately place the limb underneath running water (cold) and apply ice. Also check for wounds and/or cuts in the hit area and, if necessary, disinfect with the due precautions.

  • Page 34: Risks Of Inhaling Gas

    5 | Safety regulations – To avoid oil or diesel leaks, make sure that there are no loose or missing clamps, no twisted tubes and no tubes that rub up against each other. – Do not bend any tubes/pipes under pressure. – Never install damaged tubes. – Do not weld tubes or pipes containing inflammable liquids. – Do not use a torch head to cut tubes or pipes containing inflammable liquids.  DANGER Short circuits may cause fires. – Ensure that there are no short circuits. – Clean and interrupt all electrical connections. – Check before each work shift that there are no loose, twisted, hardened or damaged wires.  DANGER Fuel, oil, grease, waste, deposits or accumulated dust or other components can cause a fire. –...

  • Page 35: Risks Of Batteries Exploding

    Safety regulations | 5 5.5.3 Risks of batteries exploding  DANGER The gas of the batteries may explode. a) Keep any sparks, open flames or lit cigarettes away from the upper part of the battery. b) Never place a metal object between the terminals to check the battery charge. Use a voltmeter or a densimeter. c) Do not create sparks in the battery connection during recharging phases or starting the engine with auxiliary battery. d) Do not charge the batteries if they are extremely cold, extremely hot or damages as they might explode. e) Heat the batteries up to 16°C. f) The electrolyte in the batteries is an extremely corrosive acid. g) Should the battery explode, the electrolyte may be sprayed in the eyes with the possibility of causing blindness. h) Ensure to be wearing protective goggles when carrying out maintenance on the batteries. i) Do not overturn or tilt the battery as acid could come out. 5.5.4 Residual risks  DANGER Damage may be caused by entanglement in moving parts.

  • Page 36: Contact With Dangerous Substances

    5 | Safety regulations Use a piece of cardboard to check for any leaks; make sure your hands and body are adequately protected against pressurized fluids. Wear a face mask or accident­prevention goggles to protect your eyes. Should there be an accident, seek medical attention immediately. Any fluids that penetrate the skin must be removed surgically within a few hours to avoid infections.  DANGER Electrocution All maintenance and/or adjustment interventions on powered parts must be carried out only and exclusively by qualified and adequately trained personnel.  DANGER Risk of slipping. During on-site operations, the areas around the equipment may have debris and liquid (oil, water, etc.) that might make the floor slippery.

  • Page 37: Storing Dangerous Liquids

    Safety regulations | 5 5.6 Storing dangerous liquids  DANGER Flammable material danger. All fuels, most lubricants and some anti-freezes are inflammable. Handle fuel with care, it is easily inflammable. If fuel is ignited, there may be an explosion and/or a fire.  WARNING All fluids must be kept out of the reach of children and incompetent persons.

  • Page 38: Warnings For Safe Working

    5 | Safety regulations 5.7 Warnings for safe working 5.7.1 Ensuring the vehicle is clean – Clean the windows, lights and rear­view mirrors – Clean dirt and waste away from the engine, joints and radiator – Make sure the cab steps and the handle are clean and dry – Clean all safety stickers and manoeuvring instructions. Replace any stickers that are illegible or missing  WARNING If the vehicle or equipment is not in perfect working order its operation is strictly prohibited. NOTICE For the cleaning procedures, refer to the "CLEANING"...

  • Page 39: Passengers Transportation

    Safety regulations | 5 5.7.4 Passengers transportation Only the operator must be on board the vehicle, passengers are not admitted. Passengers may obstruct the operator's view, causing an unsafe operation of the vehicle.  WARNING Carrying people on or lifting people up with the vehicle is strictly prohibited unless the vehicle is equipped with an elevation work platform and has a special certificate of conformity regarding the transport of people.
  • Page 40 5 | Safety regulations – The user and signaler are aware of the hand signals to be able to interact between them – That everyone follows the directions given by the person in charge of signaling – The signaler must be easily identified by the user of the vehicle – The signaler must wear or hold one or more adequate recognition elements, like: jacket, helmet, sleeves, bracelets, signal paddles – The  recognition  elements  must  be  bright  colored,  preferably  one,  and  reserved  exclusively  for  the signaler. Movement Meaning Description Start ­ Attention ­ Order The  two  arms  are  open  horizontally,  the  palm  of  the taking hands forward Stop ...

  • Page 41: Working With The Danger Of Falling Masses And Objects

    Safety regulations | 5 Movement Meaning Description Vertical distance The  hands,  one  on  top  of  the  other,  indicate  the distance Horizontal distance The hands, one next to the other, indicate the distance Forward Both  arms  are  folded,  the  palms  of  the  hands backwards  and  the  forearms  make  slow  movements towards the body Move back Both arms are folded, the palms of the hands forward and ...

  • Page 42: Working Near Electrical Lines

    5 | Safety regulations – Mount suitable safety panels to protect the operator – Always close windows – Always ensure that other operators near­by are at a safe distance and cannot be hit by bouncing or falling objects. – Pay  careful  attention  to  crumbling  walls,  landslides,  falling  material  or  objects  from  the  installed equipment,  that  may  hit  the  cab,  the  protective  structure  or  windows,  causing  damages  to  the  vehicle and to the operator.

  • Page 43: Working Under The Snow

    The vehicle can only be used with sufficient lighting in the work area. NOTICE There are several ways to improve visibility in conditions of poor lighting. Contact your local DIECI s.r.l.dealer. 5.7.11 Working in closed areas or dangerous atmospheres It is FORBIDDEN to use the machine in: –...

  • Page 44: Reduce Vibrations

    5 | Safety regulations – Protected environments such as refineries.  CAUTION The vehicle must be appropriately modified and certified to work in environments with an explosive atmosphere. The vehicle can only be used in a tunnel if it has been declared suitable for these environments. 5.7.12 Reduce vibrations Consider the following recommendations to reduce the vibration exposure of the operator: –...

  • Page 45: Working In Windy Conditions

    – The  height  of  the  extended  boom:  the  higher  the  boom  is  raised  vertically,  the  higher  wind  speed becomes. – Load bulk area: the more space the load occupies, the more the wind force is felt. Strong wind DIECI telehandlers can be used up to a wind speed of 45 km/h (12.5 m/s) Km/h, equal to 12.5 m/s (No.6 on the Beaufort scale) measured on the ground. At 10°C temperature, wind with a speed of 32 km/h (8.9 m/s) Km/h it seems that exposed parts of the body have  a  temperature  of  0°C.  The  higher  you  climb  the  faster  the  wind  speed  and  the  more  the  sensation  of pressure drop increases.

  • Page 46: Assessing The Consistency Of The Work Ground

    5 | Safety regulations 5.9 Assessing the consistency of the work ground The ground on which the vehicle can be positioned must be able to support the vehicle and its maximum bearing capacity.  DANGER Danger of tipping The sinking of the machine base support may cause the vehicle tilting.  CAUTION Contact a qualified technician to assess the consistency of the ground according to the regulations in the country of use of the vehicle.

  • Page 47: General Warnings For Moving The Load

    Safety regulations | 5 150533­1  WARNING Check the vehicle is leveled before using the boom on sloped ground. Do not stop and leave the vehicle parked on a slope exceeding 15%, even with the parking brake engaged. 150534-2 150534-3 150534-4 150534-1 –...
  • Page 48 5 | Safety regulations – Handle  the  vehicle  with  the  boom  raised  only  in  exceptional  circumstances.  In  these  circumstances, operate  with  due  prudence,  reduce  speed  as  much  as  possible  and  brake  delicately.  Make  sure  that visibility is always sufficient. If necessary, ask an operator on the ground to guide you for the operations. – Reduce the speed as much as possible and brake gently during handling operations.  WARNING Do not handle loads while the vehicle is moving. Avoid passing over unstable objects. Remove dangerous, unstable objects instead of passing over or around them. Also avoid holes and ditches that might make the load jolt.

  • Page 49: Use Of Cables, Ropes And Slings

    It  is  strictly  forbidden  to  lift  or  move  load  fastening  ropes  or chains only to the vehicle's accessory holder plate, to forks or to any other equipment not designed for this purpose. Various equipment set­up for lifting, provided with suitable hooks for  the  use  of  cables,  chains  and  straps  are  available.  For  further information contact your Dieci dealer. To keep the suspended load from swaying while being handled, the  load  can  be  fixed  to  the  anchoring  eyebolts  of  the  vehicle while being transported. 150535-1...

  • Page 50: Road Travel

    5 | Safety regulations 5.13 Road travel 5.13.1 Road travel warnings  CAUTION Before starting the road travel make sure to observe the relevant laws and regulations in the country of use. The road travel requirements are shown on the Vehicle Registration Document. Low beam lights must be on even during the day and in streets where there is no obligation to use visual and lighting signaling devices. Ensure correct operation and cleaning of headlights, direction lights and windscreen wipers.  WARNING Check the correct position of the rear view mirrors. The objects seen through the rear view mirror are closer than they appear.

  • Page 51: Momentary Stop

    Safety regulations | 5 – Make  sure  that  your  vehicle  is  in  compliance  with  local  legislation  in  reference  to  the  presence  of  the license plate when traveling on the road both at day and at night.  WARNING Road transfer with equipment assembled to the fork holding plate is not allowed except those accepted by the legal authority of the country where the vehicle operates.
  • Page 52 5 | Safety regulations – Remove the key from the ignition switch. – Lock  the  hydraulic  controls  with  the  special  devices  (if present). – Close the windows and lock them with the handles. – Close the cab door by key. – Place wedges under the wheels. – Make sure that the vehicle is parked so as not to impede its movement  and  at  least  5  meters  away  from  the  railroad tracks.  WARNING Do not stop and leave the vehicle parked on a slope exceeding 15%, even with the parking brake engaged.

  • Page 53: Starting And Stopping The Machine

    Safety regulations | 5 5.16 Starting and stopping the machine 5.16.1 General warnings regarding starting up the vehicle  WARNING Do not use the vehicle without having first read and understood all parts of this manual, and without having attended an adequate training course. –...

  • Page 54: Starting-Up The Engine

    Immediately stop using the machine in case of malfunctions or if it does not comply with safety standards. Contact an authorized Dieci s.r.l. workshop if the machine shows malfunctions. Refer to the "Maintenance" chapter for information regarding routine maintenance. NOTICE A thorough inspection is required if the machine is not used for a prolonged period of time.

  • Page 55: Warm-Up After Starting-Up

    WARNING!  If other indicators remain on signaling malfunctions or if one of the previous conditions does not occur, do NOT start‐up the engine and refer to the "Maintenance" chapter or contact the Dieci service center. 1. Turn the ignition key (fig. 150538­1) to position ”3” to start­up the engine. Release the starter within 5 seconds. 2. Release  the  key  once  the  engine  has  started.  The  indicators related to the engine oil pressure and battery charge must go...

  • Page 56: Causes Of Failed Start-Ups

    5.16.6 Causes of failed start-ups Check the following if the engine does not start­up: – The parking brake switch is pressed. – The gear selection lever is in the neutral position. – No emergency buttons are pressed. After checking all the previous conditions, remove the cause of failure to start and try the starting procedure again. NOTICE If the problem persists, contact a Dieci after-sales center. 5.16.7 Turn off the vehicle It is recommended to perform the following before switching the engine off: 1. Bring all the control levers to the idle position. 2. Bring the engine to low speed for a few seconds. 3. Turn the ignition key to position "0". DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

  • Page 57: Vehicle Description

    Vehicle description | 6 6 Vehicle description NOTICE The images used to describe components and controls refer to a complete vehicle with all accessories; these may vary depending on the model and on the configuration chosen. Positions and references used in this manual refer to the vehicle facing the normal running direction. 150641-1: Front view 150641-2: Rear view 150641­4: Right view...

  • Page 58: Left Side Components Description

    6 | Vehicle description 6.1 Left side components description Illustration 1: 150643­1: Left side view 1 Cab 2 Steps for climbing on 3 Telescopic boom 4 Boom head 5 Attachment holding plate 6 Wheel 7 Epicycloidal reduction gear 8 Front axle 9 Rear axle 10 Left front headlight 11 Left rear headlight 12 Fuel tank 13 Oil tank DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

  • Page 59: Destroy Side Components Description

    Vehicle description | 6 6.2 Destroy side components description Illustration 2: 150644­1: Right side view 1 Cab 2 Engine hood 3 Telescopic boom 4 Boom head 5 Attachment holding plate 6 Wheel 7 Epicycloidal reduction gear 8 Front axle 9 Rear axle 10 Right front headlight 11 Right rear headlight 12 Battery 13 Air conditioned (optional) 14 Rear emergency exit 15 Rear hydraulic sockets (optional) 16 Hydraulic Power Take Off ­ PTO (optional) DOCMA0000006‐UK ﴾ENG﴿...

  • Page 60: Engine Components Description

    6 | Vehicle description 6.3 Engine components description Illustration 3: 150645­01: Engine view 1 Engine hood 2 Safety rod 3 Air filter 4 Engine 5 Radiator 6 Engine control unit DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

  • Page 61: Cab Components Description

    Vehicle description | 6 6.4 Cab components description Illustration 4: 150646­01: Cab view 1 Seat 2 Pedals 3 Left instrument panel 4 Diagrams notebook 5 Steering wheel 6 Right instrument panel 7 Instrument panel 8 Joystick 9 Right lateral instrument panel 10 Steering mode selection lever 11 Hitch pick­up hook command (optional) 12 Cab ventilation system 13 Not used 14 Not used DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

  • Page 62: Safety Devices

    7 | Safety devices 7 Safety devices 7.1 Safety stickers 7.1.1 Warnings for safety stickers Some  safety  stickers  have  been  applied  on  the  vehicle  in  the  positions  shown  below.  Their  purpose  is  to provide a guide for your own and others safety. Before starting to work with the vehicle, check the content and  location  of  the  safety  stickers  turning  around  the  vehicle  with  this  manual  in  hand.  Review  the  safety stickers with all operators who will use the vehicle.
  • Page 63 Safety devices | 7 SIGNAL CODE DESCRIPTION AXA1425 Danger, keep a safe distance from the vehicle AXA1425 Danger, moving mechanical parts AXA1425 Danger, stop the engine before performing any maintenance AXA1425 Danger, stop the engine and remove the ignition key during maintenance operations AXA1425 Danger, comply with the safety distances from power lines AXA1427 Indicates where to refuel AXA1431 Indicates the lifting points AXA1432 Indicates the points at which to anchor the vehicle for transport or towing AXA1433 Indicates where to check the hydraulic oil level AXA1434 Indicates where refueling hydraulic oil AXA1435 Danger, moving mechanical parts, do not remove the safety guards and wait that the parts have stopped before carrying out any maintenance AXA1436 Indicates the position of the safety rod for lifting cylinders AXA1438 Indicates vehicle parts that can not be walked on AXA1439 Danger moving mechanical parts AXA1440 Danger of hot steam under pressure escaping AXA1441 Danger of hot surface AXA1492 Indicates the position of the brakes oil tank and the type of oil to use DOCMA0000006‐UK ﴾ENG﴿...
  • Page 64 7 | Safety devices SIGNAL CODE DESCRIPTION AXA1493 Warning, keep a safe distance AXA1498 Indicates the position and instructions for using the battery cut­off switch AXA1501 Indicates greasing points AXA1506 Compulsory use of seat belts AXA1514 Emergency exit AXA1515 Remove split pin AXA1773 Warning, do not reach high speeds or over­revving the engine in downhill AXA2089 Caution, hydraulic circuit with pressure accumulators AXA2103 Warning, keep a safe distance AXA2430 Do not stand under the forks or transport people with the forks AXA2609 Instructions for joystick with capacitive deadman switch and continuous oil function AXA2610 Instructions for joystick with capacitive deadman switch and continuous oil function and FNR function AXA2613 Instructions for joystick with standard mechanical deadman switch AXA2614 Instructions for joystick with mechanical deadman switch and continuous oil function AXA2751 Instructions for joystick with mechanical deadman switch and continuous oil function and FNR function AXA1803 Instructions for joystick for standard man basket AXA2633 Instructions for joystick for man basket with continuous oil function...
  • Page 65 Safety devices | 7 SIGNAL CODE DESCRIPTION AXA2708 Type of oil used in the hydraulic system. SIGNAL CODE DESCRIPTION AXA1428 Indicates the tire pressure AXA1808 Indicates the maximum guaranteed sound power AXA2227 Tires maximum load on the ground (R.max daN=) 10000 AXA1920 Indication of the Vario System EVO2 transmission potentiometers DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

  • Page 66: Safety Stickers Position On The Vehicle

    7 | Safety devices 7.1.3 Safety stickers position on the vehicle DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

  • Page 67: Safety Stickers Position In The Cab

    Safety devices | 7 7.1.4 Safety stickers position in the cab AXA1425 AXA1163 AXA1173 AXA1492 AXA2608 - AXA2609 - AXA2610 AXA2613 - AXA2614 - AXA2751 AXA1803 - AXA2633 AXA1506 7.2 Reference to safety devices Safety devices Additional information Safety devices 8.1.15 Emergency Lights 8.1.17 Emergency stop...
  • Page 68 7 | Safety devices Safety devices Additional information 8.18.1.1 Read the capacity diagrams 8.18.1.2 Use the capacity diagrams 8.18.1.3 Equipment legend for capacity diagrams 8.18.1.4 Operating modes legend for capacity diagrams DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

  • Page 69: Components Description

    If the cab has undergone visual damage it must be replaced by consulting the authorized service center or Dieci authorized workshop. The cab is classified as: CATEGORY “1” The  cab  approved  as  category  "1"  does  not  offer  full  protection  against  the  ingress  of  dust,  aerosols  and vapors. ...

  • Page 70: Door Opening

    8 | Components description 8.1.1 Door opening 8.1.1.1 External door handle The door of the cab is equipped with an external handle “1” with lock. To open the door from the outside: 1. Insert  the  key  into  the  lock  and  turn  it  clockwise/ counterclockwise to engage/disengage the lock. 2. Pull  the  handle  towards  yourself  to  release  the  door  with lock disengaged. NOTICE With lock engaged, the door will not open by the handle.  WARNING It is absolutely forbidden to operate with the cab door open.

  • Page 71: Door Electric Glass

    Components description | 8 Use only the appropriate handles and steps to access the cab, do not use the controls and the steering wheel from inside. Climb in and out of the vehicle always turned towards the driver's cab.  WARNING RISKS Climbing in and out of the cab is allowed only when the vehicle is stopped with the parking brake engaged. Do not leave the cab with the vehicle in motion. 8.1.3 Door electric glass To open the glass of the door use the button on the door “1”: –...

  • Page 72: Rear Glass

    8 | Components description 8.1.4 Rear glass To  open  the  rear  glass,  lift  the  handle  “1”  and  push  the  glass outward. The glass is maintained in the open position by the handle. To close the rear glass, pull the handle back in the cab and lower until it until the whole unit is completely locked.  WARNING Danger of crushing In case the handle would no longer maintain the open position of the glass, replace it in the shortest possible time.

  • Page 73: Sunshade

    Components description | 8 8.1.6 Sunshade The Sunshade is located at the top of the cab. To lower the Sunshade, take the handle located at the center of "1" and lower it down to lock it the hooks provided "2". To close the sunshade, lower the handle "1" to release it from the hooks "2" and take back the sunshade in closure. 8.1.7 Cab ventilation 8.1.7.1 Ventilation adjustment To adjust the ventilation, turn the knob “1”. Clicks indicate respectively: 0 ­ Off 1 – First speed 2 ­ Second speed 3 ­ Third speed 8.1.7.2 Air temperature adjustment To  adjust  the  temperature  of  the  air  coming  out  of  the  vents, turn the knob "2": –...
  • Page 74 8 | Components description 8.1.7.3 Air vents To open the air vents press on one side of these and adjust the air flow direction using the fins or rotating the vent. To close the vents push the fins bringing them to the horizontal closing position. 8.1.7.4 Air recirculation inside the cab To enable or deactivate the air circulation in the cab use the lever “1”: – In "A" position to enable air recirculation inside the cab. – In "B" position to disable the air recirculation inside the cab and  allow  the  ventilation  system  to  draw  air  from  the outside. NOTICE The lever acts on the air "draw" by the ventilation system. The air flow and temperature must always be controlled by the ventilation system inside the cab.

