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Summary of Contents for VIEWEG Wiper II
- Page 1 Wiper II Operating manual V 2.11 original © Copyright 2017, Vieweg GmbH...
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Page 2: Table Of Contents
LED flashes slowly ............................22 15.3 LED flashes quickly ............................ 22 15.4 LED flashes very quickly ..........................23 Troubleshooting ............................23 Quick-change plate for Wiper II Standard ....................24 17.1 Compressed-air supply ..........................24 17.2 Check O-ring seal ............................24 Operating manual Wiper II... - Page 3 17.3 Compressed-air valve ..........................24 Operating manual Wiper II...
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Page 4: Safety Information In This Document
This symbol indicates a possible risk of damage to property or the environment. Preliminary remarks This operating manual describes the function and operation of Wiper II and the relevant firmware. Pictures show Wiper II Direct, with potential insignificant deviations to Wiper II Standard. -
Page 5: Target Group
Do not make any changes, amendments or modifications to the device without the written permission of the manufacturer. Provide suitable workshop equipment for maintenance work. Publicize the location and instruct personnel in the use of fire extinguishers. Operating manual Wiper II... -
Page 6: Information For Operators
3.5 Directives, laws and standards The contents of and information included in various directives and sets of regulations have been observed in the design and construction of Wiper II. These are listed in the declaration of conformity. 3.6 Warranty scheme The valid warranty scheme is stipulated in our terms of delivery. -
Page 7: General Safety Information
If the machine is operated properly and for its intended purpose, there is no danger. If handled incorrectly, there is a risk of injury through crushing. CAUTION Do not position the Wiper II Standard onto its base plate because this might damage the air connector. 4.2 Safety at the installation site The stability of the wiper must be ensured. -
Page 8: Product Description
Any further use must be approved in writing by Vieweg GmbH. 5.2 Improper use Any other or additional use of the device is considered improper. Vieweg GmbH shall not be held liable for damages as a result. The operator shall assume sole responsibility. Danger through unspecified use of the wiper. -
Page 9: Brief Description
• Compact design, mounted on a base plate with a 50-mm grid • Configuration using dipswitches • D-sub connection for voltage supply and signal transmission. 9-pole for Wiper II Direct or 15-pole for Wiper II Standard • Firmware update through internal USB interface Operating manual Wiper II... -
Page 10: Declaration Of Conformity
Declaration of conformity CE declaration of conformity Vieweg GmbH declares that the design and construction of the product described in the following and in the version we have placed on the market meets the applicable basic health and safety requirements stipulated in the 2006/42/EC directive on machinery. -
Page 11: Scope Of Delivery
Scope of delivery Wiper II cleaning station Mounting plate including mounting material (Wiper Direct only) Cleaning tape Center ring 2-meter connecting cable D-sub 9F or 15F with unwired end Kit for sensitive needles Operating manual Assembly tools Operating manual Wiper II... -
Page 12: Diagrams
Diagrams Manual switch Encoder Status LED Gripper Status LEDs (3.3 V and 24 V) Dipswitch Fuse D-sub plug Operating manual Wiper II... -
Page 13: Initial Operation
Connect compressed air supply using supplied coupling (exterior hose diameter: 4 mm). Connect the D-sub cable (G). For pinout, see chapter 10. Mount base plate with supplied screws. Position wiper on pins and click into place, aligning carefully. Operating manual Wiper II... -
Page 14: Technical Data
Direct connection 9-pole I/O 1 Start/Stop-Signal +24V in I/O 2 End of tape/failure +24V out I/O 3 Ready for cleaning +24V out I/O 4 +24V out I/O 5 End-of-tape warning +24V out I/O 6 Direct connection15-pole I/O 7 Operating manual Wiper II... -
Page 15: External Inputs/Outputs
Once the advance warning End-of-tape has been set, this output is active until the warning has been reset (cf. chapter 15). 12 Changing settings Loosen the four screws. Remove the cover. For a larger image, see chapter 8. Operating manual Wiper II... -
Page 16: Setting The Tape Length
Operating mode: 28 mm 31.5 mm 35 mm 38.5 mm 42 mm 45.5 mm 49 mm sensitive needles Factory settings are marked in green and can be adjusted to suit the application in use. Operating manual Wiper II... -
Page 17: Operating Mode
Sensitive needles To this end the needle must be inserted 5 mm deeper into the device than in the standard configuration. S1-5 off The tape length is adjusted automatically. Gripper (D): Tape diverted by the pin Operating manual Wiper II... -
Page 18: Failures
Hold-on-error function deactivated Cleaning can continue. The failure LED is automatically reset when the error no longer occurs. If errors frequently recur, the tape should be checked to S1-7 off prevent any damage. Operating manual Wiper II... -
Page 19: Converting The Gripper Jaws (D) For Sensitive Needles (Optional)
5. Insert the new gripper jaws in the same way. 6. Tighten these using the same screws. 7. Screw in (2) and slot in (1) the guide. 8. Insert the tape. 9. Pull the tape taut over switch A, and close the cover again. Operating manual Wiper II... -
Page 20: Positioning
Push the pin between the Picture of the pin, taken Switch off the start signal, grippers, trigger the start with the alignment camera. remove the pin and tighten signal and then hold. the tape over switch A. Operating manual Wiper II... -
Page 21: Changing The Tape
9. Thread the tape through the device and place the reel on the take-up spool. 10. Pull the tape tight by pressing switch A, or by manually reversing the reel, and put the cover back on. Operating manual Wiper II... -
Page 22: Status Led
LED (500 msec on, 1,000 msec off). Possible causes are: Mechanical defect e.g. bearing failure The error is reset by pressing switch A. Operating manual Wiper II... -
Page 23: Led Flashes Very Quickly
No: open the cover (see cable is properly inserted (G). Yes: you're done! chapter 12). www.dosieren.de Yes: Is the 24 V status LED on check the fuse (F) contact support. (E)? - and replace if necessary. Operating manual Wiper II... -
Page 24: Quick-Change Plate For Wiper Ii Standard
The quick-release plate is equipped with a manual valve (rocker switch) to disrupt the compressed-air supply before Wiper II is taken off. Insertion and take-off of Wiper II only when unpressurized CAUTION The position of the rocker switch may be rotated freely to arbitrarily alter the position.
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