LISICKI Z-178 Instruction Manual
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LISICKI Z-178 Instruction Manual

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Instruction manual & parts catalogue
ROTARY MOWER
Z-178
Z-178/1
Z-178/2
Z-178/3

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hannu nokka
July 7, 2025

hello what is oil for lisicki z-178 . type is EPX . but what is viskositi ?

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Karl Grundmann
May 17, 2025

z-178 keilriemenverlauf trommel zu trommel

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Summary of Contents for LISICKI Z-178

  • Page 1 Instruction manual & parts catalogue ROTARY MOWER Z-178 Z-178/1 Z-178/2 Z-178/3...
  • Page 2 INSTRUCTION MANUAL PARTS CATALOGUE WARRANTY CARD REAR ROTARY MOWER Z-178 (1,65 m) Z-178/1 (1,35 m) Z-178/2 (1,85 m) Z-178/3 (2,10 m) ………………. Machine model: Manufacturer’s number: ………………. ………………. Year of manufacture: FMR LISICKI Janusz Lisicki www.fmrlisicki.pl email: biuro@lisickirawa.pl Edition 1/2020...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS PREFACE INTENDED USE SAFETY NOTES AND WARNINGS SAFETY LABELS GENERAL 5.1. SALES INFORMATION 5.2. EQUIPMENT AND SPARE PARTS 5.3. DESIGN AND OPERATION OPERATING SERVICE 6.1. PREPARING TRACTOR FOR OPERATION WITH MOWER. 6.2. CONNECTING MOWER TO TRACTOR 6.3. INSTALLING U-JOINT SHAFT 6.4.

  • Page 4: Preface

    Mower Z-178 and Z-178/2 should operate with tractors of towed weight of at least 9 kN, e.g.: Ursus C-360, MF 255, Ursus 4512; and Z-178/1 with tractors of at least 6 kN, e.g. Ursus C- 330, MF 235. Mower Z-178/3 should operate with tractors of towed weight of at least 14 kN.

  • Page 5: Safety Notes And Warnings

    3. SAFETY NOTES AND WARNINGS Use the machine while keeping basic occupational safety rules and the following precautions: • do not allow to use the machine by personnel who are not familiar with the instruction manual and minors, and children in particular, •...

  • Page 6: Safety Labels

    4. Safety labels and notices Table 1 specifies safety labels and notices provided on the mower and defines their meaning. Safety labels and notices should be protected against loss and becoming illegible. Missing or illegible safety labels should be replaced. It is required that new assemblies used for repair are marked with all safety labels as required by the manufacturer.

  • Page 7: General

    The manufacturer delivers mower Z-178 i Z-178/1 in complete condition but with cutting unit cover removed. Cutting unit cover should be installed by user (purchaser) on their own (see Assembling mower).
  • Page 8 Fig. 1. Rotary mower Z-178: 1 - safety curtain, 2 - curtain frame, 3 - main frame, 4 - tension member, 5 - latch, 6 - guard, 7 - linkage frame, 8 - sliding disc, 9 - working drum, 10 - knife, 11 - tractor lower link, 12 - safety device, 13 - transport beam, 14 - roof guard, 15 - safety chain, 16 - U-joint shaft, 17 - central frame.

  • Page 9: Operating Service

    6. OPERATING SERVICE 6.1. Preparing tractor for operation with mower Before approaching attachment of rotary mower to recommended tractors, the latter should be prepared accordingly: • check technical condition and carry out daily maintenance in accordance with tractor instruction manual, •...

  • Page 10: Installing U-Joint Shaft

    • insert joint end of upper link in-between yoke plates (4) (using upper or middle openings (3), and then connect with pin and secure with linchpin (2); • raise support (5) and secure with split pin; • tighten chains limiting lateral deflections of tractor linkage, •...

  • Page 11: Setting Mower In Transport Position And Transportation

    • make sure the pin (9) of latching mechanism (8) snaps into the hole of central frame. • put latch (6) in transport position (Fig. 5) (Not included in Z-178/3 and in all versions of mover equipped with hydraulic lifting system);...