  • Page 75: Air Conditioning

    Components description | 8 8.1.8 Air conditioning * NOTICE * Air conditioning is an optional accessory. For a correct use of air conditioning, follow the following steps: 1. Check that all doors and windows are closed. 2. Check  that  the  heater  is  turned  off  by  moving  the  lever towards the end of the blue scale. 3. With  the  engine  running,  turn  on  the  air  conditioning moving the switch “3” in position “I”.

  • Page 76: Socket

    8 | Components description 8.1.9 12V Socket The 12V­180W socket “1” allows to connect direct current users (battery chargers, cell phones, etc.).  WARNING Do not connect users with nominal voltage greater than 12V and power consumption greater than 180W. Risk of damage to the electrical system. 8.1.10 Storage compartment There are different storage compartments on the machine: 1. Behind the seat 2. On the left side 3.

  • Page 77: Steering Wheel

    Components description | 8 8.1.12 Steering wheel The steering wheel of the machine allows steering the machine wheels according to the steering mode set. NOTICE Refer to the "Steering selector" chapter. 8.1.12.1 Steering wheel adjustment To adjust the steering wheel angle (fig. 150401­1): 1. Turn the steering wheel adjustment lever "1" (fig. 150401­2) down to unlock the movements. 2. Push the steering wheel forward or pull it towards yourself to the desired position. 3. Push down or pull up on the steering wheel to the desired height. 4. Turn  the  steering  wheel  adjustment  lever  up  to  lock  the steering ...
  • Page 78 8 | Components description 8.1.13.1 Direction indicators Move the lever (fig. 150402­1): – Towards yourself to indicate a curve to the right (R). – Forward to indicate a curve to the left (L). The  indicators  only  work  when  the  ignition  switch  is  in  the position of instrumentation on. The  indicator  light  “1”  on  the  central  instrument  panel  will activate the direction indicators. 150402-1  CAUTION Push the multifunction lever in stand-by position after making the turn, return to the neutral position is not automatic.

  • Page 79: Lights Turning On

    Components description | 8 150404-1  WARNING Worn blades cause viewing difficulties and scratches to the glass. Replace the blades if they are damaged or worn. 8.1.13.4 Window washer Press  the  middle  button  on  the  lever  "4"  (fig.  150405­1)  to  turn on the front window washer.
  • Page 80 8 | Components description When the low beam lights are activated the instrument panel of the machine lights on. NOTICE It is possible to turn on the sidelights with the ignition key in "0" position, while it is necessary to bring the ignition key in position "I" to turn on the low beam lights. 8.1.14.2 High beam lights To ...
  • Page 81 Components description | 8 Press  the  switch  "1"  (fig.  150410­1)  located  on  the  canopy instrument panel to turn on the rear work light. The warning light on the same switch indicates that the light is turned on. 150410-1 NOTICE To turn on the headlight it is necessary to bring the ignition key in position “I”. 8.1.14.5 Work light on the boom head* NOTICE * The work light on the boom head is an optional accessory.

  • Page 82: Emergency Lights

    8 | Components description The rotating light turned on is indicated by the indicator light on the switch. NOTICE It is possible to turn on the rotating light even if the ignition key is in the "0" position.  WARNING Risk of damage to the electrical system. Do not connect users with nominal voltage greater than 12V and power consumption greater than 180W. 8.1.15 Emergency Lights Press the emergency lights switch "1" (fig. 150419­1) to turn on all four direction indicators.

  • Page 83: Seat

    Components description | 8 8.1.16 Seat 8.1.16.1 Deadman seat sensor The vehicle is equipped with a safety system called "deadman" which  consists  of  an  electrical  microswitch  inside  the  seat cushion “1” (fig. 150413­1). 150413-1  CAUTION The engine can be started only if the operator is seated properly in the driving seat and the gear lever is in neutral “N”.
  • Page 84 8 | Components description Backrest height To  adjust  the  backrest  height  (fig.  150415­2),  lift  or  lower  the top of the backrest. 150415-2 Horizontal position To adjust the seat longitudinally (fig. 150415­3), move the lever to the left and slide the seat along the guides. Once established the  desired  position,  release  the  lever.  Perform  small movements to make sure that the seat is fastened properly. 150415-3 Horizontal suspension To  unlock  the  horizontal  suspension  (fig.  150415­4),  move  the lever forward; to lock the suspension move the lever backward.
  • Page 85 Components description | 8 Vertical position To  adjust  the  seat  height  (fig.  150415­5),  turn  the  lever  to  the symbol“+”  printed  on  this  to  increase  the  height  or  to  the symbol “­” to reduce the height. 150415-5 Mechanical suspension degree To  adjust  the  degree  of  suspension  (fig.  150415­6)  turn  the knob ...
  • Page 86 8 | Components description 8.1.16.3 Seat belts  WARNING Always fasten the seat belts when operating the machine. The machine is equipped with a cab that can withstand the weight of the machine in the event of rollover (ROPS), it is therefore necessary that the operator remains tied to the seat by the seat belt not to be swept out and possibly crushed.

  • Page 87: Emergency Stop

    Components description | 8 To remove the belt it is necessary to: 1. Press the red button “1” on the buckle “2”. 2. Then remove the latch plate “3”. 150416­3  WARNING Drive the vehicle only with safety belt properly worn, fastened and adjusted. Operating without the seat belt fastened increases the risk of accidents. Do not use damaged or worn seat belts.

  • Page 88: Spirit Level

    8 | Components description 8.1.18 Spirit Level The  spirit  level  is  located  in  the  center  of  the  instrument  panel.  It  is  used  to  verify  the  correct  transverse leveling of the machine. NOTICE The machine can be fitted with two types of spirit level, standard or optional; the optional level is featured by the reference degrees.

  • Page 89: Emergency Exit: Rear Glass

    Components description | 8 8.1.19 Emergency exit: Rear glass The  rear  glass  of  the  cab  (fig.  150422­1)  can  be  used  as  an emergency exit in case the machine doors are locked. To open the window fully, slide the fastener to "1" and push the glass outward. The fastener must always be positioned as shown in the figure during normal work operations. 150422-1  DANGER Danger of crushing. It is prohibited to fully open the glass during the use of the machine, because of the shearing risks between the boom and the chassis.

  • Page 90: Cab Front Glass Protection

    8 | Components description To break the glass front in case of emergency, use the hammer “1” located in the cab (fig. 150423­2). 150423­2 8.1.21 Cab front glass protection * NOTICE * The cab front protection glass is an optional accessory. Consult your dealer in case of doubts or information on your vehicle. It is not possible to install the cab front protection glass in case the machine is provided with front emergency exit.

  • Page 91: Tft Instrument Panel

    Components description | 8 8.2 TFT Instrument panel 8.2.1 Components Illustration 5: 150425­1 ­ Instrument panel components Position Indicator light Description ­ ­ ­ UP button ­ ­ ­ DOWN button ­ ­ ­ OK button ­ ­ ­ MENU key ­ ­ ­ Display ­ ­ ­ Tachometer indicator ­...

  • Page 92: General Alarm Warning Light

    8 | Components description Position Indicator light Description Flashing Brakes oil low level Fixed Braking system failure Green Fixed Yellow Fixed Slow gear engaged * Yellow Fixed Fast gear engaged * Yellow Fixed Front axle wheels alignment * Yellow Fixed Rear axle wheels alignment * Green Fixed Backward movement engaged ­ ­ ­ Not used Blue Fixed High beam Green Fixed Direction indicators Green Fixed Side lights ­...

  • Page 93: Initial Check

    Components description | 8 General alarm warning light Acoustic signal Condition Intermittent High engine water temperature Intermittent Continuous Reached engine overspeed limit Intermittent Continuous Reached maximum speed limit General alarm warning light Acoustic signal Condition Intermittent Generator, battery failure 8.2.3 Initial check When the panel is switched on, the system will perform a check of all the indicator lights and all the indicators. During the check, the screen will show a loading bar "1" (fig. 150922­1). After  completing  the  initial  check  the  display  shows  the  main Home screen.

  • Page 94: Clock And Clock Setting

    8 | Components description Position Description Service [} 99] ByPass key [} 103] Steering mode icon [} 95] Not used Clock and clock setting [} 94] Hour meter [} 94] Not used Gear used (only PS EVO2 transmission) Not used 8.2.5 Clock and clock setting On the home screen there is the indication of the time next to the related icon (fig. 150927­1). 150927-1 To adjust the time it is necessary to (fig. 150927­2): – Press the MENU button, – Select the clock setting icon, –...

  • Page 95: Boom Chains Error Icon

    Components description | 8 8.2.7 Boom chains Error icon The icon (fig. 150930­1) indicates loosening or breaking of the telescopic boom chains. When the icon turns on, stop the working operations and service the chains. 1500930­  CAUTION Contact an authorized service center Consult the Control Log and the Maintenance Log to know the timelines and operations to be carried out.  DANGER If at least one chain is loose or broken, activate the emergency procedure for the basket recovery. In case of breakage of one or both chains, in addition to the indication on the display: –...

  • Page 96: Speed Limiter Icon

    8 | Components description To change the steering mode refer to chapter Electrical steering selector [} 111]. 8.2.10 Speed limiter icon The  Home  screen  contains  the  Speed  limiter  warning  light  (fig. 151012­1). The warning light indicates that the vehicle speed is limited to 14 km/h (8.7 mph) if the vehicle is moved with the boom at a height 151012-1 greater than 2.5m (8.2 ft) when closed. DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

  • Page 97: Menu

    Components description | 8 8.2.11 Menu From  the  Home  screen,  it  is  possible  to  access  the  menu  (fig. 150923­1) pressing the MENU key. Use  the  buttons  UP  and  DOWN  buttons  to  scroll  through  the menu  items  and  press  the  OK  button  for  3  seconds  to  make  a selection and go to the related page.

  • Page 98: Info

    8 | Components description 8.2.12 Info The software versions “1” are indicated on the Info page. To access the Info page: – Press the MENU button, – Select the Info icon, – Press the OK button, Press  the  MENU  button  at  any  time  to  return  to  the  Home screen. 151010-1 8.2.13 Active errors The  presence  of  errors  will  be  reported  by  the  general  warning icon, by the acoustic signal lasting 1.5 sec. and by the displaying of the error code on the Home screen instead of the time.

  • Page 99: Service

    To  find  out  the  hours  remaining  to  next  maintenance,  it  is necessary to access the Service page (fig. 150925­2): – Press the MENU button, – Select the Service icon, – Press the OK button. To return to the Home screen, simply press the MENU button or select the BACK icon "1" and press the OK button. 150925-2 NOTICE Contact the Dieci technical service to perform maintenance and reset the Service hour counting. DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

  • Page 100: Anti-Tipping Device

    Therefore the operator, before starting to work, must make sure that the instrument operates correctly: – Correct settings check. – Check the sizes indicated on the display. – Check for messages and alarms on the panel. – Check that the device operates correctly. The operator must, in case of any type of anomaly, to immediately contact an authorized workshop or a DIECI authorized service center.  WARNING The operator is responsible for selecting the correct settings depending on the equipment installed on the vehicle. When it is turned on, the last configuration used is set automatically until it is changed.
  • Page 101 Components description | 8 8.2.15.1 Anti-tipping device description The device is composed of: – Longitudinal momentum indicator “1” (fig. 150931­1) – Bypass key (fig. 150931­2) 150931-1 – Mode selection key (fig. 150931­3) The device is always in operation. The  device  is  not  intended  for  warning  about  the  anti­tipping risk in case of: – Transverse overturning – A sudden overload, – Transport/movement with the load in an elevated position, – Movement on rough terrain, with obstacles or holes; 150931-2 –...
  • Page 102 8 | Components description 8.2.15.2 Longitudinal movement indicator and anti-tipping icon The  tipping  indicator  is  displayed  by  a  bar  "1"  (fig.  150931­1), which indicates the vehicle risk of tipping. When  the  vehicle  is  about  to  reach  the  tipping,the  Tipping hazard  icon  "2"  starts  flashing.  It  will  stop  flashing  when  the vehicle returns within the safety parameters.
  • Page 103 Components description | 8 8.2.15.3 ByPass key  DANGER Danger of tipping The ByPass Key must be used only if all of the following conditions occur: a) In case the maximum tipping limit and danger of vehicle overturning has been reached. b) By skilled and properly trained personnel c) For short periods of time d) After trying to restore the safety conditions through the vehicle movements that remained active. e) In case it is not possible to restore the safety conditions through the vehicle movements that remained active. f) When equipment with lifting hook (fork carrier plate, winch, etc...) is not being used The  ByPass  Key  (fig.  150932­1)  is  with  hold  down  action, therefore, ...
  • Page 104 8 | Components description  DANGER DO NOT MAKE THE DESCENT OR THE EXTENSION OF BOOM MOVEMENTS AS THEY ARE AGGRAVATING MOVEMENTS FOR THE TIPPING. When using the bypass key, only make the return or the slope of the telescopic boom, bringing this in safety situation.
  • Page 105 It is forbidden to use the vehicle with equipment other than that selected using the "Operating mode selector". The equipment applicable to machines in question refer to DIECI price list. Operating mode: Bucket Bucket  Mode,  boom  fully  retracted,  the  anti­tipping  device  is  automatically  disabled.  In  case  the  boom  is extracted or is subsequently extracted the operation will be with the same mode of the forks.
  • Page 106 8 | Components description – The device always works properly and only indicates the load status. – With closed boom the acoustic signal is not working to report the status of the load, but it starts operating only for reporting system errors.  DANGER If equipment other than that specified being combined equipment is used in "Bucket" mode there is a risk of tilting. Operating mode: Elevating work platform  WARNING It is allowed to use the basket from the cab with "forks" operating mode only to return the basket to the ground in the event of illness or injury of the operator is in it.

  • Page 107: Parking Brake

    – Check that the stopping occurs at the point indicated in the capacity diagram shown in notebook inside the cab. – In the event that everything is working properly, it is possible to begin the work. 150438-1  DANGER If there are any faults of the safety devices, stop the work until it has been repaired. Contact the Dieci service center. 8.3 Parking brake DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...
  • Page 108 If the warning light (fig. 150454-3) turns on in a fixed way, the parking brake is stuck or damaged. Do not use the vehicle until the problem has been solved. Contact a Dieci service center. DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

  • Page 109: Pressure Gauge

    150742-1  DANGER The pressure should not drop below 18 bar (1.8 MPa – 260 psi). In the case of low pressure (below 18 bar) stop the machine and contact an authorized Dieci dealer to eliminate the defect.  DANGER It is absolutely forbidden to operate with servo brake accumulator pressure less than 18 bar (1.8 MPa –...

  • Page 110: Deactivating The External Parking Brake Manually

    8 | Components description 8.3.3 Deactivating the external parking brake manually The  parking  brake  must  be  disengaged  directly  on  the  axle  to allow the vehicle to be towed. – Place safety wedges under the wheels to prevent the vehicle from moving suddenly – Place a screwdriver on top of the crown (fig. 150562­1) – With a rubber mallet give a sharp blow on the handle of the screwdriver to push the crown inward to release the lock. – With  the  crown  unlocked  at  the  stroke  end,  towards  the outside ...

  • Page 111: Electrical Steering Selector

    Components description | 8 8.4 Electrical steering selector The steering selector (fig. 150312­1) is used to change the wheels steering mode: To  select  a  steering  mode,  turn  the  knob  "1"  that  indicates  the corresponding symbol: A - Front-steering wheels This type of steering allows to carry out a steering with only the 2 front wheels. B - Four-steering wheels This  type  of  steering  allows  to  carry  out  the  steering  with  all  4 wheels, so as to have the smallest turning radius possible.

  • Page 112: Wheels Alignment

    8 | Components description During  normal  use  of  the  machine,  frequently  changing  the steering  modes,  it  is  possible  that  the  wheels  are  no  longer perfectly aligned with each other. To  perform  a  proper  wheel  alignment,  perform  the  following steps: 1. Stop the machine on a level ground. 2. Select the B or C steering mode 3. Turn  the  steering  wheel  until  the  rear  wheels  are  aligned  to the machine.
  • Page 113 Components description | 8 During  normal  use  of  the  machine,  frequently  changing  the steering  modes,  it  is  possible  that  the  wheels  are  no  longer perfectly aligned with each other. The automatic wheels alignment allows to quickly and accurately align the wheels. To  align  the  wheels  using  the  automatic  wheel  alignment,  it  is necessary to (fig. 150315­1): 1. Stop the machine on a level ground. 2.

  • Page 114: Joystick

    8 | Components description 8.6 Joystick 8.6.1 Joystick with capacitive deadman sensor The Joystick allows you to operate all the telescopic boom movements. It consists of (fig. 150450­1): 1. Grip 2. Capacitive sensor 3. Deadman button 4. Extension/retraction roller 5. Services roller 6. Continuous oil function button ** **  Components  depending  on  optional  equipment  or  pre­ arrangements. 150450-1  CAUTION The deadman joystick function prevents any accidental movements of the boom. The Joystick features a "deadman"...

  • Page 115: Joystick With Capacitive Deadman Switch With Fnr Function

    Components description | 8 CONTROL MOVEMENT Grip backwards Boom up Grip to the left Upward swivel Grip to the right Downward swivel Extension/retraction roller forwards Boom extension Extension/retraction  roller Boom retraction backwards Services roller forwards Oil to the hydraulic socket selected (color blue or sign “+”) Services roller backwards Oil to the hydraulic socket selected (color red or sign “-”) NOTICE The joystick controls correspond to proportional movements of the vehicle. 8.6.2 Joystick with capacitive deadman switch with FNR function The Joystick allows you to operate all the telescopic boom movements.
  • Page 116 8 | Components description **  Components  depending  on  optional  equipment  or  pre­ arrangements.  WARNING The F/R roller and the N button do not need the deadman enable to operate To enable the F/R roller (forward / backward) is necessary to maintain the movement of the selector lever in N.
  • Page 117 Components description | 8 CONTROL MOVEMENT Grip to the right Downward swivel Extension/retraction roller forwards Boom extension Extension/retraction  roller Boom retraction backwards Services roller forwards Oil to the hydraulic socket selected (color blue or sign “+”) Services roller backwards Oil to the hydraulic socket selected (color red or sign “-”) F/R roller forwards The  vehicle  runs  in  forwards  gear F/R roller backward The vehicle runs in reverse gear (R) N button pressed The F/R function is deactivated and the vehicle returns to neutral (N) NOTICE The joystick controls correspond to proportional movements of the vehicle. DOCMA0000006‐UK ﴾ENG﴿...

  • Page 118: Joystick With Mechanical Deadman Button

    8 | Components description 8.6.3 Joystick with mechanical deadman button Joystick with standard mechanical deadman button. The Joystick allows you to operate all the telescopic boom movements. It consists of (fig. 150451­1): 1. Grip 2. "Deadman" button 3. Extension/retraction roller 4. Services roller 5. Continuous oil function button ** 6. Continuous oil function active led ** **  Components  depending  on  optional  equipment  or  pre­ arrangements. 150451-1  CAUTION The deadman joystick function prevents any accidental movements of the boom.
  • Page 119 Components description | 8 CONTROL MOVEMENT Extension/retraction  roller Boom retraction backwards Services roller forwards Oil  to  the  hydraulic  coupler selected (color blue or sign “+”) Services roller backwards Oil  to  the  hydraulic  coupler selected (color red or sign “-”) NOTICE The joystick controls correspond to proportional movements of the machine. Joystick with capacitive deadman switch with FNR function. The Joystick allows you to operate all the telescopic boom movements.
  • Page 120 8 | Components description The active F/R function LED "9" and the active continuous oil function LED "8", flash when the related function is being used.  WARNING The F/R roller and the N button do not need the deadman enable to operate To enable the F/R roller (forward / backward) is necessary to maintain the movement of the selector lever in N.
  • Page 121 Components description | 8 CONTROL MOVEMENT Services roller backwards Oil  to  the  hydraulic  coupler selected (color red or sign “-”) F/R roller forwards The machine runs in forwards gear F/R roller backward The  machine  runs  in  reverse  gear N button pressed The F/R function is deactivated and the machine returns to neutral (N) NOTICE The joystick controls correspond to proportional movements of the machine. DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

  • Page 122: Joystick For Man Basket Prearrangement

    8 | Components description 8.6.4 Joystick for man basket prearrangement Joystick with standard mechanical deadman button. The Joystick allows you to operate all the telescopic boom movements. It consists of (fig. 150452­1): 1. Grip 2. "Deadman" button 3. Extension/retraction roller 4. Services roller 150452-1  CAUTION The deadman joystick function prevents any accidental movements of the boom. The Joystick is with mechanical "deadman" sensor: to enable its operation it is necessary to hold down the deadman button "2"...

  • Page 123: Joystick Error List

    8.6.5 Joystick error list NOTICE In case the vehicle is in error, contact a Dieci service center to solve the problem, indicating the error code reported. For more information about the errors display, refer to the "Central instrument panel" chapter.
  • Page 124 8 | Components description CODE COMPONENT ALARM 090.E4 Power supply +5Vdc Output  voltage  lower  than  the  lower  limit  of  operation  of  the Joystick and of the rotation sensor (Control Unit Malfunction) 091.E4 Output  voltage  higher  than  the  upper  limit  of  operation  of  the Joystick and of the rotation sensor (Control Unit Malfunction) 101.E4 SWITCH JOYSTICK ENGINE START with deadman switch not released or broken 110.E4 Roller JOYSTICK Redundancy control out of tolerance 111.E4 At least one signal out of range 114.E4...
  • Page 125 Components description | 8 CODE COMPONENT ALARM 190.E4 Transmission Disconnect Not  commanded  but  a  current  consumption  exceeding  the Command threshold  has  been  detected (Control Unit Malfunction) 192.E4 Output  commanded  but  the  control  unit  detects  a  high consumption (Control Unit or Distributor Malfunction) 200.E4 Extension OUT distributor Not  commanded  but  a  current  consumption  exceeding  the solenoid valve command threshold ...

  • Page 126: Continuous Oil Function

    8 | Components description 8.7 Continuous oil function * NOTICE The oil continuous function is an accessory option. The continuous oil function allows to maintain a constant volume of oil passing through the hydraulic sockets without acting consistently on the selector of the joystick.  DANGER Do not change the hydraulic couplers selection while using the continuous oil function; the hydraulic coupler would begin to work directly according to the flow set by the function.

  • Page 127: Continuous Oil Function On Joystick With Mechanical Deadman

    Components description | 8 8.7.2 Continuous oil function on Joystick with mechanical deadman To activate the function it is necessary to (fig. 150456-1): – Select,  using  the  hydraulic  couplers  switch  and  the  coupler switch on the boom head (if installed), the desired hydraulic coupler on which to activate the function. – Use the services roller on the joystick to set the desired flow of oil. – Maintain  the  flow  of  oil  through  the  services  roller  and simultaneously ...

  • Page 128: Rear Hydraulic Sockets

    8 | Components description 8.8 Rear hydraulic sockets * NOTICE * The presence and number of rear hydraulic sockets present on the machine may vary depending on the optional equipment. The  hydraulic  couplers  switch  allows  to  select  which  hydraulic couplers must be operated by the joystick and is present only on machines that are equipped with rear hydraulic couplers and on the boom head.

  • Page 129: Hydraulic Sockets And Electrical Contact On Boom Head

    Components description | 8 8.9 Hydraulic sockets and electrical contact on boom head * NOTICE * The presence and number of hydraulic sockets and electrical contacts present on the boom head may vary depending on optional equipment. If there are also rear hydraulic sockets on the machine, in order to activate the hydraulic sockets and electrical sockets placed on the telescopic boom head it is first necessary to select the couplings on boom head through the hydraulic couplings selector "1" (fig.
  • Page 130 8 | Components description Installation Diagram Switch description 0 ­ Standard hydraulic socket Standard hydraulic socket 1 ­ Electrical contact on (In case the plug + Additional hydraulic socket of  the  valve  is  connected  to  the  socket Electrical contact Second of  the  electrical  contact,  Second additional hydraulic coupler additional hydraulic coupler is enabled) 2 ­ Additional hydraulic socket DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

  • Page 131: Electrical Contact On Boom Head

    Components description | 8 8.10 Electrical contact on boom head * NOTICE * The electric contact on the boom head is an optional accessory. At the socket of the electric contact on the telescopic boom head (fig. 150204­1) it is possible to connect: – The  plug  of  the  solenoid  valve  of  the  Second  Additional hydraulic socket – The  plug  of  any  equipment  installed  on  the  tools  holder plate.

  • Page 132: Equipment Quick Coupling

    8 | Components description 8.11 Equipment quick coupling * NOTICE * The equipment quick coupling is an optional accessory. The  equipment  quick  coupling  allows  the  operator  to  install  and  fasten  the  equipment  to  the  tools  holder plate. There are different models of quick couplings for equipment, they can be with a single lock cylinder lock or double lock cylinder, the procedures for use change according to the type of hydraulic system of the machine. 8.11.1 Quick coupling with single lock on closed circuit machine To ...

  • Page 133: Quick Coupling With Single Lock On Open Circuit Machine

    Components description | 8 8.11.2 Quick coupling with single lock on open circuit machine To  use  the  quick  coupling  (fig.  150206­4)  for  the  equipment installation it is necessary to: 1. Carry  out  the  normal  hooking  operations  set  out  in paragraphs  1,  2,  3  and  4  of  the  chapter  "Equipment installation".

  • Page 134: Quick Coupling With Double Cylinder

    8 | Components description 8.11.3 Quick coupling with double cylinder To  use  the  quick  coupling  (fig.  150206­4)  for  the  equipment installation it is necessary to: 1. Carry  out  the  normal  hooking  operations  set  out  in paragraphs  1,  2,  3  and  4  of  the  chapter  "Equipment installation".

  • Page 135: Plate Translation Unit

    Components description | 8 8.12 Plate translation unit* NOTICE * The plate translation unit is an optional accessory. The  plate  translation  unit  (fig.  150207­1)  allows  the  tool  holder plate  and  related  equipment  installed,  to  make  small  lateral movements. To  use  the  Plate  translation  unit  it  is  necessary  to  select  the couplers on the boom head to which the plate Translation unit is connected.

  • Page 136: Transmission

    8 | Components description 8.13 Transmission 8.13.1 Movement selection lever  CAUTION In order to select a direction of movement, it is necessary to move the movement selection lever towards the steering wheel. This shifting protects the lever from accidental operation. With the movement selection lever in position other than “N”, it is not possible to start the vehicle engine.

  • Page 137: Manual Gear Shift Selection

    Components description | 8  WARNING It is dangerous to operate the movement selection lever with the engine at high rpm or at a speed higher than 2 km/h (1.2 mph). Before reversing the direction of movement, minimize the engine speed and select the new direction. Danger of vehicle overturning severe breakage of mechanical parts.

  • Page 138: Service Braking Pedal

    If the warning light (fig. 150311-2) turns on intermittently, it indicates a low brake fluid level. If the warning light (fig. 150311-2) turns on in a fixed way, the parking brake is stuck or damaged. Do not use the vehicle until the problem has been solved. Contact a Dieci service center. 8.13.4 Inching Pedal The ...

  • Page 139: Accelerator Pedal

    Components description | 8 8.13.5 Accelerator pedal Press  the  accelerator  pedal  “1”  (fig.  150741­1)  to  increase  the engine  speed,  when  the  pedal  is  released  the  engine  rpm  will decrease. The pedal acts directly on the injection pump of the engine. 150741-1  WARNING If while driving, the vehicle exceeds the maximum allowed speed, the "Over speed protection"...

  • Page 140: Manually Disable Off The 2-Gear Hydrostatic Transmission

    8 | Components description 8.13.6 Manually disable off the 2-gear hydrostatic transmission  DANGER Deactivate the traction only in case it is necessary to tow the machine in case of damage to the engine and/or transmission. In case it is necessary to tow the machine with the engine and/or transmission  failure,  it  is  possible  to  manually  disable  the transmission.

  • Page 141: Safety Rod

    Components description | 8  CAUTION With the hand throttle in operation, the vehicle travel is disabled.  CAUTION When turning off the vehicle, the function must be disabled and the engine must be brought to the minimum speed.  WARNING Do not use the electronic throttle in the cab during the use of the basket and/or of the remote control. 8.15 Safety rod The safety rod must be used as a safety measure during maintenance operations, to prevent the descent or fall of the boom in case of failures.

  • Page 142: Wheel Wedge

    8 | Components description 8.16 Wheel wedge The  wheel  wedge  (fig.  150460­1)  must  be  used  as  a  safety measure to prevent accidental or unwanted movements of the vehicle. It  is  advisable  to  use  them  when  parking  the  vehicle  during stops along slopes or during maintenance operations. 150460-1 8.17 Block valves The  block  valves  (fig.  150461­1)  for  cylinders  prevent uncontrolled ...
  • Page 143 Components description | 8 This machine is however equipped with an anti­tip device that monitors in real time the status of the load and the risk of tipping of the machine (see chapter "warning device"). It is however necessary to use and adhere to the capacity diagrams in relation to the load and type of accessory used.  CAUTION It is mandatory to have in the cab, the capacity diagram referred to the equipment and the machine that is being used. Refer to the correct capacity diagram before handling a load.  DANGER Danger of tipping.
  • Page 144 8 | Components description 8.18.1.1 Read the capacity diagrams Illustration 6: 150464­1 ­ Capacity Diagram Vehicle name and model Equipment model Equipment model with the indications of center of the load. For more information, refer to the "Capacity diagrams legend" chapter. Capacity Diagram code Equipment maximum capacity DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...
  • Page 145 Components description | 8 The maximum Capacity of the equipment is also reported by the sticker placed on the equipment itself. Boom angle The boom angle is indicated by the inclinometer on the left side at the end of the boom (if any), or on the display of the anti­tipping device (if present). Boom extension The boom extension is indicated by letters of the alphabet (“A”, “B”, "C", "D", etc...). The same letters are shown as stickers on the boom extension, so that the user in the cab can know the boom extension by reading the letters on it. Machine operating mode For more information, refer to the "Capacity diagrams legend" chapter. Load height from ground Horizontal distance of the machine load Load weight Machine position 8.18.1.2 Use the capacity diagrams The capacity diagrams indicate the areas in which it is possible to operate with the machine and load in safe conditions.  DANGER Danger of tipping.
  • Page 146 8 | Components description Knowing the area, the following will be known: – the  vertical  and  horizontal  distance  to  which  it  will  be possible to handle the load – the boom extension and angle values at which it is possible to operate. In order to know the vertical and horizontal distance to which it will  be  possible  to  handle  the  load,  use  the  horizontal  and vertical lines that cross the reference area; for example, it will be possible to carry the load at a distance of 3 m from the machine and 4 m in height remaining in safety conditions (position “2”, fig. 150465­2). 150465-2 To  avoid  operating  in  conditions  of  tipping  danger,  use  the boom ...
  • Page 147 Components description | 8 Winch method of use: Single Tow Winch method of use: Double Tow Jib with hook (Dimensions) Lattice extension (Dimensions) "Gooseneck" jib (Dimensions) Hook for fork carrier plate Gripper for pipe with pipe locker Cylinders manipulating gripper Wheels manipulating gripper Sheets holding gripper 5 teeth polyp­grab gripper Centering layer Negative jib DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...
  • Page 148 8 | Components description Positive jib Fixed Front basket Extensible Front basket Fixed Trilateral basket Extensible Trilateral basket Trilateral basket (X° = Right rotation ­ Y° = Left rotation) 8.18.1.4 Operating modes legend for capacity diagrams Maximum pressure applied on the ground Prohibition of operating with unleveled machine Stabilizers lowered, 0% extended Stabilizers lowered, 50% extended Stabilizers lowered, 100% extended Prohibited to work on tires Stabilizers lifted DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

  • Page 149: Water Heater

    Remove the water heater power connections before turning on and/or moving the machine. Check the good condition of the power cord before starting up the device. NOTICE In case of malfunction contact the Dieci service center. DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

  • Page 150: Fan Reversal

    8 | Components description 8.20 Fan reversal * NOTICE The fan reversal is an optional accessory. The fan reversal allows precisely the radiator fan reversal to clean the radiator from any dirt deposits such as dust and straw. To  activate  the  reversible  fan  operate  on  the  dedicated  button (fig. 150306­1). The cleaning cycle is activated automatically pressing the button, which should therefore not be held down. The  reversal  is  carried  out  automatically  without  having  to  stop the machine.

  • Page 151: Remote Control

    Components description | 8 150310-2  WARNING Activating the boom suspension, the boom may have a slight but sudden upward movement. Before activating the boom suspension, make sure that the installed equipment and any load are properly secured to the machine and that there are no people, animals or objects within the operating range of the machine.

  • Page 152: Remote Control: Description

    8 | Components description 8.22.1 Remote Control: Description Fig. 160601­1 Fig. 160601­3 Fig. 160601­2 LCD display Emergency stop button Boom up /down lever Vehicle ignition switch Boom extension / retraction lever Throttle lever Services lever Electric contact on boom head button Turret rotation lever (for rotary vehicles) Deadman button Up / down swiveling lever Deadman button Movements speed lever Remote control on/off key Boom head solenoid valve lever Remote control and horn enable button Table 1: Radio control description DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

  • Page 153: Lcd Display

    Components description | 8 8.22.1.1 Remote control display Description LCD display Anti­tipping led signaling Remote control status LED Remote control battery status LED Not used Current weight Maximum weight Radius Load height from the ground Boom angle Boom extension length xx* Installed equipment code Forks operating mode icon Hook operating mode icon Basket operating mode icon Battery charge level Remote control signal level Fuel low level icon General alarm icon Active electric contact icon Solenoid valve on boom head icon F1 function icon (optional depending on the equipment installed) F2 function icon (optional depending on the equipment installed) DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...
  • Page 154 8 | Components description Description F3 function icon (optional depending on the equipment installed) F4 function icon (optional depending on the equipment installed) High particulate accumulation in the DPF icon AdBlue low level icon Chains error icon (present if the vehicle is prearranged with PLE) Levelness icon (present if the vehicle is prearranged with PLE) Table 2: Display description and legend 8.22.1.2 Remote control emergency stop button The  emergency  stop  button  "9"  (fig.  160601­1)  turns  off  the  diesel  engine  of  the  vehicle  and  the  remote control, stopping all movements of the vehicle and of the equipment. 8.22.1.3 Movements speed lever The movements speed lever "7" (fig. 160601­1) allows to set the vehicle boom speed.

  • Page 155: Boom Extension / Retraction Lever

    Components description | 8 8.22.1.7 Boom control levers  CAUTION To carry out the movements it is necessary to press and hold the deadman button and then move the lever in the direction corresponding to the desired movement The boom control levers are used to carry out various movements: Boom lowering / lifting lever “2” (fig. 160601-1) Boom down Boom up Boom extension / retraction lever “3”...

  • Page 156: Remote Control: Use

    8 | Components description 8.22.1.9 Electric contact on boom head button The button “12” (fig. 160601­2) allows to activate the electrical contact on the boom head (if present). Press again the button to disable the electrical contact on the boom head. 8.22.1.10 Boom head solenoid valve lever The lever "8" (fig. 160601­1) allows to activate the solenoid valve on the boom head (if present). 8.22.2 Remote Control: Use The vehicle, if prepared, can be used by the remote control. The movements that can be performed from the remote control are: – Telescopic boom extension/retraction. – Telescopic boom Up/Down movement. – Swiveling. – Turret rotation – Services. To  use  the  vehicle  by  remote  control  carry  out  the  following operations: Operations on the vehicle: Assemble ...

  • Page 157: Remote Control: Turn Off The Vehicle And The Remote Control

    Components description | 8 If  the  gear  lever  of  the  vehicle  is  not  in  position  "N",  the  vehicle 150912-2 will not turn on. 150912-3  WARNING Always remain at a safe distance from the vehicle and from the load, outside the area that would be occupied in case of vehicle overturning and load fall.

  • Page 158: Transverse Leveling

    8 | Components description 8.23 Transverse leveling * NOTICE The transverse leveling is an optional accessory. The  transverse  Leveling  allows  to  adapt  the  machine  to  the transverse inclination of the ground. To level the machine it is necessary to: – Position the load on the ground. – Lower and fully retract the telescopic boom. – Press the transverse leveling button (fig. 150316­1): – From the left side "1" to tilt the machine to the left. – From the right side "2" to tilt the machine to the right. 150316­1  DANGER It is not possible to work with tilting greater than 2°.

  • Page 159: Engine Fpt Series Nef4 Stage Iiia /Tier 3

    Components description | 8 8.24 Engine FPT Series NEF4 Stage IIIA /Tier 3 NOTICE The use and maintenance manual of the engine is an integral part of the documentation supplied with the machine. Consult the engine manual or contact an authorized workshop for maintenance. We recommend that you carefully read the information contained in the instruction manual and comply with them: in this it is possible to avoid accidents, enjoy the manufacturer's warranty and always have an engine in peak operating condition.

  • Page 160: Agriculture Components Description

    9 | Agriculture components description 9 Agriculture components description NOTICE The following chapters refer to vehicles for the agricultural sector. The optional accessories for the agricultural sector are marked with (**). 9.1 Agricultural applications  WARNING The vehicle is not provided with a protective structure against harmful dust, aerosols and vapors.

  • Page 161: Caisson Descent

    Agriculture components description | 9 9.3 Caisson descent ** NOTICE * The Caisson Descent is an optional accessory for the agricultural sector available only on vehicles with open center distributor. The  Caisson  Descent  allows  to  use  equipment  or  trailers  with single­acting ...

  • Page 162: Trailer Descent

    9 | Agriculture components description 9.4 Trailer descent ** NOTICE The Trailer Descent is an optional accessory for the agricultural sector available only on vehicles with closed center distributor. The  Trailer  Descent  allows  to  use  trailers  or  equipment  with single­acting cylinders, with any hydraulic socket on the vehicle. To put the socket under pressure it is necessary to: –...

  • Page 163: Hydraulic Power Take Off (Pto)

    Agriculture components description | 9 9.5 Hydraulic Power Take Off (PTO)** NOTICE The Hydraulic Power Take Off (PTO) is an optional accessory for the agricultural sector. 9.5.1 Warnings for the Power Take Off PTO use  CAUTION It is forbidden to use the machine or the equipment and trailers installed unless all instructions have been followed.

  • Page 164: Use Of Hydraulic Power Take Off

    9 | Agriculture components description Deactivate the Power Take Off after each use. Failure to observe these instructions may result in serious injury or death.  DANGER It is necessary that the Power Take Off guard is always installed, lowered and in good condition when using the equipment activated by the Power Take Off.

  • Page 165: Power Take Off Emergency Stop

    Agriculture components description | 9 – Press  the  "Deadman"  button  on  the  joystick  and  adjust  the rotation speed of the hydraulic Power Take Off roller moving forward the services roller. – The Power Take Off rotation will remain active as long as the services roller is activated on the joystick. NOTICE If the continuous oil function option in present, it is possible to maintain a constant volume of oil passing through the hydraulic sockets without acting consistently on the selector of the joystick.

  • Page 166: Trailers Electrical Socket

    9 | Agriculture components description 150307-1  WARNING It is recommended to use the emergency stop button only in case there is an immediate danger to the operator, to personnel near the vehicle and/or to the integrity of the machine.  DANGER The return to normal working conditions, after a stop caused by the emergency stop button, is only possible after: a) Removal of the cause that caused the stop...

  • Page 167: Warnings For Towing A Trailer

    Agriculture components description | 9 9.6.1 Warnings for towing a trailer  WARNING Driving on roads with trailer is permitted only to vehicles approved as "Agricultural Tractors", subject to the exceptions permitted by the Highway Code in force in the country of use of the vehicle.  WARNING Carefully follow the instructions contained in the user manuals of the mounted or towed vehicles or of the trailer.

  • Page 168: Towing A Trailer On The Road For Contruction Machines

    9 | Agriculture components description – The vehicle is approved as an agricultural machine. – The vehicle has an approved tow hitch. – The  vehicle  has  the  label  (Fig.  1­J0500)  showing  all  the  data  on  the  hitch  installed  and  the  maximum towable weight. – The  rules  regarding  trailers  towing  on  public  roads,  in  force  in  the  country  of  use  of  the  vehicle,  are observed.

  • Page 169: Trailers Braking

    Agriculture components description | 9 9.7 Trailers braking * NOTICE All the different types of trailer braking are optional accessories. The  warning  light"1"  (fig.  150208­1)  indicates  a  failure  or  low pressure in the trailer brake system. The  pressure  gauge  (fig.  150208­2)  on  the  left  instrument  panel indicates the pressure of the trailer braking system.