  • Page 12: Setting Mower In Working Position

    • put latch (6) in upper position (Fig. 7), • install knives; on working drums, install a set of knives (for Z-178, Z-178/1 and Z-178/2 - 3 pieces each drum, for Z-178/3 – 6 pieces each drum) of the same weight, as otherwise the drum will become unbalanced which may cause mower damage, •...
  • Page 13 Fig. 8. Supporting mower when removing Fig. 9. Turning mower when moving from transport beam. transport to working position and other way round. Fig. 10. Turning Z-178/3 mower: A - working position, B - transport position; 10 - latching mechanism’s rope.

  • Page 14: Mower Adjustment Rules

    6.6. Mower adjustment rules After the mower is moved to working position, lower it so sliding discs on working drums touch the ground. Sliding discs should be parallel to the ground, whereas linkage frame should be positioned at such height from the ground so distance “X” (Fig. 11) is about 0.3 m, and mandrel (K) is in the middle position of oblong opening in the link (6).

  • Page 15: Mower Operation - Mowing

    In order to change mowing height from 40 mm to 44 mm, replace ring (D) of 8 mm in thickness with ring of 12 mm in thickness, and for mowing height 32 mm remove the ring (D). Thus: • set the mower as for transport and lift as high as possible, •...

  • Page 16: Rest Position

    Despite the fact that manufacturer, assumes responsibility for design and marking of rotary mowers Z-178, Z-178/1, Z-178/2 and Z-178/3 in order to eliminate risks during operation, and also during servicing and maintenance, some risk elements are unavoidable, though. Residual risk results from erroneous or inappropriate behaviour of rotary mower operator.

  • Page 17: Residual Risk Assessment

    - make sure the mower is operated by personnel who hold adequate qualifications to drive tractors and have read the instruction manual, - protect the mower from being accessed by children, residual risk can be eliminated when using rotary mowers Z-178, Z-178/1, Z-178/2 and Z-178/3 without posing any risk to people and environment. CAUTION! Residual risk may occur if specified recommendations and instructions are not followed.

  • Page 18: Tightening V-Belts

    NOTE!!! Damage or wear of at least one knife makes it necessary to replace the whole set of knives as only then working drum will be balanced. Use approved knives only. Knifes worn on one side (with only one blunt edge) can be installed again on adjacent disc (with opposite rotation direction) provided they are not damaged and have the same weight.

  • Page 19: Daily Maintenance

    50-60 mm from the bottom of gear box. In case if grease level is reduced, first remove the cause of leakage and then fill up. Grease volume in gear box: Z-178 - 8÷10 dm ; Z- 178/1 - 6÷8 dm...

  • Page 20: Assembling Mower

    9. ASSEMBLING MOWER The manufacturer delivers mower Z-178 in complete condition, with cutting unit cover removed. User (purchaser) of the mower is responsible for installation of cutting unit cover. WARNING!!! Operation without installed cutting unit cover or with damaged cover or safety curtain lifted, is forbidden.

  • Page 21: Information On Defects And Malfunction

    Adjust using spacers. Mower loses knives. Worn knife holders. Replace holders. 11. SPECIFICATION Operational data for mower Z-178, Z-178/1, Z-178/2 and Z-178/3 is given in Table 2. Table 2. Operational data No. Technical parameters Unit of measure Mower data Model according to KTM...

  • Page 22: Disassembly, Withdrawal From Use And Environmental Protection

    12. DISASSEMBLY, WITHDRAWAL FROM USE AND ENVIRONMENTAL PROTECTION During disassembly (repair) keep general precautions for workshop works. Protect hands (body) from getting wounded and affected by grease and oil. Use safety gloves and tools in good technical condition. Do not leave worn or used parts after repair (withdrawal from use) on field or farmyard. They should be stored in a separate place (with limited access of personnel or animals) and regularly delivered to scrap yards.