  • Page 170: Pneumatic Braking Eec Type

    9 | Agriculture components description 9.7.1 Pneumatic braking EEC type The pneumatic braking of EEC type includes two couplings: Condition Yellow (M) Red (A) Operator  sitting  with No air Yes air vehicle in operation Vehicle  running No air No air without operator Operator  sitting  with No air No air vehicle  in  operation and  parking  brake engaged Operator  sitting  with Yes air Yes air vehicle ...

  • Page 171: Hydraulic Braking Eec Type

    Agriculture components description | 9 9.7.3 Hydraulic braking EEC type The  trailer  braking  system  acts  proportionally  to  the  pressure exerted on the brake pedal of the machine. To  connect  the  hydraulic  braking  system  of  the  trailer  to  the hydraulic  braking  system  of  the  machine  it  is  necessary  to  (fig. 160201­1): –...

  • Page 172: Hydraulic Braking Type Cuna Nc 344­05

    9 | Agriculture components description 9.7.4 Hydraulic braking type CUNA NC 344-05 The  trailer  braking  operates  under  pressure;  the  hydraulic  circuit of the vehicle provides a constant pressure to the trailer braking system. By connecting the braking system of the trailer to the vehicle, the trailer is released from the brakes and can move. The  pressure  is  varied  in  proportion  to  the  pressure  exerted  on the brake pedal of the vehicle. The trailer brake valve (fig. 150212­1), located on the back of the vehicle,  has  a  lever  "A"  for  the  hydraulic  braking  activation  and deactivation: –...

  • Page 173: Rear Trailer Hitch

    Agriculture components description | 9 9.8 Rear trailer hitch ** NOTICE All different types of trailer hitches are optional accessories for the agricultural sector. The trailer hitches are located in the rear part of the vehicle and may  have  different  capacities  depending  on  the  customer's request. The towing capacity is limited for each vehicle in accordance with the  authorized  weight  to  be  towed,  the  traction  force  and  the vertical load of the tow pin. These data are shown on the vehicle registration document.

  • Page 174: Height Adjustable Tow Hitch Adjustment

    9 | Agriculture components description 9.9 Height adjustable tow hitch adjustment * NOTICE The Height adjustable tow hitch is an optional accessory for the agricultural sector. The  height  adjustable  tow  hitch  (fig.  150502­1)  allows  the operator  to  adapt  the  tow  hitch  according  to  the  type  or characteristics of the trailer towed.
  • Page 175 Agriculture components description | 9 The  pick­up  hitch  (fig.  150503­1)  is  placed  in  the  rear  of  the vehicle  and  allows  connecting  the  trailer  to  the  vehicle  directly from the cab. To  use  the  Pick­up  hitch  it  is  necessary  to  follow  this  procedure (fig. 150503­2): 1.

  • Page 176: Equipment

    It is strictly forbidden to modify the structure of the equipment or adjust the safety devices of the various tool components. – Only  equipment  CE  certified  by  the  relative  manufacturer  can  be  used  on  DIECI  vehicles,  as  well  as equipment approved or falling within the technical limits set out by DIECI S.r.l. The guarantee is void if not approved equipment is used.
  • Page 177 – The  indications  given  by  the  anti­tipping  system  of  the  vehicle  must  be  considered  valid  for  standard working conditions, on flat and solid ground with well­functioning and properly calibrated equipment. In any case, the values indicated by the capacity diagrams must be respected and never exceeded. – It is mandatory, every time the equipment is used to insert the safety pins to secure the equipment to the tool holder plate. – If a tool holder plate different from the original Dieci model is installed on the vehicle, a residual load will remain on the anti­tipping device of the vehicle as a safety factor. – Refer  to  the  manual  of  the  manufacturer  of  the  tool  holder  plate  installed  if  different  than  the  original Dieci tool holder plate.  CAUTION When moving the vehicle with equipment or man baskets installed, maintain a speed appropriate to the type of ground.

  • Page 178: Equipment Pre-Use Checks

    10 | Equipment 10.1.1 Equipment pre-use checks NOTICE Refer to the pre-use safety procedures of the vehicle on which the equipment is installed. Before every use and every time new equipment is installed on the machine: – Check  that  the  equipment  is  properly  hooked  to  all  the  pins  and  the  hooks  are  inserted  in  the  correct position.
  • Page 179 If damage or malfunctioning is detected, comply with the instructions contained in this manual or in the manual of the equipment or basket or contact the DIECI Assistance Center to agree the actions to be taken. If routine or extraordinary maintenance or technical adjustment of the equipment is required, contact exclusively personnel authorized by the DIECI Assistance Center and note the service intervention on the control log.

  • Page 180: Equipment Installation Procedure

    10 | Equipment 10.2 Equipment installation procedure To  properly  install  equipment  carry  out  the  following  operations (fig. 150507­1): 1. Remove the safety pin "1" (if installed) by removing the safety pins "2" and lifting the locking pins "3". 2. Place the equipment on a flat not yielding surface, to be able to smoothly engage it with the tool holder plate of the machine. 3. Place the machine with the boom lowered parallel to the tool. Approach the tool holder plate to the accessory retracting the telescopic boom. The machine can not extend the boom if it is completely  lowered.  Slightly  raise  the  boom  to  be  able  to extend it. 4. Using  the  tilting  movement,  rotate  the  tool  holder  plate  door 150507-1 downward. Bring the top of the plate under the locking hooks of the tool.
  • Page 181 Equipment | 10  DANGER In case, for deformation, the pin and the related safety pin do not reach the required position, it is absolutely forbidden to use the accessory as it may come off and fall to the ground dangerously.  DANGER It is forbidden to operate without the safety pin installed on the tool holder plate.

  • Page 182: Safety Pin Outline

    10 | Equipment 10.2.1 Safety pin outline Some  equipment  pieces  are  provided  with  two  2­position outlines  to  give  the  possibility  to  use  the  equipment  on  several models of machines. The outlines are located on both sides of the hooks to the tool­ holder plate of the machine. To change their position, unscrew the bolts with special keys (fig. 150508­1),  rotate  the  outlines  and  reassemble  tightening  the bolts with the appropriate tightening torque (see the vehicle use and maintenance manual). 150508-1  DANGER If the outlines are not present on the accessory, the pins of the tool-holder plate have no...

  • Page 183: Hydraulic Connections

    Equipment | 10 10.3 Hydraulic connections 10.3.1 Warnings for hydraulic connections NOTICE Before making the hydraulic connections, perform the "Equipment installation procedure" and check the equipment is correctly fixed to the vehicle. Check the hydraulic tubes do not obstruct the movements of the vehicle or of the equipment as it may be damaged.

  • Page 184: Type Of Hydraulic Quick Couplings

    10 | Equipment 10.3.2 Type of hydraulic quick couplings The hydraulic quick couplings at boom head can be of two types: Push­Pull (fig. 150509­1) Flat­Face (fig. 150509­2) 10.3.3 References for correct connection To make the correct connection of the hydraulic fittings, each hydraulic plug or socket is marked with a color or symbol. – The red plugs must be connected to the red sockets or those with the “+” mark. – The blue plugs must be connected to the blue sockets or those with the “-” mark. Cap and mark on the hydraulic Hydraulic sockets on the boom Rear hydraulic sockets sockets. head (if present).  WARNING Equipment with hydraulic connections made incorrectly have movements or functions that do not agree with the operator's controls and can cause damage to other operators,...

  • Page 185: Push-Pull Couplings Connection

    Equipment | 10 10.3.4 Push-Pull couplings connection To  connect  the  Push­Pull  quick  couplings  to  the  sockets on the boom head: 1. Perform  the  equipment  installation  procedures described  in  the  chapter:  "Equipment  installation procedure". 2. Turn off the vehicle. 3. In  case  of  closed  center  distributor,  discharge  the system ...
  • Page 186 10 | Equipment 10.3.4.1 Push-Pull couplings connection when connected to a valve To connect the Push­Pull quick couplings to the valve on the boom head: 1. Perform  the  equipment  installation  procedures described  in  the  chapter:  "Equipment  installation procedure". 2. Turn off the vehicle. 3. In  case  of  closed  center  distributor,  discharge  the system  residue  pressure  (refer  to  chapter  Closed center distributor: Relieve the pressure through 150511-1 the trailer Descent button [} 188]).

  • Page 187: Flat-Face Couplings Connection

    Equipment | 10 10.3.5 Flat-Face couplings connection To connect the Flat­Face quick couplings: 1. Perform  the  equipment  installation  procedures described  in  the  chapter:  "Equipment  installation procedure". 2. Turn off the vehicle. 3. In  case  of  closed  center  distributor,  discharge  the system  residue  pressure  (refer  to  chapter  Closed center distributor: Relieve the pressure through the trailer Descent button [} 188]).

  • Page 188: Closed Center Distributor: Relieve The Pressure Through The Trailer Descent Button

    10 | Equipment 10.3.6 Closed center distributor: Relieve the pressure through the trailer Descent button In  case  a  closed  center  hydraulic  distributor  is  installed  on  the vehicle  and  the  is  present  and  the  "Trailer  descent"  button  is present: 1. Move  the  ignition  key  of  the  vehicle  to  position  "I”  (fig. 150501­2).

  • Page 189: Electrical Connections

    Equipment | 10 10.4 Electrical Connections 10.4.1 Warnings for electrical connections  DANGER Before making the electrical connections, switch off the vehicle. Do not use the vehicle or the equipment if the electrical cables are worn or damaged, but repair or replace them.
  • Page 190 10 | Equipment – Disconnect  the  plug  from  the  dummy  socket  on  the equipment  “1”  (fig.  150512­3)  lowering  the  2  safety levers “2” (fig. 150512­3). – Connect the plug of the equipment on the electrical socket of the boom, fastening it by lifting the 2 safety levers “1” (fig. 150512­4). – Once  the  equipment  is  properly  fixed,  turn  on  the vehicle and set the correct mode of operation of the vehicle related to the newly installed equipment. See the  "Equipment  selection  and  operating  mode" 150512-2 chapter ...

  • Page 191: Equipment Removal

    Equipment | 10 10.5 Equipment removal To  store  the  accessory,  once  you  finished  using  it,  carry  out  the following operations: 1. Place the machine on a solid and level ground 2. Position the equipment above a support platform to facilitate the  handling  and  transportation  of  the  single  piece  of equipment. 3. Lower and extend the vehicle boom of about one meter. 4. Turn off the engine. 5. Remove  the  electrical  connections,  if  any  (see  the  following chapter) 6.

  • Page 192: Push-Pull Couplings Removal

    10 | Equipment 5. Secure  the  cover  to  the  socket  on  the  boom  “1”  (fig. 150514­4) through the safety levers (fig. 150514­4) 6. Check that the electrical cables are not trapped in the tool­holder  plate  or  that  they  can  be  crushed  by  the equipment when it will be placed on the floor. 7. Proceed  with  the  subsequent  operations  to  remove the equipment from the vehicle 150514-2 150514­3 150514­4 10.5.2 Push-Pull couplings removal To ...
  • Page 193 Equipment | 10 7. Carry out the same operation for both hoses 8. Check that the hydraulic hoses are not trapped in the tool­holder  plate  or  that  they  can  be  crushed  by  the equipment when it will be placed on the floor 9. Proceed  with  the  subsequent  operations  to  remove the equipment from the vehicle 150513-2 10.5.2.1 Push-Pull couplings removal when connected to a valve To  disconnect  the  Push­Pull  quick  couplings  from  the valve on the boom head: 1.

  • Page 194: Flat-Face Couplings Removal

    10 | Equipment 10.5.3 Flat-Face couplings removal To disconnect the Flat­Face quick couplings: 1. Follow steps 1, 2, 3 and 4 of the procedure to remove the  equipment  from  the  vehicle  described  in  the previous chapter. 2. If a closed center distributor is installed on the vehicle, perform  the  procedures  described  in  the  "Hydraulic hoses connections" chapter to release pressure in the hydraulic circuit. 3. Turn off the vehicle. 4. Turn  the  socket  ring  to  match  the  recess  with  the 150516-1 position ...

  • Page 195: Description

    Equipment | 10 Dieci forks code . . . . . . . . . . . . . . . . . . Manufacturer's  Logo/ Abbreviation . . . . . . . . . . . . . . . . . . Manufacture Date/Batch . . . . . . . . . . . . . . . . . . Maximum capacity (Kg) . . . . . . . . . . . . . . . . . . Load  application  center  of gravity (mm) * . . . . . . . . . . . . . . . . . . * There may be more than one value depending on the load. 10.6.2 Description The  forks  (fig.  150519­1)  consist  of  the  following  main components: 1. Forks 2. Eyelet 3. Equipment fastening hole  WARNING The equipment fastening hole located at the forks end can only be used for fastening certain equipment to the forks.

  • Page 196: Forks Check

    10 | Equipment 10.6.3 Forks check NOTICE For the forks verification frequency refer to the "Control log".  CAUTION During maintenance and control, it is mandatory to use the appropriate Personal Protective Equipment.  WARNING It is absolutely forbidden to carry out maintenance on the forks (e.g. welding, drilling, engraving, etc ...).

  • Page 197: Forks Use

    Equipment | 10 Check the integrity of the welds Check  that  all  the  welds  on  the  forks  “3”  (fig.  150520­4)  are  in good conditions and have no cracks or anomalies. 150520-4 10.6.4 Forks use  CAUTION Before starting to use the equipment, inspect and test it as described in the section "Equipment pre-use check".

  • Page 198: Fork Block

    10 | Equipment – Deposit a load to the ground. – Lower and fully retract the boom moving the forks to about 1 m above the ground. – Turn off the vehicle. – Get off the vehicle and manually move the forks to the desired width. 10.6.6 Fork block The  Forks  lock  prevents  lateral  movement  of  the  forks  once  the desired setting has been chosen. To engage the forks lock (fig. 150517­1): 1. Perform  the  forks  installation  procedure  on  the  fork  carrier plate. 2. Place the forks lock "1" in the eyelet of the forks "2". 3.

  • Page 199: Forks Safe Working Procedures

    It is absolutely forbidden to use the forks with hooks, straps or other materials for handling suspended loads. Use the appropriate accessories (hook, winch, jib). – Always set the forks fully under the load and move it to the transport position (forks at 300mm from the ground and tilted backwards, with fully retracted boom). – The load diagrams are valid for centers of gravity indicated on the diagram. For a center of gravity at a greater distance, contact your dealer. – Pay attention to the risk of crushing limbs when adjusting the forks manually. – It is absolutely forbidden to increase the length or width of the forks with extensions not provided directly by the Manufacturer. In this case DIECI is raised from any responsibility regarding their use. – Forks overloading and transverse stress are strictly prohibited. – Place the forks to their maximum possible width. Before lifting a load make sure that the width of the forks corresponds to that of the pallet or that these can withstand the weight of the load on the pallet. Forks set wide apart maintain a stable load. – Place loads evenly on the forks, to obtain a stable balance. When lifting wide loads, or not centered and that are impossible to center, maneuver the vehicle with caution in order to prevent this from tipping. Use caution when lifting bars of considerable length.
  • Page 200 10 | Equipment 10.6.8.2 Load transport position with forks To correctly transport a load with forks it is necessary to: – Fully retract the boom. – Lower the boom fully down so that the forks are at about 300 mm from the ground. – Tilt the fork tips upward. 150527-1 10.6.8.3 Picking up a load from the ground 1. Slowly  move  the  vehicle  to  the  load  to  be  lifted  with  the boom fully retracted and the forks in a horizontal position at the ...
  • Page 201 Equipment | 10 10.6.8.4 Picking up a load from a high position 1. Make sure that the forks pass easily under the load. 2. Drive  slowly  and  cautiously  approaching  the  vehicle  to  the load placing it perpendicular to this with the forks horizontal. If necessary, use the inching pedal to approach slowly. 3. Always remember to keep the distance required to insert the forks under the load, between the stack and the vehicle. 4. Extend the boom for the shortest possible length. 5. After bringing the forks under the load to be lifted until it is in contact with the fork carrier plate, press the brake pedal and move the gear selector in neutral. 6. Lift  the  load  and  tilt  the  fork  carrier  plate  to  the  transport position.
  • Page 202 10 | Equipment 150529-1  WARNING Always observe the center of gravity of the load, tilt the forks enough to ensure stability and prevent the loss of the load during braking.  DANGER Danger of tipping It is absolutely forbidden to pick up a load if the vehicle is not level. Never carry a load with boom raised and/or removed.
  • Page 203 Equipment | 10 10.6.8.5 Positioning a load in a high position 1. Bring the load in the transport position in front of the stack. 2. Lift and extend the boom to take the load above the stack. If necessary,  move  the  vehicle  towards  the  stack  very  slowly and  very  carefully.  If  necessary,  use  the  inching  pedal  to approach slowly. 3. Press the brake pedal and move the gear selector in neutral. 4. Place the load horizontally and lay it on the stack, lower and retract the extensions to properly position the load. 5.
  • Page 204  DANGER Never carry a load with boom raised and/or removed. NOTICE There are various accessories such as clamps to facilitate the work with objects which are round, contact your DIECI dealer. DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

  • Page 205: Fork Spreader

    Equipment | 10 10.7 Fork spreader NOTICE The Fork spreader is an optional equipment. 10.7.1 Fork spreader identification The equipment in question allows to vary the distance between the forks installed on it. The  data  necessary  for  the  identification  are  positioned  on  the right side of the equipment, in the upper part “A” (fig. 150553­1). 150553-1 Below are the identification data (their order may be different on the forks). 1­ Model …………………………………. 2 ­ Serial number …………………………………. 3 ­ Year of manufacture …………………………………. 4 ­ Mass (Kg) …………………………………. 5 ­ Capacity (Kg) ………………………………….

  • Page 206: Fork Spreader Installation

    10 | Equipment 1 ­ Fixed base 2 ­ Forks 3 ­ Equipment fastening hole 150554-1 NOTICE The equipment fastening hole located at the forks end can only be used for fastening certain equipment to the forks. For the fastening procedures refer to the manual of the equipment. 10.7.3 Fork spreader installation NOTICE For the fork spreader installation, refer to the chapter "Equipment installation".

  • Page 207: Spreader Forks Use

    Equipment | 10 10.7.5 Spreader forks use  CAUTION Before starting to use the equipment, inspect and test it as described in the section "Equipment pre-use check".  DANGER Before each use, check the wear status of the forks, they could be worn out and not hold the load to be handled creating a dangerous situation.

  • Page 208: Fork Spreader Hydraulic Diagram

    10 | Equipment 10.7.6 Fork spreader hydraulic diagram Hydraulic diagram legend: Illustration 7: 150557­1 1 Quick couplers 2 Cylinder DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

  • Page 209: Bucket

    Equipment | 10 10.8 Bucket 10.8.1 Buckets identification Buckets allow handling inert material. To ensure a prompt and efficient service when ordering parts or when  requesting  information  or  technical  clarification  always specify the serial number. Therefore  we  recommend  to  note  the  data  relating  to  the accessory in your possession in order to safely and quickly identify them in the future, in case of need. The  data  necessary  for  the  identification  of  the  buckets  are positioned on the right side, in the upper part “A” (fig. 150522­1).

  • Page 210: Bucket Use

    10 | Equipment 10.8.4 Bucket use  WARNING Before starting to use the equipment, inspect and test it as described in the section "Equipment pre-use check". It is absolutely forbidden to use the forks or any type of equipment, without securing it to the tool holder plate with the appropriate safety pins.

  • Page 211: Tilting Indicator Use

    Equipment | 10 10.8.5 Tilting indicator use In  the  left  part  of  the  bucket  there  is  the  leveling  indicator  (fig. 150525­1), this tool allows to know the angle of the bucket during use. It is composed of an oscillating disk “1” and two indicators “2” and “3”. The  position  of  the  indicator  fastened  to  the  oscillating  disk  “2” compared  to  the  indicator  fastened  to  the  bucket  structure  “3” indicates the angle of the bucket.
  • Page 212 10 | Equipment – Positioning of the machine and ground conditions. – Check the dimensions and characteristics of the work area and complete visibility of the load and of the surrounding area. Otherwise use a person on the ground assigned for signaling. 10.8.6.2 Danger zones The  danger  zones  of  the  machine  can  be  identified  in  the  work area of the machine and of the bucket. This area varies in size depending on: – Load characteristics and size – Load lifting height 150631-1  DANGER Keep away from the machine during operation and from the aggregates to be moved, or from the excavation.

  • Page 213: Equipment Lifting

    Equipment | 10 10.9 Equipment lifting  WARNING Make sure that the lifting device is adequate for the weight of the equipment to be lifted and that each device used for lifting and every accessory used is CE marked. Make sure that the ropes, chains, straps and hooks are in good condition and with capacity adequate to the weight of the equipment to be lifted.

  • Page 214: Emergency Procedure

    The machine towing can be made only in emergency conditions at a maximum speed of 4 km/h (2.5 mph) and for short distances up to 500 m (1640 ft). To tow the machine over longer distances, contact Dieci service center.  CAUTION It is mandatory to tow the machine with a rigid towing bracket.

  • Page 215: Machine Towing With Electrical Panel On

    Emergency procedure | 11 11.1.1 Machine towing with electrical panel on If  it  is  necessary  to  tow  the  machine  with  the  electrical  panel  in operation (for example, transmission failure) follow the following steps: – Turn  the  machine  off  by  turning  the  ignition  key  “0”  (fig. 150567­1). – Attach  the  towing  bracket  between  towing  vehicle  and  the vehicle ...
  • Page 216 11 | Emergency procedure  DANGER With the engine off, the drive and parking brake are still active. Towing the machine with active drive and brake can cause serious damage to the machine and create dangerous situations. DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

  • Page 217: Maintenance

    This  section  of  the  Manual  provides  all  the  maintenance  prescriptions  necessary  for  maintaining  the  DIECI machine and equipment in perfect working condition. It is recommended that all services must be carried out as part of the assistance program recommended by DIECI.  Remember  that  the  owner  and/or  user  is  responsible  of  keeping  the  vehicle  and  equipment  in  safe operating condition and able to operate. DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

  • Page 218: Avoid Accidents During Maintenance

    Only maintenance operators of DIECI Dealers are trained to carry out these specific operations and they alone have the specific tools and test equipment necessary to ensure maximum safety, accuracy and efficiency.
  • Page 219 Maintenance | 12 – If inspection or maintenance is carried out on vehicles or equipment which are still covered with mud, oil, etc.,  operators  risk  sliding  or  falling  and  the  visual  analysis  of  components  is  made  more  difficult. Thoroughly clean the vehicle or equipment before every operation. – Make sure about the maintenance procedures before starting the work. – Keep the work area clean and dry. – Replace worn or faulty components. – Eliminate accumulations of grease oil and debris. – The knurled plates (bulb plates) and the cab floor are the only parts of the vehicle that can be stepped on. Use a ladder (suitable for the intended purpose) for maintenance of parts that cannot be reached from the ground.  DANGER Do not carry out any maintenance operation with running engine or moving vehicle. Should maintenance need to be performed with the engine running, ask at least two workers for help and observe the following instructions: –...
  • Page 220 12 | Maintenance – When carrying out electric welding, connect the earth of the welding machine as close as possible to the area to be welded, and prevent the electric current from passing through ball bearings, articulated joints, hydraulic cylinders or sliding parts. If welding must be done in proximity to the oil or fuel tank, empty the tanks before welding.  DANGER Danger of entanglement. Damage may be caused by entanglement in moving parts. Prevent accidents while you are working by ensuring that hands, feet, clothing, jewelery and hair cannot get caught in moving parts.  DANGER Exhaust gas danger Exhaust engine gases are toxic and can damage your health.

  • Page 221: Engine Hood Opening

    All other operations must be carried out by qualified, authorized personnel only. NOTICE Only use lubricants suggested by DIECI; never utilize used lubricants. 12.2 Engine hood opening  DANGER Do not open the hood with the diesel engine in motion. At the end of the maintenance operations the hood must always be closed and locked.

  • Page 222: Engine Lower Protection Plate Removal

    12 | Maintenance To open the engine hood (fig. 150722-1): – Turn off the diesel engine. – Remove the ignition key. – Place in the cab a sign showing "Maintenance in progress". – Disconnect the battery using the battery isolator. – Pull the handle “1” to open the hood. – Lift  the  engine  hood  “2”  (fig.  150650­2)  and  fasten  with  the 150722-1 support rod “3” in the C hook on the hood “4”. – Release the hood gradually to ensure that the rod has been inserted correctly and does not release. To close the engine hood (fig. 150722-1): –...

  • Page 223: Battery

    Maintenance | 12 12.4 Battery  DANGER To avoid the risk of explosion of the batteries: a) Keep sparks, free flames and cigarettes away from the top of the batteries because the gases that they can produce are highly flammable. b) Do not charge damaged batteries. c) Do not charge a hot battery.  DANGER Batteries contain highly polluting substances that must not be dispersed in the environment. Dead, old, damaged, batteries etc. must be properly disposed of.  DANGER The battery contains sulfuric acid electrolyte which is a corrosive substance and must be treated with caution because it can cause poisoning and severe burns.

  • Page 224: Low Maintenance Batteries

    12 | Maintenance 12.4.1 Low maintenance batteries The low­maintenance batteries have been studied to avoid maintenance interventions in ordinary and normal use  of  the  battery.  In  case  of  discharge  check  the  electrolyte  level.  For  technical  specifications  contact  the supplier or the manufacturer. 12.4.2 "Zero" maintenance batteries They are batteries that do not allow maintenance intervention. When the battery is discharged it must be replaced. For technical specifications contact the supplier or the manufacturer.  DANGER Do not carry out maintenance or recovery operations on "zero" maintenance batteries. 12.4.3 Battery: Instructions for recharging –...

  • Page 225: Battery Cut-Off Switch

    Maintenance | 12 13. Disconnect the battery charger from the mains. 14. Disconnect the battery from the charger. 15. Check the electrolyte level, if possible. 16. Refit the caps. 12.4.4 Battery cut-off switch  WARNING Use this switch only when the engine is stopped. The  battery  isolator  "1"  (150731­1)  allows  the  operator  to  isolate the  battery  from  the  electrical  circuit  in  case  of  emergency  or during maintenance operations.

  • Page 226: Start Up With Auxiliary Batteries

    12 | Maintenance 12.4.6 Start up with auxiliary batteries  CAUTION Start-up with auxiliary batteries is an operation that requires two properly trained and qualified operators.  WARNING Start-up with auxiliary batteries is an operation that requires two properly trained and qualified operators. An error in executing the operations can cause serious damage to the vehicle, to property and people.

  • Page 227: Fuel

    – Never leave the tank without a cap and always lock it. Should you lose the original cap, replace it with an original spare. Not just any cap is suitable. – Keep the fuel pump gun under control while filling the tank. – Do not inspect the tank with a flame. – Do not fill up the tank completely. Leave room for expansion and immediately clean any spillage. – In the event of fuel leaks due to breakage, stop the leak as quickly as possible, do not use the vehicle and contact DIECI customer service. 12.5.1 Specifications for recommended fuel NOTICE To achieve good performance, see the engine manual of the vehicle to know the best features. DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

  • Page 228: Cleaning And Storing Fuel

    12 | Maintenance 12.5.2 Cleaning and storing fuel It is important for the fuel to be kept clean. The advice provided below will help maintain fuel quality. – Never use zinc­coated containers. – Never  clean  the  inside  of  containers  or  power  supply  system  components  with  cloths  that  may  leave deposits. – The cistern capacity must allow intervals between refueling not to be too long. A capacity of 3000 liters is sufficient for an average sized company. – The storage cistern must be covered and placed on a support that is high enough to allow refueling by means of gravity. A large basin must be placed under the cistern in case of fuel leakage in order to collect it. The cistern must have an opening large enough to allow someone to access it for cleaning purposes. – The delivery tap must be larger at the bottom in order to trap any deposits; it must also be equipped with a removable filter. The cistern should be tilted 40 mm per meter towards the sedimentation drain plug. –...

  • Page 229: Lubrication

    Maintenance | 12 12.7 Lubrication Lubricate the points shown in the figure until grease comes out and clean the lubricators from dirt or deposits. Drive shafts lubrication points. Swinging axle lubrication points. Boom with chains lubrication points. Leveling cylinder lubrication points. Lifting cylinder lubrication points. Counter lever and swing cylinder lubrication points. External parking brake cylinder lubrication points. DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

  • Page 230: Preliminary Maintenance Operations

    12 | Maintenance Boom­chassis pin lubrication points. Wheels lubrication points. 12.8 Preliminary maintenance operations 12.8.1 Prepare the vehicle for maintenance  CAUTION Before performing maintenance work on your vehicle, do the following: – Park the vehicle on flat, even ground. – Engage the parking brake. – Lower and fully retract all mobile parts (booms, shovels, etc.). – If the maintenance operation requires the mobile parts to remain up, apply the safety rod. – Run the engine at a minimum for 60 seconds to cool it down. – Release residual pressure from the hydraulic system. – Switch off the key in the ignition switch. –...

  • Page 231: Engine Maintenance

    Maintenance | 12 12.9 Engine maintenance NOTICE For the engine maintenance operations, refer to it manual. 12.9.1 Belts: Check and adjustment Check that the belt “1” (fig. 150726­1) does not have cuts, cracks or rubbing signs; when in doubt, install a new belt. Make sure that the belt is properly fit on the pulleys and that the tensioner is working properly. NOTICE! If the belt does not appear in good condition, replace it with a new one. 150726-1 12.9.2 Engine oil: Check and filling up –...
  • Page 232 12 | Maintenance An  air  filter  “1”  (fig.  150610­1)  in  bad  conditions  results  in  the reduction  of  power,  excessive  fuel  consumption  and  reduced engine life. The  filter  clogging  is  shown  by  an  optical  indicator  on  the  filter “2” or if the corresponding light on the instrument panel turns on. When  the  indicator  remains  locked  in  the  red  position,  it  is necessary ...

  • Page 233: Radiator Maintenance

    Maintenance | 12 Use a wet lint­free cloth to clean the sheet metal box and cover. Engine air filter seal ring replacement Inside of the joint of the cover there is a sealing ring which prevents air drafts. Because of the atmospheric agents, the rubber of which it is composed, tends to deteriorate, making its replacement necessary when the cracks are formed. To remove it use a small screwdriver; to insert the new gasket place it on its seat and insert it with a little pressure. The seal ring will then be positioned exactly in its seat by refitting the cover.  WARNING Do not use screwdrivers or other sharp or pointed tools that may damage the seal during its insertion. 12.11 Radiator maintenance 12.11.1 Air recirculation grids and nets Check ...

  • Page 234: Radiator: Liquid Filling Up And Replacement

    12 | Maintenance 12.11.3 Radiator: Liquid filling up and replacement  DANGER Do not remove the filler cap of the radiator when the system is hot, otherwise it could cause leakage of boiling coolant. Once the system has cooled, turn the filler cap to the first mark and wait until the pressure has completely exhausted before proceeding.

  • Page 235: Hydraulic System Maintenance

    Maintenance | 12 12.12 Hydraulic system maintenance 12.12.1 Hydraulic oil: Check and replacement The hydraulic oil tank is located on the rear side of the vehicle, in the central part "1" (fig. 150980­1). The level can be checked through the transparent cap placed on the right side of the machine "2". The  level  is  correct  when  the  oil  is  visible  from  the  transparent cap  "2"  with  all  the  cylinders  of  the  vehicle  in  the  transport position.

  • Page 236: Hydraulic Oil Intake Filter: Replacement

    12 | Maintenance – Check  the  level  through  the  indicator  "2"  after  starting  the engine  and  operated  all  hydraulic  controls  to  remove  air bubbles, if any. – If necessary, top up the level. 150735-4 12.12.2 Hydraulic oil intake filter: Replacement The  internal  hydraulic  oil  intake  filters  “1”  (fig.  150736­1)  are located inside the hydraulic oil tank; to replace them, completely empty ...

  • Page 237: Return Hydraulic Oil Filter

    Maintenance | 12 12.12.3 Return hydraulic oil filter To  replace  the  hydraulic  oil  filter  (fig.  150738­1)  carry  out  the following operations: – Prepare the vehicle in the maintenance position. – Turn  on  the  vehicle  and  lift  the  boom  just  enough  to  insert the safety rod on the lifting cylinder rod. – Turn off the engine and remove the ignition key, place a sign in the cab showing "Maintenance in progress". – Allow engine and hydraulic oil to cool down. 150738-1 –...

  • Page 238: Brakes Maintenance

    To access the tank, remove the front protective casing of the cab “1” (fig. 150709­1) and check that the oil level is always above the minimum  level  (MIN)  indicated  on  the  tank  “2”.  If  necessary  top up from the cap. WARNING!  If the light "3" stays on even after adding oil, contact a Dieci authorized service center to solve the problem. 150709­1 A slight lowering of the level is due to normal wear of the brake discs. Do not press the brake pedal until the topping up is completed.

  • Page 239: Wheel Maintenance

    The  number  of  axle  columns  must  match  the  number  of  nuts  tightened.  Then  all  the  nuts  on  each  wheel must be installed otherwise the vehicle can not operate. In case of wheel replacement the vehicle or the raised side can be placed on the ground only with wheels installed and properly tightened. The nuts tightening must be made first with the vehicle, or part of it, raised from the ground then with vehicle resting on the ground. Only  use  DIECI  original  nuts  for  tightening  the  wheels.  If  you  lose  even  one  nut  contact  the  DIECI  service center. DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

  • Page 240: Tires

    12 | Maintenance 12.15.2.1 Wheel nuts tightening: Inspection Check  that  the  nuts  of  the  front  and  rear  wheels  are  tightened well,  using  a  torque  wrench  (with  a  torque  multiplier,  if necessary). 150578-1 Tapered nut Torque M18x1.5 460 N∙m (339,02 ft∙lbs) M22x1.5 740 N∙m (545,38 ft∙lbs) 12.15.3 Tires  CAUTION On receiving the machine check the air pressure of the tires.
  • Page 241 Maintenance | 12 – Make sure the rim is clean, without rust and undamaged. Do not weld, solder, repair in any way or use a damaged rim. – Do not re­inflate a tire that has traveled completely or very deflated until it has been duly inspected by a qualified technician. – Do not inflate a tire unless the rim is mounted on the machine or secured in such a way that it cannot move in case the tire or rim should break suddenly. – Do not inflate any tire over the pressure indicated by DIECI. If the bead chafer does not settle on the rim, when arriving to this pressure deflate the tire and lubricate again with a solution of soap and water, inflate again.  Do  not  use  oil  or  grease.  An  inflation  greater  than  permitted  with  bead  chafer  not  settled  may break the bead or rim with explosive force sufficient to cause serious injury. – After installing the wheel, tighten the nuts between the wheel and the axles. Then check the nut torque every day until the torque is stabilized.  CAUTION When fitting a new or repaired tire, use a valve adapter of spring type with distant pressure gauge that allows the operator to stay well away from the tire during inflation.

  • Page 242: Lighting

    12 | Maintenance 12.16 Lighting The machine lighting must always be efficient and fully functional. Its operation must be checked every day. In case of damage to the lighting system immediately replace the damaged part. Immediately replace a burned out bulb.  CAUTION Refer to the "Maintenance" chapter before making any adjustments or maintenance. NOTICE The bulbs are very fragile. Handle with care. The low beam bulbs must not be handled with bare hands. DOCMA0000006‐UK ﴾ENG﴿...

  • Page 243: Headlight

    Maintenance | 12 12.16.1 Headlight The front light (fig. 150301­1) is composed of: 1. Direction indicator ­ 21 W 2. Front side light­ 4 W 3. Low beam and high beam light ­ 60/55 W H4 150301­1 To access the bulbs: – Prepare the vehicle in the maintenance position. – Turn off the battery cut­off switch to disconnect power to the electrical system. – Remove the power supply connector on the back of the light. – Remove the front of the headlight by loosening the screws placed in the rear cap. To close the headlight operate in the reverse order, paying attention to correct positioning of the gasket. Direction indicator bulb replacement – Press the top of the bulb (fig. 150302­1). – Turn the bulb, keeping it pressed, to release it from the lock. – Perform the same procedure to insert the new bulb. 150302-1 Sidelight bulb replacement –...

  • Page 244: Tail Light

    12 | Maintenance Low/high beam light bulb replacement – Remove the electrical connector pulling it towards you. – Lift the locking tabs (fig. 150302­3) moving them sideways to release the bulb. – After replacing the bulb, proceed in the reverse order to lock and  connect  it  again.  Observe  the  joints  of  the  lamp  for proper insertion. 150302-3 12.16.2 Tail light The tail light (fig. 150304­1) is composed of: Reversing light ­ 21 W Rear side light­ 5 W Braking light ­ 21 W Direction indicator ­ 21 W Rear fog light ­ 21 W 120304-1 To access the bulbs: 1. Prepare the vehicle in the maintenance position. 2.

  • Page 245: Led Work Light

    Maintenance | 12 Work light bulb replacement To access the bulbs (fig. 150305­1): – Prepare the vehicle in the maintenance position. – Turn off the battery cut­off switch to disconnect power to the electrical system. – Remove the power connector at the back of the light “1”. – Press the connector socket on the light “2”. – Turn the socket, keeping it pressed, to release it from the lock. – Perform  the  same  procedure  in  reverse  order  to  insert  the new bulb. 150305-1 12.16.4 Led work light* NOTICE * The LED work light is an optional accessory. The LED work light (fig. 150303­1) does not require maintenance.

  • Page 246: Ventilation System Maintenance

    12 | Maintenance 12.18 Ventilation system maintenance 12.18.1 Cab ventilation filter: Cleaning and replacement When  changing  the  cab  ventilation  filter,  clean  the  intake  duct with a jet of air from inside the cabin to the outside. – Prepare the vehicle in the maintenance position. – Remove the guard “1” (fig. 150624­1), located on the left part of the seat, unscrewing the fixing screw. – Remove the filter “2” (fig. 150624­2). – Replace  or  clean  the  filter  cartridge  by  tapping  gently  on  a flat ...

  • Page 247: Air Conditioning: Cleaning

     WARNING In case of malfunction of the ventilation system, check the filter clogging. In the event that the malfunction continues despite the filter replacement, contact DIECI service center.  DANGER Do not use the machine without a cab filter. The entry of dust into the cab may involve risks to the health of the operator and breakage of the ventilation system.

  • Page 248: Boom Maintenance

    – For the deadlines see the summary table at the beginning of the chapter. – With severe working conditions the wear is greater. 150571­1  CAUTION Maintenance to the telescopic boom sliding blocks must be performed by authorized DIECI service. 12.19.2 Boom lubrication with grease The  boom  sliding  blocks  must  be  kept  lubricated  to  prevent  as much as possible the deterioration and maintain soft movements. – If the grease layer is thin or if impurities (sand, dust, shavings, etc ...) are present, proceed as follows:...
  • Page 249 Maintenance | 12 – Remove excess grease.  CAUTION Use only lubricants recommended by DIECI, different lubricants may cause severe damage to the sliding surfaces.  WARNING During the grease visual check and application the vehicle must be turned off and the key removed from the cab to avoid accidental operation.

  • Page 250: Cylinder Lock Valves Maintenance

    The boom movement must slow down and then stop when the engine slows down and stops.  DANGER If the boom continues to move after stopping the engine, the lifting cylinders lock valve is faulty. Remove the fault as soon as possible, contact the DIECI service center. Boom extension cylinder: – Start the engine. Make sure that the parking brake is engaged and the transmission is in neutral. – Lift and fully extend the boom. – With the engine running at 1400 rpm, retract the boom. During the boom movement stop the engine.
  • Page 251  DANGER If the boom continues to move after stopping the engine, the lifting cylinders lock valve is faulty. Remove the fault as soon as possible, contact the DIECI service center. Leveling cylinders and swinging lock (if any): – Position the machine on a perfectly horizontal surface. – Make sure that the parking brake is engaged and the transmission is in neutral.

  • Page 252: Differential Axles Maintenance

    12 | Maintenance 12.21 Differential Axles Maintenance 12.21.1 Differential axles oil: Check and replacement The filler, level and drain caps are located in the central part of the front and rear differential axle (fig. 150579­1): When checking the oil level it is necessary to: – Prepare the vehicle in the maintenance position. – Place a container for the oil recovery under the level plug “2” to collect any leaks. – Open the level cap "2". In the best conditions oil must seep out from the hole. – If  necessary,  open  the  cap  "1"  and  top  up  to  make  oil  seep out from the level cap “2”. –...

  • Page 253: Hydraulic Fittings Tightening Torques

    Maintenance | 12 12.22 Hydraulic fittings tightening torques Inserts with 60° nose - BSP thread Thread 1/18.28 1/4.19 3/8­19 1/2­14 5/8­14 3/4­14 1“­11 1“1/4­11 121/2­11 (N∙m) 12­14 14­16 25­28 45­60 55­70 90­110 120­140 170­190 200­245 Inserts with 60° nose - METRIC thread Thread 10x1 12x1.5...