  • Page 23: Parts Catalogue

    14. SPARE PARTS CATALOGUE Parts ordering procedure In each order sent to the manufacturer or points of sale, make sure to give the following data: • full address of purchaser, • full shipping address (destination of ordered parts), • manufacturer’s number and year of manufacture of mower, •...
  • Page 24 Figure K1. Main frame body and cutting unit drive.
  • Page 25 Quantity Item no. Part name Part number or standard Remarks Z-178 Z-178/2 Z-178/1 Z-178/3 in Fig. 1,65 m 1,85 m 1,35 m 2,10 m 5-041-010-248 Inner drive shaft, set (poz. 8, 9, 10, 11, 12, 21, 5-041-010-248/2 22, 24, 26, 28)
  • Page 26 Quantity Item no. Part name Part number or standard Remarks Z-178 Z-178/2 Z-178/1 Z-178/3 in Fig. 1,65 m 1,85 m 1,35 m 2,10 m 5-178-010-276 5-178-010-276/2 5-178-010-289 Back plate 5-178-010-091 Support sleeve 5-178-010-291 Sealing sleeve 5-178-010-337 5-178-010-352 5-178-010-352/2 Inner drive shaft...
  • Page 27 Quantity Item no. Part name Part number or standard Remarks Z-178 Z-178/2 Z-178/1 Z-178/3 in Fig. 1,65 m 1,85 m 1,35 m 2,10 m Spring retaining ring W62 PN-81/M-85111 Sealing ring A25x52x10 PN-72/M-86964 Sealing ring A30x52x10 PN-72/M-86964 Bolt M10x60-8.8-B PN-85/M-82101 Bolt M10x20-8.8-B-Fe/Zn8c...
  • Page 28 Figure K2. Cutting unit and bearings.
  • Page 29 Quantity Item no. Part name Part number or standard Remarks Z-178 Z-178/2 Z-178/1 Z-178/3 in Fig. 1,65 m 1,85 m 1,35 m 2,10 m Drum bearings (item. 1, 2, 4, 8, 9, 10, 11, 12, 13, 5-178-010-788 34, 35, 36a, 36b, 37, 38, 40, 41)
  • Page 30 Quantity Item no. Part name Part number or standard Remarks Z-178 Z-178/2 Z-178/1 Z-178/3 in Fig. 1,65 m 1,85 m 1,35 m 2,10 m 5-178-010-378 5-178-010-378/2 Working disc 5-178-010-193 5-178-010-378/3 Cover 5-176-010-439 Knife 5-178-010-454 Shim Ø45 x Ø55 x 0,1 5-178-010-467 Shim Ø45 x Ø55 x 0,3...
  • Page 31 Fig. K3. Drive train and central beam...
  • Page 32 Quantity Item no. Z-178/1 Z-178/1 Part name Part number or standard Z-178 Z-178/2 Z-178/1 Z-178/3 Remarks in Fig. (60) (80) 1,65 m 1,85 m 1,35 m 2,10 m 1,35 m 1,35 m 5-178-020-160 Wheel with coupling (poz. 3, 4, 5, 6, 7, 31,...
  • Page 33 Quantity Item no. Z-178/1 Z-178/1 Part name Part number or standard Z-178 Z-178/2 Z-178/1 Z-178/3 Remarks in Fig. (60) (80) 1,65 m 1,85 m 1,35 m 2,10 m 1,35 m 1,35 m 5-178-020-233 5-178-020-233/2 5-178-020-237 Central beam, set 5-178-020-237/60 5-178-020-237/80...
  • Page 34 Quantity Item no. Z-178/1 Z-178/1 Part name Part number or standard Z-178 Z-178/2 Z-178/1 Z-178/3 Remarks in Fig. (60) (80) 1,65 m 1,85 m 1,35 m 2,10 m 1,35 m 1,35 m V-belt SPA 2932 5-178-020-452 V-belt SPA 3150 5-178-020-452/2...
  • Page 35 Quantity Item no. Z-178/1 Z-178/1 Part name Part number or standard Z-178 Z-178/2 Z-178/1 Z-178/3 Remarks in Fig. (60) (80) 1,65 m 1,85 m 1,35 m 2,10 m 1,35 m 1,35 m Widened washer M8 PN-M-82030 Washer 18 PN-78/M-82005 Spring washer 8,2-Fe/Zn9 PN-77/M-82008 Bolt M8x20-5.6-B-Fe/Zn8C...
  • Page 36 Figure K4. Linkage.
  • Page 37 Quantity Item no. Z-178/1 Z-178/1 Part name Part number or standard Remarks Z-178 Z-178/2 Z-178/1 Z-178/3 in Fig. (60) (80) 1,65 m 1,85 m 1,35 m 2,10 m 1,35 m 1,35 m 5-178-020-068 5-178-020-068/2 Bar linkage (poz. 2, 3, 4, 5, 6, 23, 28, 29,...