  • Page 254: Bolts Tightening Torques

    12 | Maintenance 12.23 Bolts tightening torques 12.23.1 Bolts tightening torques: Fine pitch 10.9 12.9 0.10 9798.1 10.87 12247.6 13.59 14697.1 16.31 19596.1 21.75 27557.1 30.58 33068.5 36.70 0.14 9079.5 13.53 11349.4 16.91 13619.3 20.29 18159.1 27.05 25536.2 38.04 30643.4 45.65 M10 0.10 15296.9 21.13 19121.1 26.41 22945.3 31.69...
  • Page 255 Maintenance | 12 10.9 12.9 M22 0.10 86164.2 246.02 107705. 307.53 129246. 369.04 172328. 492.05 242337. 691.94 290804. 830.33 0.14 80331.8 313.41 100414. 391.76 120497. 470.11 160663. 626.82 225933. 881.46 271119. 1057.75 M24 0.10 98515.6 308.56 123144. 385.70 147773. 462.84 197031. 617.12 277075.

  • Page 256: Bolts Tightening Torques: Coarse Pitch

    12 | Maintenance 12.23.2 Bolts tightening torques: Coarse pitch 10.9 12.9 0.10 1219.9 0.54 1524.9 0.68 1829.9 0.82 2439.9 1.09 3431.0 1.53 4117.2 1.84 0.14 1125.9 0.60 1407.4 0.83 1688.9 1.00 2251.9 1.34 3166.7 1.88 3800.0 2.26 0.10 1638.2 0.84 2047.8 1.05 2457.3 1.26 3276.4 1.68...
  • Page 257 Maintenance | 12 10.9 12.9 0.10 115778. 420.40 144723. 525.05 173668. 930.06 231557. 840.08 325627. 1181.36 390753. 1417.63 0.14 107441. 525.08 134301. 656.35 161162. 787.62 214883. 1050.16 302179. 1476.79 362615. 1772.15 0.10 140999. 572.83 176249. 716.03 211499. 859.24 281999. 1145.65 396561. 1611.08 475873.

  • Page 258: Technical Assistance Service

    3. Indicate the date of purchase and the hours of operation. 4. Explain the nature of the fault. Note that only DIECI Dealers can access the resources at DIECI site for customer service. Moreover, they are able  to  offer  a  variety  of  programs  with  regard  to  warranty,  maintenance  at  a  fixed  price,  safety  checks, including tests 13.3 Technical Assistance Service address Dieci Technical Assistance Service Via E. Majorana, 2/4 42027 Montecchio Emilia (RE) ITALY Tel. +39 0522 869611 Fax +39 0522 869744 service@dieci.com DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

  • Page 259: Problems Diagnostics

    14 Problems diagnostics  WARNING The interventions for the elimination of faults can only be carried out by trained personnel. Do not work on failures if the "Safety regulations", "Safe Working Procedures" and "MAINTENANCE" have not been read and understood before. This  symbol  indicates  that  the  trouble  experienced  may  NOT  be  resolved  without  the intervention of a DIECI Service authorized workshop 14.1 Engine TROUBLE CAUSE SOLUTION It does not set in motion Direction of travel lever engaged...

  • Page 260: Brakes

    14 | Problems diagnostics TROUBLE CAUSE SOLUTION The vehicle loses speed Hydraulic oil suction filter clogged Remove the oil filter and replace it Hydrostatic transmission failure Repair or replace the transmission Inching pedal failure Check  the  correct  operation  of  the pedal 14.3 Brakes TROUBLE CAUSE SOLUTION The vehicle does not brake Lack of oil in the oil ­ brakes tank Refill the tank and / or Purge the system Loss of fluid from the circuit Check for leaks Brake discs worn Replace the pads Brakes pump failure Repair or replace Unsuitable  fluid  in  the  circuit  or  in  the Check ...
  • Page 261 Problems diagnostics | 14 TROUBLE CAUSE SOLUTION Lifting cylinders internal leak Replace the gaskets The boom does not extend "The  safety  systems  have  activated See the "Anti­tipping device" chapter (Indicator  light  and  audible  alarm  in operation)" The  boom  does  not  come "The  safety  systems  have  activated See the "Anti­tipping device" chapter down (Indicator  light  and  audible  alarm  in operation)"...

  • Page 262: Errors List

    15 | Errors list 15 Errors list 15.1 Reference to errors lists 15.2 Basket pre-arrangement errors list * NOTICE The pre-arrangement for passenger baskets is an optional attachment. Alarms CODE DESCRIPTION E2PROM Error ­ Basket Kit MC2M control unit CRC Error ­ Basket Kit MC2M control unit E2PROM Error ­ ACQ1 ch.A sensor Accelerometer 1 Error ­ ACQ1 ch.A sensor Accelerometer 2 Error ­ ACQ1 ch.A sensor Watchdog Error ­ ACQ1 ch.A sensor CAN  ­  ACQ1  ch.B ...
  • Page 263 Errors list | 15 CODE DESCRIPTION Error for Boom extension below the minimum value entered in the table ­ ACQ1 ch.B sensor Error for Boom extension above the maximum value entered in the table ­ ACQ1 ch.B sensor Error for Angle ch.A and Angle ch.B too high Differential ­ ACQ1 ch.A Sensor Error  for  Extension  Differential  ch.A  and  Angle  Extension  ch.B  too  high  ­  ACQ1  ch.A Sensor Outriggers Microswitch Signal Error ­ inconsistent outriggers microswitch signals Closed boom microswitch signal error ­ Inconsistent closed boom microswitch signals Error  for  low  boom  microswitch  signal  ­  Inconsistent  low  boom  (small  area) microswitch signals Lifting Directional Error ­ Inconsistent drive and directional lifting Extension Directional Error ­ Inconsistent drive and directional extension...
  • Page 264 15 | Errors list CODE DESCRIPTION The enable from Remote control is missing Movement lock for Recover from cab working condition Movement Stop for Danfoss Lifting Directional alarm Movement Stop for Danfoss Lifting Module alarm Movement Stop for Danfoss Extension Module alarm Bypass key use not allowed Movements stop for Forks equipment selected Movements stop for Shovel equipment selected Movements stop for Winch equipment selected Movements stop for Basket equipment selected Movements stop for rear transverse tipping Movements stop for Danfoss Lifting module internal error Movements stop for Danfoss Lifting module Directional error Movements stop for Danfoss Lifting module Tension error Movements stop for Danfoss Extension module internal error Movements stop for Danfoss Extension module Directional error Movements stop for Danfoss Extension module voltage error Movements stop for Danfoss Services module internal error Movements stop for Danfoss Services module Directional Error Movements stop for Danfoss Services module Voltage Error Movements stop for Danfoss Swing module internal error Movements stop for Danfoss Swing module directional error Movements stop for Danfoss Swing module voltage error Power voltage error Sensors error DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

  • Page 265: Cleaning

    16.1 Machine cleaning Proceed as follows for a correct cleaning process: – Switch the engine off, remove the ignition key and wait until the various components cool down. – Wear the suitable protective clothing (gloves, masks, overalls, etc.). – Do not use flammable liquids, acids or products that may chemically attack the vehicle components. – Use water to soften dirt that sticks to the surface. – Ask your DIECI dealer for touch­up paint to repair minor defects in the vehicle bodywork. – Check  that  all  the  safety  stickers  are  present.  Replace  any  that  have  been  lost  or  removed  for  cleaning purposes. – Use a pressure washer to clean the external part of the vehicle and the engine compartment, bearing the following in mind: – Make sure the top­up caps (radiator, oil tank, fuel tank, etc.) are closed well. – Protect the control boxes and connectors from water infiltrations.

  • Page 266: Safety Stickers Cleaning

    16 | Cleaning – Fabric­covered seats must be cleaned with a stiff brush or vacuum cleaner. Plastic seats must be cleaned with a damp cloth.  WARNING Pay attention to electrical components. Do not use water jets inside the cab.  WARNING Do not use products containing alcohol to clean the interior lining of the cab. 16.4 Safety stickers cleaning  CAUTION To ensure proper interpretation verify that they are in the correct position and that they are always kept clean.

  • Page 267: Lifting The Vehicle

    Lifting the vehicle | 17 17 Lifting the vehicle  DANGER Always check the good condition of the anchors (ropes, chains, wedges, etc...). Make sure that the lifting equipment is adequate for the weight of the vehicle to be lifted. The  weight  of  the  vehicle  is  shown  on  a  special  riveted  metal plate; ...

  • Page 268: Transporting The Vehicle On A Trailer

    18 | Transporting the vehicle on a trailer 18 Transporting the vehicle on a trailer  WARNING Always check the good condition of the anchors (ropes, chains, wedges, etc...). Pay  attention  to  the  following  when  loading  the  vehicle  onto  a trailer: –...

  • Page 269: Storing The Vehicle

    Storing the vehicle | 19 19 Storing the vehicle 19.1 Long period of inactivity If the vehicle must be stored for a long period of time (over a week), certain precautions must be complied with to protect it: – Clean the vehicle. – Lubricate all the greasers. – Check the tires and inflate them to the recommended pressure. – Clean the fuel system and change the filter cartridges. – Store any equipment. – Use the battery cut­off switch to deactivate the electrical circuit. – Realign and lower all the mobile parts of the vehicle completely. – Close and lock all the windows. – Close and lock the door. 19.2 Long period of inactivity If  the  machine  must  be  stored  for  a  long  period  (more  than  two  months),  certain  precautions  must  be complied with to protect it: –...
  • Page 270 19 | Storing the vehicle – Fit a fully charged battery. – Remove the cover of the exhaust pipe. – Remove the layer of grease on the exposed cylinder rods. – Start the engine and check that all the controls work properly. – Let the engine run for a few minutes. – Verify the efficiency of the brake system. DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

  • Page 271: Waste Disposal

    Waste disposal | 20 20 Waste disposal – Waste  material  should  not  be  dispersed  in  the  environment  but  rather  disposed  of  appropriately.  Used lubricants,  batteries,  rags  dirty  with  grease,  brake  pads  etc.  should  be  handed  over  to  specialized companies authorized to dispose of polluting waste. – Improper  waste  disposal  poses  a  threat  to  the  environment.  The  following  are  potentially  dangerous waste: lubricants, fuel, cooling, filters and batteries.

  • Page 272: Demolition

    21 | Demolition 21 Demolition To demolish the vehicle or the equipment, dismantle all components and keep the different types of materials separate for sending to the relative collection centers. The following types of materials may be present: – Ferrous materials (carpentries and mechanical components) – Plastic materials (gaskets, belts, protections) – Electric materials (cables, windings and similar) – Oils and lubricants (hydraulic oil, reduction gear lubricants, lubricating greases) DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

  • Page 273: Wiring Diagram

    Wiring diagram | 22 22 Wiring diagram 22.1 Components legend Name Function Sheet A134 Condenser fan reversing control unit A151 Car radio A219 A/C CONTROL UNIT A241 Anti­tipping control unit A265 FLASHER CONTROL UNIT A283 MULTI LINK A565 Preheating control unit B130 SEAT MICROSWITCH B138 Inching microswitch B139 Stop lights microswitch B181 Transmission disconnect microswitch B182 Temperature probe B192 BRAKES OIL LEVEL SENSOR B205 Air conditioning system pressure switch B234 BRAKE PEDAL PRESSURE SWITCH...
  • Page 274 22 | Wiring diagram Name Function Sheet E147 Overhead Light E522 Right rear headlight E524 Plate light headlight E526 Left front headlight E548 Left rear headlight E551 Right front headlight OUTRIGGERS CONSENT RELAY FUSE +15 SERVICES LIGHTING SWITCHES FRONT SIDELIGHTS FUSE RIGHT AND REAR LEFT LICENSE PLATE LIGHTS AND HEADLIGHTS FUSE ANTI­TIPPING SYSTEM FUSE FUSE +15 RADIO CONTROL SWITCH AND ROTATING LAMP STOP LIGHTS MICROSWITCH FUSE WORK LIGHTS SWITCH FUSE FUSE +15 RADIO REMOTE CONTROL F184 Heating selector fuse FUSE +15 BASKET KEY FUSE +30 WARNING ELECTRIC WINDOW RELAY FUSE FUSE NOT USED WORK LIGHTS RELAY FUSE FUSE +30 COLUMN SWITCH ­ LIGHTS AND OVERHEADLIGHT SWITCH OPTIONAL PNEUMATIC BRAKING RELAY FUSE FUSE + 30 ALGA TOOL FUSE NOT USED REVERSE GEAR LIGHT AND BUZZER FUSE 30° BOOM CONSENT RELAY FUSE BASKET WARNING LIGHT CONSENT RELAY FUSE LOW BEAM LIGHTS FUSE...
  • Page 275 Wiring diagram | 22 Name Function Sheet Fuse VP MC2M Evaporator fan fuse F540 Main fuse FUSE NOT USED F693.1 Start fuse 50A F693.2 Pre heating fuse WORK LIGHTS RELAY FUSE F755 General fuse 2 HORN RELAY FUSE Alternator fuse BATTERY G529 Alternator STARTER ANTI­RESTART CONTROL UNIT OUTRIGGERS CONSENT RELAY STARTUP FROM BASKET RELAY SERVICES CONSENT RELAY LEVELLING FROM ANTI­TIPPING CONSENT RELAY EXTENSION RELAY CONSENT RELAY NEUTRAL GEAR RELAY K153 Services relay TIMER CONTROL UNIT RELAY ENGINE STOP RELAY OPTIONAL PNEUMATIC BRAKING RELAY LEFT REAR WORK LIGHT RELAY TIMER CONTROL UNIT RELAY NOT USED BASKET WARNING LIGHT CONSENT RELAY 30° BOOM CONSENT RELAY SUPPLY RELAY UDCI DANFOSS TRANSMISSION DISCONNECT RELAY...
  • Page 276 22 | Wiring diagram Name Function Sheet FRONT WORK LIGHT RELAY K631 FILTER PREHEATING RELAY RELAY NOT USED HIGH BEAM LIGHTS RELAY LOW BEAM LIGHTS RELAY M112 FRONT WINDOW WIPER M117 FRONT WINDOW WASHER M119 REAR WINDOW WASHER M122 Rear wiper motor M129 HEATING MOTOR M133 Condenser fan M152 Pneumatic seat M179 Electric window M195 Condenser fan 2 M520 Startup motor M521 Air conditioned compressor P101 Instrument P149 Right diffuser P150 Right diffuser P296 KUBOTA GLOW PLUG WARNING LIGHT...
  • Page 277 Wiring diagram | 22 Name Function Sheet S105 Outriggers consent button S106 Rear work light switch S109 Leveling button S110 MANUAL GEAR SHIFT BUTTON S111 SV SWITCH BOOM HEAD S113 Left front outrigger S114 Right front outrigger S115 Rotating light switch S120 REAR WINDOW WIPER AND WASHER SWITCH S121 PARKING BRAKE SWITCH S126 Fan speed selector S131 Rear SV selector S132 TRAILER BUTTON S136 Wheels alignment button S137 GEAR SWITCH S140 LIGHT STALK ­ WINDOW WIPER S141 Starter panel S143 Remote control switch...

  • Page 278: Wiring Diagram Sheets

    22.2 Wiring diagram sheets Illustration 8: Wiring diagram ­ Samson FTP 3A ­ 20160411_Page_01...
  • Page 279 Illustration 9: Wiring diagram ­ Samson FTP 3A ­ 20160411_Page_02...
  • Page 280 Illustration 10: Wiring diagram ­ Samson FTP 3A ­ 20160411_Page_03...
  • Page 281 Illustration 11: Wiring diagram ­ Samson FTP 3A ­ 20160411_Page_04...
  • Page 282 Illustration 12: Wiring diagram ­ Samson FTP 3A ­ 20160411_Page_05...
  • Page 283 Illustration 13: Wiring diagram ­ Samson FTP 3A ­ 20160411_Page_06...
  • Page 284 Illustration 14: Wiring diagram ­ Samson FTP 3A ­ 20160411_Page_07...
  • Page 285 Illustration 15: Wiring diagram ­ Samson FTP 3A ­ 20160411_Page_08...
  • Page 286 Illustration 16: Wiring diagram ­ Samson FTP 3A ­ 20160411_Page_09...
  • Page 287 Illustration 17: Wiring diagram ­ Samson FTP 3A ­ 20160411_Page_10...
  • Page 288 Illustration 18: Wiring diagram ­ Samson FTP 3A ­ 20160411_Page_11...
  • Page 289 Illustration 19: Wiring diagram ­ Samson FTP 3A ­ 20160411_Page_12...
  • Page 290 Illustration 20: Wiring diagram ­ Samson FTP 3A ­ 20160411_Page_13...

  • Page 291: Fuse Box

    Wiring diagram | 22 22.3 Fuse box The  main  circuit  is  protected  by  fuses  placed  in  the  general electronic board (fig. 150720­1). To  access  the  fuse  box,  remove  the  left  plastic  part  aside  the instrument  panel  by  unscrewing  the  related  screws  (Fig 150720­2). In case of electrical malfunction it is necessary to check the fuses as a first troubleshooting step.

  • Page 292: Engine Compartment Fuses

    22 | Wiring diagram 22.4 Engine compartment fuses The electrical circuits of the engine and attached components are protected by a fuse box placed in the engine compartment (fig. 150371­1).  Remove  the  cover  of  the  box  to  access  the  fuses.  In case of electrical malfunction it is necessary to check the fuses as a first troubleshooting step. WARNING! Before accessing the engine control unit set the vehicle in the maintenance position. 150737-1 150737­2 150737­3 DOCMA0000006‐UK ﴾ENG﴿...

  • Page 293: Hydraulic Diagram

    Hydraulic diagram | 23 23 Hydraulic diagram 23.1 Components legend Position Description Tank Pump Hydrostatic motor Cooling fan Levelling distributor Leveling cylinder Radiator Negative brake solenoid valve Power steering Steering change solenoid valve Service brake Front axle Rear axle Distributor Lifting Compensation Swiveling Quick couplings Extension Joystick Speed change solenoid valve DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

  • Page 294: Standard Hydraulic Diagram

    23.2 Standard hydraulic diagram Illustration 22: Hydraulic diagram ­ SA01­08­A902 ­ 20151130...
  • Page 295 Illustration 23: Hydraulic diagram ­ SA01­08­A903 ­ 20151130...

  • Page 296: Technical Data

    24 | Technical data 24 Technical data 24.1 Samson 75.10 MFO3514 SAMSON 75.10 440 mm (17,32 in) 1480 mm (58,27 in) 2950 mm (116,14 in) 1330 mm (52,36 in) 4820 mm (189,76 in) 5910 mm (232,68 in) 2490 mm (98,03 in) 940 mm (37,01 in) 1920 mm (75,59 in) 2380 mm (93,7 in) 4730 mm (186,22 in) 1700 mm (66,93 in) 4400 mm (173,23 in) 100 mm (3,94 in) 2330 mm (91,73 in) 1990 mm (78,35 in) 7500 kg (16535 lb) 7500 kg (16535 lb) 7200 kg (15873 lb) 4600 kg (10141 lb) 3800 kg (8378 lb) 300 kg (661 lb) 200 kg (441 lb) 9,65 m (32 ft) DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...
  • Page 297 Technical data | 24 MFO3514 9,50 m (31 ft) 5,40 m (18 ft) 5,40 m (18 ft) 134° 5700 daN (12814 lbf) 7300 daN (16411 lbf) Telescopic with 1 extension section 15,1 s 9,9 s 10,4 s 4,1 s 4,6 s 2,0 s 13240 kg (29189 lb) 12560 kg (27690 lb) ­ 7000 kg (15432 lb) 8000 kg (17637 lb) NEF­TCA­93 Diesel 4485 cm³ (274 in³) 4­stroke Liquid 93 kW (125 HP) 2200 rpm 4, Vertical in line Mechanical direct 230 g/kWh (378,35 lb/Hp h) 2200 rpm Turbo compressor after­cooler Stage IIIA/Tier 3 40 km/h (64,4 mph) 2300 rpm Gear pump for power steering and movements 130 L/min (34,3 gal/min) 26,0 MPa (3771 psi) 4in1 proportional Joystick 4in1 proportional Joystick with FNR...
  • Page 298 Negative actuation with electrical control Rigid (at Leveling request) Swinging 4 wheels / transversal / 2 wheels 18x22.5" ­ ­ 15W­40 ACEA E7 / API CI­4 ­ 10W­30 ACEA E7 / API CI­4 ­ 10W­40 ACEA E9/API CJ­4 10,00 L (2,64 gal) SAE 85W90, API GL4, MIL L­2105 7,20 L (1,9 gal) 1,90 L (0,5 gal) SAE 85W90, API GL4, MIL L­2105 7,50 L (1,98 gal) 1,25 L (0,33 gal) SAE 85W90, API GL3 1,50 L (0,4 gal) DEXRON II 1,20 L (0,32 gal) R134A 1,10 kg (2 lb) NLGI ­ 1 4,00 kg (9 lb) DIECI Hydro Telehandler Fluid ISO46 160,0 L (42,27 gal) ­ ­ ­ ­ ­ ­ ­ ­ DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...
  • Page 299 Technical data | 24 Diagrams DOCDI0000068 MFO3514 Samson 75.10 BUD1187 TFR0017 600 mm Wheels ­ 0° DOCDI0000069 MFO3514 Samson 75.10 BUD1187 TFR0017 600 mm Feet ­ 0° ­ 100% DOCDI0000236 MFO3514 Samson 75.10 BUD1187 TFR0017 24 in Wheels ­ 0° DOCDI0000237 MFO3514 Samson 75.10 BUD1187 TFR0017 24 in Feet ­ 0° ­ 100% DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

  • Page 300: Equipment

    24 | Technical data 24.1.1 Equipment Production code Description TCV0012 BCV8294 Fork spreader complete with pair of forks (Valid exclusively for pair of floating forks 150 x 60 L = 1200) TCV0011 BCV8276 Fork counterplate (with pins) for use with quick attachment TFR0017 BUD1187 Pair of floating forks mm 150 x 60 L = 1200. Capacity 7.5 t TFR0018 BUD1188 Pair of floating forks mm 200 x 60 L = 1400. Capacity 7.5 t TFR0012 BUD1050/0G, BUD1182 Pair  of  fork  extensions  L  =  1900  mm  (Valid  exclusively  for pair of floating forks 150 x 60 L = 1200) TFR0013 BUD1054/0G, BUD1186 Pair  of  fork  extensions  L  =  1900  mm  (Valid  exclusively  for pair of floating forks 200 x 60 L = 1400) TFR0014 BUD1122/0G...
  • Page 301 Technical data | 24 Production code Description TCS0018 BUD6486 Front  passenger  basket  cm  120x240  with  hydraulic extension  up  to  cm  420.  Capacity  300  Kg  including  3 persons  (Proportional  hydraulic  distributor  with prearrangement  for  basket  and  lifting  equipment  is compulsory) TCS0019 BUD6487 Trilateral ...

  • Page 302: Agri Max 75.10

    24 | Technical data Production code Description TSL0017 BUD4517 Winch  for  fork  carriage  (5.0  t  capacity)  double  pull,  with rope  guide.  (Prearrangement  for  lifting  equipment  or distributor  with  basket  and  equipment  prearrangement, where  present,  is  compulsory.  Incompatible  with  closed center services distributor, where present) TSL0018 BUD4498 Jib ...
  • Page 303 Technical data | 24 MFO3515 100 mm (3,94 in) 2330 mm (91,73 in) 1990 mm (78,35 in) 7500 kg (16535 lb) 7500 kg (16535 lb) 7200 kg (15873 lb) 4600 kg (10141 lb) 3800 kg (8378 lb) 300 kg (661 lb) 200 kg (441 lb) 9,65 m (32 ft) 9,50 m (31 ft) 5,40 m (18 ft) 5,40 m (18 ft) 134° 5700 daN (12814 lbf) 7300 daN (16411 lbf) Telescopic with 1 extension section 15,1 s 9,9 s 10,4 s 4,1 s 4,6 s 2,0 s 13240 kg (29189 lb) 12560 kg (27690 lb) ­ 7000 kg (15432 lb) 8000 kg (17637 lb) NEF­TCA­93 Diesel 4485 cm³ (274 in³) 4­stroke Liquid 93 kW (125 HP) 2200 rpm 4, Vertical in line Mechanical direct...
  • Page 304 Oil  bath  with  servo  brake  on  front  and  rear  axle  with  double  hydraulic system Negative actuation with electrical control Rigid (at Leveling request) Swinging 4 wheels / transversal / 2 wheels 18x22.5" ­ ­ 15W­40 ACEA E7 / API CI­4 ­ 10W­30 ACEA E7 / API CI­4 ­ 10W­40 ACEA E9/API CJ­4 10,00 L (2,64 gal) SAE 85W90, API GL4, MIL L­2105 7,20 L (1,9 gal) 1,90 L (0,5 gal) SAE 85W90, API GL4, MIL L­2105 7,50 L (1,98 gal) 1,25 L (0,33 gal) SAE 85W90, API GL3 1,50 L (0,4 gal) DEXRON II 1,20 L (0,32 gal) R134A 1,10 kg (2 lb) NLGI ­ 1 4,00 kg (9 lb) DIECI Hydro Telehandler Fluid ISO46 DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

  • Page 305: Equipment

    Technical data | 24 MFO3515 160,0 L (42,27 gal) ­ ­ ­ ­ ­ ­ ­ ­ Diagrams DOCDI0000145 MFO3515 Agri Max 75.10 BUD1187 TFR0017 600 mm Wheels ­ 0° DOCDI0000146 MFO3515 Agri Max 75.10 BUD1187 TFR0017 600 mm Outriggers ­ 0° 24.2.1 Equipment Production code Description TCV0012 BCV8294 Fork spreader complete with pair of forks (Valid exclusively for pair of floating forks 150 x 60 L = 1200) TCV0011 BCV8276 Fork counterplate (with pins) for use with quick attachment TFR0017 BUD1187...
  • Page 306 24 | Technical data Production code Description TFR0013 BUD1054/0G, BUD1186 Pair  of  fork  extensions  L  =  1900  mm  (Valid  exclusively  for pair of floating forks 200 x 60 L = 1400) TFR0014 BUD1122/0G Fork counterplate guard TGN0016 BUD4057 Grab clamp for two roll bales TGN0017 BUD4058 Clamp for big wrapped bales TGN0018 BUB2505/0G Fork with two jointed prongs for roll bale TGN0019 BUB2620 Fork with three jointed prongs for roll bale TGN0020 BUD1168 Fork for logs TGN0021 BUD1073 Multipurpose fork with holder TBN0036...
  • Page 307 Technical data | 24 Production code Description TCS0018 BUD6486 Front  passenger  basket  cm  120x240  with  hydraulic extension  up  to  cm  420.  Capacity  300  Kg  including  3 persons  (Proportional  hydraulic  distributor  with prearrangement  for  basket  and  lifting  equipment  is compulsory) TCS0019 BUD6487 Trilateral ...

  • Page 308: Environmental Conditions

    24 | Technical data Production code Description TSL0017 BUD4517 Winch  for  fork  carriage  (5.0  t  capacity)  double  pull,  with rope  guide.  (Prearrangement  for  lifting  equipment  or distributor  with  basket  and  equipment  prearrangement, where  present,  is  compulsory.  Incompatible  with  closed center services distributor, where present) TSL0018 BUD4498 Jib ...

  • Page 309: Standard Hydraulic Oil

    Technical data | 24 24.6 Standard hydraulic oil Specifications: DIECI Hydro Telehandler Fluid ISO46 ISO  6743­4  HV,  Afnor  NFE  48­602,  ISO  11158,  DIN  51524  Part  3  HVLP,  Afnor  NFE  48­603  HV,  ASTM  D6158, Denison HF­0 / HF­1 / HF­2, Eaton Vickers I­286­S / M­2950­S, Cincinnati Machine P­68 / P­69 / P­70, Afnor NFE 48­690(dry), Afnor NFE 48­691(wet), U.S. Steel 126 / 127 / 136, JCMAS HK, Bosch variable vane pumps, Rexroth RE 90220, Sauer Danfoss 520L0463, General Motors (LS­2) LH­03­1 / LH­04­1 / LH­06­1, SEB 181222. Properties Analysis method Unit of measure Value Density at 15°C...
  • Page 310 24 | Technical data Properties Analysis method Unit of measure Value Kinematic  viscosity  ASTM D445 100°C Viscosity Index ASTM D2270 ­ Flash Point (C.O.C.) ASTM D92 °C Pour point ASTM D97 °C ­37 DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

  • Page 311: Fork Technical Data

    Technical data | 24 24.8 Fork technical data BUD1060 150 mm 855 mm 1340 mm 120x45 mm 500 mm 3800 kg 82 kg (5,91 in) (33,66 in) (52,76 in) (4,72x1,77 (19,69 in) (8377,57 lb) (180,78 lb) BUD1187 180 mm 890 mm 1375 mm 150x60 mm 600 mm 7500 kg 140 kg (7.09 in) (35.04 in) (54.13 in) (5.9x2.36 in) (23.62 in) (16534.67 lb) (308.65 lb) DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

  • Page 312: Fork Spreader Technical Data

    24 | Technical data 24.9 Fork spreader technical data BCV8294 1420 mm 1150 mm 1580 mm 150x60 mm 600 mm 7500 kg 555 kg (55.91 in) (45.28 in) (62.2 in) (5.9x2.36 in) (23.62 in) (16534.67 lb) (1223.57 lb) DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

  • Page 313: Buckets Technical Data

    Technical data | 24 24.10 Buckets technical data BUB2464 0.9 m³ For digging 2370 mm 890 mm 937 mm 405 kg (31,78 ft³) (93.31 in) (35.04 in) (36.89 in) (892.87 lb) BUB2465 0.9 m³ For digging 2370 mm 890 mm 937 mm 425 kg (31,78 ft³) (93.31 in) (35.04 in) (36.89 in) (936.96 lb) BUB2635 3 m³ Light materials 2370 mm 1404 mm 1519 mm 620 kg (105,94 ft³) (93.31 in) (55.28 in) (59.8 in)

  • Page 314: Tires Data

    24.11 Tires data Standard 18­22.5 (445/65­22.5) 16 PR MITAS 4.50 0.45 14.00 x 22.5 MPT­06 Optional 18 R 22.5 (445/65 R22.5) TL 169F MITAS 8.00 0.80 14.00 x 22.5 AR­01 Standard 18­22.5 (445/65­22.5) 16 PR ­ 4.50 0.45 14.00 x 22.5 ­ Optional 18 R 22.5 (445/65 R22.5) 161B ­ 8.00 0.80 14.00 x 22.5 ­ Optional 17.5 ­ 25 16PR 158B ­ 3.00 0.30 13.00x25 ­...

  • Page 315: Control And Maintenance Logs

    – It  is  recommended  to  prepare,  update  and  preserved  with  care,  for  the  entire  life  of  the  machine  or equipment, the control log. NOTICE Here following there are some pages to allow compiling such logs. Consult the Dieci s.r.l. service center to obtain more information regarding the availability of control and maintenance logs. DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

  • Page 316: Warnings On The Maintenance Log

    25 | Control and maintenance logs 25.2.2 Warnings on the maintenance log – The  maintenance  log  shall  prevail  for  warranty  claims.  All  activities  relating  to  the  life,  use  and maintenance of the machine must be registered in the log. 25.2.3 Logs compiling Each log (fig. 150606­1) requires the compilation of several parts: 1. Log data 2. Operations to carry out 3. Component or device on which to carry out the operation to be performed 4.

  • Page 317: Periodic Checks And Recording Mode (Italian Only)

    – He/she also has the obligation to comply with the maintenance and surveillance plan described in this Use and Maintenance Manual of the machine. – The  periodic  inspection,  testing  and  maintenance  must  be  carried  out  by  specialized  personnel appointed for that purpose or by a workshop authorized by the manufacturer DIECI S.r.l. – The  employer/operator  of  the  machine  must  record  or  appoint  personnel  trained  for  the  purpose  to record the results of the checks into the Control Log. – Regular checks that have to be entered in the "Control log" are: – Quarterly periodic checks regarding the functionality and/or efficiency of ropes/chains according to Annex VI section 3.1.2 of Legislative Decree 81/08;...

  • Page 318: Control Log

    25 | Control and maintenance logs – The report to I.N.A.I.L. must be carried out by attaching to the machine commissioning report a copy of the EC Declaration of Conformity of machinery referred to in Annex IIA of the Legislative Decree 17/2010 ­ Machinery Directive 2006/42/ EC. – The original statements (CE Declaration of Conformity ­ Annex IIA) must be retained by the customer. – The report to I.N.A.I.L. may be sent by registered letter with return receipt. 25.5 Control log The following are some sheets for filling in the Control Log. CONTROL LOG Control sheet no. . . . . . . . . . . Control date . . . . . . . . . . Machine serial number: . . . . . . . . . . Controller technician name . . . . . . . . . . Machine hours . . . . . . . . . . Controller company name . . . . . . . . . . Controls 250h / 2m Longitudinal load momentum indicator check 250h / 2m Anti­tipping system acoustic alarm 250h / 2m Anti­tipping system visual alarm 250h / 2m Anti­tipping system movements block 250h / 2m Seat belts 250h / 2m Control over the machine \ equipment for the presence and status of conservation of Safety Stickers...
  • Page 319 Control and maintenance logs | 25 Controls Notes Stamp and signature CONTROL LOG Control sheet no. . . . . . . . . . . Control date . . . . . . . . . . Machine serial number: . . . . . . . . . . Controller technician name . . . . . . . . . . Machine hours . . . . . . . . . . Controller company name . . . . . . . . . . Controls 250h / 2m Longitudinal load momentum indicator check 250h / 2m Anti­tipping system acoustic alarm 250h / 2m Anti­tipping system visual alarm 250h / 2m Anti­tipping system movements block 250h / 2m Seat belts 250h / 2m Control over the machine \ equipment for the presence and status of conservation of Safety Stickers 250h / 2m Control  over  the  machine  \  equipment  for  the  presence  and conservation status of Capacity Diagrams 250h / 2m Control ...
  • Page 320 25 | Control and maintenance logs CONTROL LOG Control sheet no. . . . . . . . . . . Control date . . . . . . . . . . Machine serial number: . . . . . . . . . . Controller technician name . . . . . . . . . . Machine hours . . . . . . . . . . Controller company name . . . . . . . . . . Controls 250h / 2m Longitudinal load momentum indicator check 250h / 2m Anti­tipping system acoustic alarm 250h / 2m Anti­tipping system visual alarm 250h / 2m Anti­tipping system movements block 250h / 2m Seat belts 250h / 2m Control over the machine \ equipment for the presence and status of conservation of Safety Stickers 250h / 2m Control  over  the  machine  \  equipment  for  the  presence  and conservation status of Capacity Diagrams 250h / 2m Control ...
  • Page 321 Control and maintenance logs | 25 Controls 250h / 2m Longitudinal load momentum indicator check 250h / 2m Anti­tipping system acoustic alarm 250h / 2m Anti­tipping system visual alarm 250h / 2m Anti­tipping system movements block 250h / 2m Seat belts 250h / 2m Control over the machine \ equipment for the presence and status of conservation of Safety Stickers 250h / 2m Control  over  the  machine  \  equipment  for  the  presence  and conservation status of Capacity Diagrams 250h / 2m Control  over  the  machine  \  equipment  for  the  presence  and conservation status of the Use and maintenance manual 250h / 2m Control ...
  • Page 322 25 | Control and maintenance logs Controls 250h / 2m Seat belts 250h / 2m Control over the machine \ equipment for the presence and status of conservation of Safety Stickers 250h / 2m Control  over  the  machine  \  equipment  for  the  presence  and conservation status of Capacity Diagrams 250h / 2m Control  over  the  machine  \  equipment  for  the  presence  and conservation status of the Use and maintenance manual 250h / 2m Control  over  the  machine  \  equipment  for  the  presence  and conservation status of Identification labels 250h / 2m Parking brake 250h / 2m Deadman seat microswitch...
  • Page 323 Control and maintenance logs | 25 Controls 250h / 2m Control  over  the  machine  \  equipment  for  the  presence  and conservation status of Capacity Diagrams 250h / 2m Control  over  the  machine  \  equipment  for  the  presence  and conservation status of the Use and maintenance manual 250h / 2m Control  over  the  machine  \  equipment  for  the  presence  and conservation status of Identification labels 250h / 2m Parking brake 250h / 2m Deadman seat microswitch...
  • Page 324 25 | Control and maintenance logs Controls 250h / 2m Control  over  the  machine  \  equipment  for  the  presence  and conservation status of Identification labels 250h / 2m Parking brake 250h / 2m Deadman seat microswitch 250h / 2m Emergency recovery pump (if any) 250h / 2m Emergency recovery button on joystick 250h / 2m Deadman joystick button 250h / 2m Reverse gear engaged acoustic signal 250h / 2m Three operation mode steering 250h / 2m Spirit level calibration 250h / 2m Installed equipment working mode correct operation check 250h / 2m Emergency stop button operation check 400h / 3m Chains (if any) connection points, wear and adjustment 400h / 3m Forks (if present) 500h / 6m Hydraulic system maximum pressure 500h / 6m Power steering calibration pressure...
  • Page 325 Control and maintenance logs | 25 Controls 250h / 2m Emergency recovery pump (if any) 250h / 2m Emergency recovery button on joystick 250h / 2m Deadman joystick button 250h / 2m Reverse gear engaged acoustic signal 250h / 2m Three operation mode steering 250h / 2m Spirit level calibration 250h / 2m Installed equipment working mode correct operation check 250h / 2m Emergency stop button operation check 400h / 3m Chains (if any) connection points, wear and adjustment 400h / 3m Forks (if present) 500h / 6m Hydraulic system maximum pressure 500h / 6m Power steering calibration pressure 500h / 6m Jacks block valves Notes Stamp and signature CONTROL LOG Control sheet no. . . . . . . . . . .
  • Page 326 25 | Control and maintenance logs Controls 250h / 2m Three operation mode steering 250h / 2m Spirit level calibration 250h / 2m Installed equipment working mode correct operation check 250h / 2m Emergency stop button operation check 400h / 3m Chains (if any) connection points, wear and adjustment 400h / 3m Forks (if present) 500h / 6m Hydraulic system maximum pressure 500h / 6m Power steering calibration pressure 500h / 6m Jacks block valves Notes Stamp and signature CONTROL LOG Control sheet no. . . . . . . . . . . Control date . . . . . . . . . . Machine serial number: . . . . . . . . . . Controller technician name . . . . . . . . . . Machine hours . . . . . . . . . .