  • Page 38 Quantity Item no. Z-178/1 Z-178/1 Part name Part number or standard Remarks Z-178 Z-178/2 Z-178/1 Z-178/3 in Fig. (60) (80) 1,65 m 1,85 m 1,35 m 2,10 m 1,35 m 1,35 m Chain, set 5-178-020-274 5-178-020-389 Joint sleeve 5-178-020-389/2 5-178-020-391...
  • Page 39 Figure K5. Linkage with replaceable pins.
  • Page 40 Quantity Item no. Part name Part number or standard Remarks Z-178 Z-178 (Pr) Z-178/2 Z-178/1 Z-178/3 in Fig. 1,65 m 1,65 m 1,85 m 1,35 m 2,10 m 5-178-020-656/1 Round frame 5-178-020-656/4 Rectangular frame Linkage frame, set 5-178-020-656/2 Rectangular frame...
  • Page 41 Figure K6. Hydraulic lifting system.
  • Page 42 Quantity Item no. Part name Part number or standard Remarks Z-178/2 Z-178/3 in Fig. 1,85 m 2,10 m 5-178-020-841 Welded shackle, set 5-178-020-841/3 5-178-020-842 Shackle 5-178-020-842/3 Welded head 5-178-020-083/3 Flap, set 5-178-020-843 Flap cord 5-178-020-844 Pin Ø25h9x55 5-178-020-825 Pin Ø14h9x60 5-178-020-828 Pin Ø22h9x55...
  • Page 43 Figure K7. Metal cover set.
  • Page 44 Quantity Item no. Part name Part number or standard Remarks Z-178 Z-178/2 Z-178/1 Z-178/3 in Fig. 1,65 m 1,85 m 1,35 m 2,10 m 5-178-030-203 5-178-030-203/2 Metal cover, set 5-178-030-146 5-178-030-203/3 5-178-030-216 5-178-030-216/2 Front cover 5-178-030-159 5-178-030-216/3 5-178-030-229 5-178-030-229/2 Rear cover...
  • Page 45 Quantity Item no. Part name Part number or standard Remarks Z-178 Z-178/2 Z-178/1 Z-178/3 in Fig. 1,65 m 1,85 m 1,35 m 2,10 m 5-178-030-231 5-178-030-231/2 Middle cover 5-178-030-174 5-178-030-231/3 Widened washer 5-178-030-170 Bolt M6x16-8.8-B-Fe/Zn8C PN-85/M-82105 Bolt M10x20-8.8-B-Fe/Zn8C PN-85/M-82105 Bolt M10x25-8.8-B-Fe/Zn8C...
  • Page 46 Figure K8. Elastic cover set.
  • Page 47 Quantity Item no. Part name Part number or standard Remarks Z-178 Z-178/1 in Fig. 1,65 m 1,35 m 5-178-040-014 Elastic cover, set (poz. 1-9) 5-178-040-014/1 5-178-040-030 Left frame 5-178-040-030/1 5-178-040-042 Right frame 5-178-040-042/2 5-178-040-055 Curtain 5-178-040-055/1 Side cover, set 5-178-040-027...

  • Page 48: Warranty Card

    WARRANTY CARD Rear rotary mower: Manufacturer’s number Warrantor’s stamp Date of manufacture QC signature Date of purchase Seller’s stamp Seller’s signature The product quality has been checked and meets the required standards and regulations and is permitted for use. Note: Warranty card without the required information or with corrected or illegible information – is invalid.

  • Page 49: Declaration Of Conformity

    - PN-EN ISO 11684:1998 - PN-ISO 3600:1998 Person authorised to prepare technical documentation: Janusz Lisicki - owner, Pukinin 76, 96-200 Rawa Mazowiecka This declaration shall cease to be valid if rotary mower is modified or reconstructed without our consent. When handing rotary mower to other party, it should be handed in operational condition together with the instruction manual and declaration of conformity.

This manual is also suitable for:

Z-178/1Z-178/2Z-178/3

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