  • Page 327: Maintenance Log

    Control and maintenance logs | 25 Controls 400h / 3m Chains (if any) connection points, wear and adjustment 400h / 3m Forks (if present) 500h / 6m Hydraulic system maximum pressure 500h / 6m Power steering calibration pressure 500h / 6m Jacks block valves Notes Stamp and signature 25.6 Maintenance log The following are some sheets for filling in the Maintenance Log for fixed machines. MAINTENANCE LOG Maintenance sheet no. . . . . . . . . . . Maintenance date . . . . . . . . . . Machine serial number: . . . . . . . . . . Maintenance  technician . . . . . . . . . . name Machine hours . . . . . . . . . . Maintenance company name . . . . . . . . . . Maintenance Alternator belts \ services Air conditioning system...
  • Page 328 25 | Control and maintenance logs Maintenance 10h / 1m Coolant 10h / 1m Engine oil level 50h / 1m Drive shafts 50h / 1m Mechanical joints 50h / 1m Mechanical joints of parking brake on the axle 50h / 1m Cab ventilation filter 50h / 1m Air filter 50h / 1m Fuel filter 50h / 1m Ropes and chains (if installed) 50h / 1m Coolant 50h / 1m Brakes oil level 50h / 1m Hydraulic oil level 50h / 1m Inching oil level (only PS transmissions) 50h / 1m Engine oil level 50h / 1m Boom pads 50h / 1m Hydraulic system leaks 50h / 1m Tires pressure 50h / 1m Radiators...
  • Page 329 Control and maintenance logs | 25 Maintenance 1000h / 1y Telescopic boom: bearings and pivot bushes 1000h / 1y Brakes oil circuit 1000h / 1y Brakes oil circuit: Pressure 1000h / 1y Equipment condition 1000h / 1y Wheels and tires conditions 1000h / 1y Brake 1000h / 1y Engine valves clearances 1000h / 1y Electrical system: cables condition 1000h / 1y Electrical system: Lighting and signaling 1000h / 1y Electrical system: Acoustic signal devices 1000h / 1y Hydraulic system: Jacks 1000h / 1y Hydraulic system: Tubes and hoses 1000h / 1y Hydraulic system: Movements speed 1000h / 1y Coolant 1000h / 1y Differential axle oil 1000h / 1y Hydraulic oil 1000h / 1y Epicycloidal reduction gear oil 1000h / 1y PTO gearbox oil (if installed) 1000h / 1y Transmission oil 1000h / 1y Boom sliding blocks: wear...
  • Page 330 25 | Control and maintenance logs Maintenance Air  conditioning  system  (if  installed):  Condensate  and  exhaust  valve tank Notes Stamp and signature MAINTENANCE LOG Maintenance sheet no. . . . . . . . . . . Maintenance date . . . . . . . . . . Machine serial number: . . . . . . . . . . Maintenance  technician . . . . . . . . . . name Machine hours . . . . . . . . . . Maintenance company name . . . . . . . . . . Maintenance Alternator belts \ services Air conditioning system Filters (air, engine oil, hydraulic oil, fuel, air conditioning system, cab) Brake Parking brake...
  • Page 331 Control and maintenance logs | 25 Maintenance 50h / 1m Brakes oil level 50h / 1m Hydraulic oil level 50h / 1m Inching oil level (only PS transmissions) 50h / 1m Engine oil level 50h / 1m Boom pads 50h / 1m Hydraulic system leaks 50h / 1m Tires pressure 50h / 1m Radiators 50h / 1m Wheel nuts tightening 250h / 2m Boom chains (if installed) 250h / 2m Alternator belts \ services 250h / 2m Seat belts 250h / 2m Bolts tightening torque 250h / 2m Hydraulic fittings tightening torque 250h / 2m Anti­tipping device 250h / 2m Electrolyte level and battery charge 250h / 2m Ropes and chains (if any) connection points, wear and adjustment 250h / 2m Rear view mirrors 500h / 6m Cab ventilation filter 500h / 6m Air filter...
  • Page 332 25 | Control and maintenance logs Maintenance 1000h / 1y Hydraulic system: Jacks 1000h / 1y Hydraulic system: Tubes and hoses 1000h / 1y Hydraulic system: Movements speed 1000h / 1y Coolant 1000h / 1y Differential axle oil 1000h / 1y Hydraulic oil 1000h / 1y Epicycloidal reduction gear oil 1000h / 1y PTO gearbox oil (if installed) 1000h / 1y Transmission oil 1000h / 1y Boom sliding blocks: wear 1000h / 1y Forks support plate: wear 1000h / 1y Engine speeds 1000h / 1y Fuel tank 1000h / 1y Cab structure 1000h / 1y Chassis: bearings and pivot bushes 1000h / 1y Chassis: structure 2000h Alternator and Starter 2000h Ropes and chains (if installed)
  • Page 333 Control and maintenance logs | 25 MAINTENANCE LOG Machine hours . . . . . . . . . . Maintenance company name . . . . . . . . . . Maintenance Alternator belts \ services Air conditioning system Filters (air, engine oil, hydraulic oil, fuel, air conditioning system, cab) Brake Parking brake Electrolyte level and battery charge Hydraulic oil level Engine oil level Lighting Tires pressure Radiators Radiator expansion tank Window washer tank Anti­tipping device inspection with load Wear check (on both the machine and equipment if installed) 10h / 1m Metal structural work, no cracks 10h / 1m Boom chains (if installed) 10h / 1m Safety stickers 10h / 1m Safety devices 10h / 1m Coolant 10h / 1m Engine oil level 50h / 1m Drive shafts 50h / 1m...
  • Page 334 25 | Control and maintenance logs Maintenance 250h / 2m Alternator belts \ services 250h / 2m Seat belts 250h / 2m Bolts tightening torque 250h / 2m Hydraulic fittings tightening torque 250h / 2m Anti­tipping device 250h / 2m Electrolyte level and battery charge 250h / 2m Ropes and chains (if any) connection points, wear and adjustment 250h / 2m Rear view mirrors 500h / 6m Cab ventilation filter 500h / 6m Air filter 500h / 6m KUBOTA fuel filter 500h / 6m KUBOTA engine oil filter 500h / 6m Hydraulic oil filter(s) 500h / 6m Forks: wear 500h / 6m Electrical system 500h / 6m Differential axle oil 500h / 6m Brakes oil 500h / 6m KUBOTA engine oil 500h / 6m Epicycloidal reduction gear oil 500h / 6m PTO gearbox oil (if installed)
  • Page 335 Control and maintenance logs | 25 Maintenance 1000h / 1y Forks support plate: wear 1000h / 1y Engine speeds 1000h / 1y Fuel tank 1000h / 1y Cab structure 1000h / 1y Chassis: bearings and pivot bushes 1000h / 1y Chassis: structure 2000h Alternator and Starter 2000h Ropes and chains (if installed) 2000h Hydraulic system: Capacity 2000h Hydraulic system: Pressures 2000h Axial shafts oscillation 2000h Radiators 2000h Hydraulic oil tank 4000h Drive shafts 4000h Gearboxes cardan shaft 4000h Wheels gearboxes clearance 4000h Steering ball joints 4000h Wheels gearboxes pins...
  • Page 336 25 | Control and maintenance logs Maintenance Hydraulic oil level Engine oil level Lighting Tires pressure Radiators Radiator expansion tank Window washer tank Anti­tipping device inspection with load Wear check (on both the machine and equipment if installed) 10h / 1m Metal structural work, no cracks 10h / 1m Boom chains (if installed) 10h / 1m Safety stickers 10h / 1m Safety devices 10h / 1m Coolant 10h / 1m Engine oil level 50h / 1m Drive shafts 50h / 1m Mechanical joints 50h / 1m Mechanical joints of parking brake on the axle 50h / 1m Cab ventilation filter 50h / 1m Air filter 50h / 1m Fuel filter 50h / 1m Ropes and chains (if installed) 50h / 1m...
  • Page 337 Control and maintenance logs | 25 Maintenance 500h / 6m KUBOTA fuel filter 500h / 6m KUBOTA engine oil filter 500h / 6m Hydraulic oil filter(s) 500h / 6m Forks: wear 500h / 6m Electrical system 500h / 6m Differential axle oil 500h / 6m Brakes oil 500h / 6m KUBOTA engine oil 500h / 6m Epicycloidal reduction gear oil 500h / 6m PTO gearbox oil (if installed) 500h / 6m Transmission oil 500h / 6m Block valves 1000h / 1y Telescopic boom: conditions 1000h / 1y Telescopic boom: bearings and pivot bushes 1000h / 1y Brakes oil circuit 1000h / 1y Brakes oil circuit: Pressure 1000h / 1y Equipment condition 1000h / 1y Wheels and tires conditions 1000h / 1y Brake 1000h / 1y Engine valves clearances...
  • Page 338 25 | Control and maintenance logs Maintenance 2000h Axial shafts oscillation 2000h Radiators 2000h Hydraulic oil tank 4000h Drive shafts 4000h Gearboxes cardan shaft 4000h Wheels gearboxes clearance 4000h Steering ball joints 4000h Wheels gearboxes pins 4000h Brake discs wear Air conditioning system (if installed): Dissipater filter Air conditioning system (if installed): Coolant Air conditioning system (if installed): Pressure switches Air conditioning system (if installed): Condenser and evaporator coils Air  conditioning  system  (if  installed):  Condensate  and  exhaust  valve tank Notes Stamp and signature MAINTENANCE LOG Maintenance sheet no.
  • Page 339 Control and maintenance logs | 25 Maintenance 10h / 1m Boom chains (if installed) 10h / 1m Safety stickers 10h / 1m Safety devices 10h / 1m Coolant 10h / 1m Engine oil level 50h / 1m Drive shafts 50h / 1m Mechanical joints 50h / 1m Mechanical joints of parking brake on the axle 50h / 1m Cab ventilation filter 50h / 1m Air filter 50h / 1m Fuel filter 50h / 1m Ropes and chains (if installed) 50h / 1m Coolant 50h / 1m Brakes oil level 50h / 1m Hydraulic oil level 50h / 1m Inching oil level (only PS transmissions) 50h / 1m Engine oil level 50h / 1m Boom pads...
  • Page 340 25 | Control and maintenance logs Maintenance 500h / 6m Transmission oil 500h / 6m Block valves 1000h / 1y Telescopic boom: conditions 1000h / 1y Telescopic boom: bearings and pivot bushes 1000h / 1y Brakes oil circuit 1000h / 1y Brakes oil circuit: Pressure 1000h / 1y Equipment condition 1000h / 1y Wheels and tires conditions 1000h / 1y Brake 1000h / 1y Engine valves clearances 1000h / 1y Electrical system: cables condition 1000h / 1y Electrical system: Lighting and signaling 1000h / 1y Electrical system: Acoustic signal devices 1000h / 1y Hydraulic system: Jacks 1000h / 1y Hydraulic system: Tubes and hoses 1000h / 1y Hydraulic system: Movements speed 1000h / 1y Coolant 1000h / 1y Differential axle oil 1000h / 1y Hydraulic oil 1000h / 1y Epicycloidal reduction gear oil...
  • Page 341 Control and maintenance logs | 25 Maintenance Air conditioning system (if installed): Coolant Air conditioning system (if installed): Pressure switches Air conditioning system (if installed): Condenser and evaporator coils Air  conditioning  system  (if  installed):  Condensate  and  exhaust  valve tank Notes Stamp and signature MAINTENANCE LOG Maintenance sheet no. . . . . . . . . . . Maintenance date . . . . . . . . . . Machine serial number: . . . . . . . . . . Maintenance  technician . . . . . . . . . . name Machine hours . . . . . . . . . . Maintenance company name . . . . . . . . . . Maintenance Alternator belts \ services Air conditioning system...
  • Page 342 25 | Control and maintenance logs Maintenance 50h / 1m Fuel filter 50h / 1m Ropes and chains (if installed) 50h / 1m Coolant 50h / 1m Brakes oil level 50h / 1m Hydraulic oil level 50h / 1m Inching oil level (only PS transmissions) 50h / 1m Engine oil level 50h / 1m Boom pads 50h / 1m Hydraulic system leaks 50h / 1m Tires pressure 50h / 1m Radiators 50h / 1m Wheel nuts tightening 250h / 2m Boom chains (if installed) 250h / 2m Alternator belts \ services 250h / 2m Seat belts 250h / 2m Bolts tightening torque 250h / 2m Hydraulic fittings tightening torque 250h / 2m Anti­tipping device 250h / 2m Electrolyte level and battery charge 250h / 2m Ropes and chains (if any) connection points, wear and adjustment...
  • Page 343 Control and maintenance logs | 25 Maintenance 1000h / 1y Electrical system: cables condition 1000h / 1y Electrical system: Lighting and signaling 1000h / 1y Electrical system: Acoustic signal devices 1000h / 1y Hydraulic system: Jacks 1000h / 1y Hydraulic system: Tubes and hoses 1000h / 1y Hydraulic system: Movements speed 1000h / 1y Coolant 1000h / 1y Differential axle oil 1000h / 1y Hydraulic oil 1000h / 1y Epicycloidal reduction gear oil 1000h / 1y PTO gearbox oil (if installed) 1000h / 1y Transmission oil 1000h / 1y Boom sliding blocks: wear 1000h / 1y Forks support plate: wear 1000h / 1y Engine speeds 1000h / 1y Fuel tank 1000h / 1y Cab structure 1000h / 1y Chassis: bearings and pivot bushes 1000h / 1y Chassis: structure 2000h...
  • Page 344 25 | Control and maintenance logs MAINTENANCE LOG Maintenance sheet no. . . . . . . . . . . Maintenance date . . . . . . . . . . Machine serial number: . . . . . . . . . . Maintenance  technician . . . . . . . . . . name Machine hours . . . . . . . . . . Maintenance company name . . . . . . . . . . Maintenance Alternator belts \ services Air conditioning system Filters (air, engine oil, hydraulic oil, fuel, air conditioning system, cab) Brake Parking brake Electrolyte level and battery charge Hydraulic oil level Engine oil level Lighting Tires pressure Radiators Radiator expansion tank Window washer tank Anti­tipping device inspection with load Wear check (on both the machine and equipment if installed) 10h / 1m Metal structural work, no cracks 10h / 1m Boom chains (if installed) 10h / 1m...
  • Page 345 Control and maintenance logs | 25 Maintenance 50h / 1m Wheel nuts tightening 250h / 2m Boom chains (if installed) 250h / 2m Alternator belts \ services 250h / 2m Seat belts 250h / 2m Bolts tightening torque 250h / 2m Hydraulic fittings tightening torque 250h / 2m Anti­tipping device 250h / 2m Electrolyte level and battery charge 250h / 2m Ropes and chains (if any) connection points, wear and adjustment 250h / 2m Rear view mirrors 500h / 6m Cab ventilation filter 500h / 6m Air filter 500h / 6m KUBOTA fuel filter 500h / 6m KUBOTA engine oil filter 500h / 6m Hydraulic oil filter(s) 500h / 6m Forks: wear 500h / 6m Electrical system 500h / 6m Differential axle oil 500h / 6m Brakes oil 500h / 6m KUBOTA engine oil...
  • Page 346 25 | Control and maintenance logs Maintenance 1000h / 1y Transmission oil 1000h / 1y Boom sliding blocks: wear 1000h / 1y Forks support plate: wear 1000h / 1y Engine speeds 1000h / 1y Fuel tank 1000h / 1y Cab structure 1000h / 1y Chassis: bearings and pivot bushes 1000h / 1y Chassis: structure 2000h Alternator and Starter 2000h Ropes and chains (if installed) 2000h Hydraulic system: Capacity 2000h Hydraulic system: Pressures 2000h Axial shafts oscillation 2000h Radiators 2000h Hydraulic oil tank 4000h Drive shafts 4000h Gearboxes cardan shaft 4000h Wheels gearboxes clearance...
  • Page 347 Control and maintenance logs | 25 Maintenance Parking brake Electrolyte level and battery charge Hydraulic oil level Engine oil level Lighting Tires pressure Radiators Radiator expansion tank Window washer tank Anti­tipping device inspection with load Wear check (on both the machine and equipment if installed) 10h / 1m Metal structural work, no cracks 10h / 1m Boom chains (if installed) 10h / 1m Safety stickers 10h / 1m Safety devices 10h / 1m Coolant 10h / 1m Engine oil level 50h / 1m Drive shafts 50h / 1m Mechanical joints 50h / 1m Mechanical joints of parking brake on the axle 50h / 1m Cab ventilation filter 50h / 1m Air filter 50h / 1m Fuel filter 50h / 1m...
  • Page 348 25 | Control and maintenance logs Maintenance 500h / 6m Cab ventilation filter 500h / 6m Air filter 500h / 6m KUBOTA fuel filter 500h / 6m KUBOTA engine oil filter 500h / 6m Hydraulic oil filter(s) 500h / 6m Forks: wear 500h / 6m Electrical system 500h / 6m Differential axle oil 500h / 6m Brakes oil 500h / 6m KUBOTA engine oil 500h / 6m Epicycloidal reduction gear oil 500h / 6m PTO gearbox oil (if installed) 500h / 6m Transmission oil 500h / 6m Block valves 1000h / 1y Telescopic boom: conditions 1000h / 1y Telescopic boom: bearings and pivot bushes 1000h / 1y Brakes oil circuit 1000h / 1y Brakes oil circuit: Pressure 1000h / 1y Equipment condition 1000h / 1y Wheels and tires conditions...
  • Page 349 Control and maintenance logs | 25 Maintenance 2000h Hydraulic system: Capacity 2000h Hydraulic system: Pressures 2000h Axial shafts oscillation 2000h Radiators 2000h Hydraulic oil tank 4000h Drive shafts 4000h Gearboxes cardan shaft 4000h Wheels gearboxes clearance 4000h Steering ball joints 4000h Wheels gearboxes pins 4000h Brake discs wear Air conditioning system (if installed): Dissipater filter Air conditioning system (if installed): Coolant Air conditioning system (if installed): Pressure switches Air conditioning system (if installed): Condenser and evaporator coils Air  conditioning  system  (if  installed):  Condensate  and  exhaust  valve tank Notes Stamp and signature...
  • Page 350 25 | Control and maintenance logs Maintenance Wear check (on both the machine and equipment if installed) 10h / 1m Metal structural work, no cracks 10h / 1m Boom chains (if installed) 10h / 1m Safety stickers 10h / 1m Safety devices 10h / 1m Coolant 10h / 1m Engine oil level 50h / 1m Drive shafts 50h / 1m Mechanical joints 50h / 1m Mechanical joints of parking brake on the axle 50h / 1m Cab ventilation filter 50h / 1m Air filter 50h / 1m Fuel filter 50h / 1m Ropes and chains (if installed) 50h / 1m Coolant 50h / 1m Brakes oil level 50h / 1m Hydraulic oil level 50h / 1m Inching oil level (only PS transmissions) 50h / 1m...
  • Page 351 Control and maintenance logs | 25 Maintenance 500h / 6m Epicycloidal reduction gear oil 500h / 6m PTO gearbox oil (if installed) 500h / 6m Transmission oil 500h / 6m Block valves 1000h / 1y Telescopic boom: conditions 1000h / 1y Telescopic boom: bearings and pivot bushes 1000h / 1y Brakes oil circuit 1000h / 1y Brakes oil circuit: Pressure 1000h / 1y Equipment condition 1000h / 1y Wheels and tires conditions 1000h / 1y Brake 1000h / 1y Engine valves clearances 1000h / 1y Electrical system: cables condition 1000h / 1y Electrical system: Lighting and signaling 1000h / 1y Electrical system: Acoustic signal devices 1000h / 1y Hydraulic system: Jacks 1000h / 1y Hydraulic system: Tubes and hoses 1000h / 1y Hydraulic system: Movements speed 1000h / 1y Coolant 1000h / 1y Differential axle oil...
  • Page 352 25 | Control and maintenance logs Maintenance 4000h Brake discs wear Air conditioning system (if installed): Dissipater filter Air conditioning system (if installed): Coolant Air conditioning system (if installed): Pressure switches Air conditioning system (if installed): Condenser and evaporator coils Air  conditioning  system  (if  installed):  Condensate  and  exhaust  valve tank Notes Stamp and signature MAINTENANCE LOG Maintenance sheet no. . . . . . . . . . . Maintenance date . . . . . . . . . . Machine serial number: . . . . . . . . . . Maintenance  technician . . . . . . . . . . name Machine hours . . . . . . . . . .
  • Page 353 Control and maintenance logs | 25 Maintenance 50h / 1m Cab ventilation filter 50h / 1m Air filter 50h / 1m Fuel filter 50h / 1m Ropes and chains (if installed) 50h / 1m Coolant 50h / 1m Brakes oil level 50h / 1m Hydraulic oil level 50h / 1m Inching oil level (only PS transmissions) 50h / 1m Engine oil level 50h / 1m Boom pads 50h / 1m Hydraulic system leaks 50h / 1m Tires pressure 50h / 1m Radiators 50h / 1m Wheel nuts tightening 250h / 2m Boom chains (if installed) 250h / 2m Alternator belts \ services 250h / 2m Seat belts 250h / 2m Bolts tightening torque 250h / 2m Hydraulic fittings tightening torque 250h / 2m Anti­tipping device...
  • Page 354 25 | Control and maintenance logs Maintenance 1000h / 1y Brake 1000h / 1y Engine valves clearances 1000h / 1y Electrical system: cables condition 1000h / 1y Electrical system: Lighting and signaling 1000h / 1y Electrical system: Acoustic signal devices 1000h / 1y Hydraulic system: Jacks 1000h / 1y Hydraulic system: Tubes and hoses 1000h / 1y Hydraulic system: Movements speed 1000h / 1y Coolant 1000h / 1y Differential axle oil 1000h / 1y Hydraulic oil 1000h / 1y Epicycloidal reduction gear oil 1000h / 1y PTO gearbox oil (if installed) 1000h / 1y Transmission oil 1000h / 1y Boom sliding blocks: wear 1000h / 1y Forks support plate: wear 1000h / 1y Engine speeds 1000h / 1y Fuel tank 1000h / 1y Cab structure 1000h / 1y Chassis: bearings and pivot bushes...
  • Page 355 Control and maintenance logs | 25 DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...
  • Page 356 | Notes Notes DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...
  • Page 357 Notes | DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...
  • Page 358 | Notes DOCMA0000006‐UK ﴾ENG﴿ ‐ Samson FPT 3A...

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