Lust CDE3000 Operation Manual
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Lust CDE3000 Operation Manual

Positioning controllers
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Summary of Contents for Lust CDE3000

  • Page 1 sales@artisantg.com artisantg.com (217) 352-9330 | Visit our website - Click HERE...
  • Page 2 CDE/CDB3000 Operation Manual Positioning Controllers 2 A to 170 A...
  • Page 3 Sizes (BG) lade sato Betr zeit > 3 rent iebs anle itun chte time acit > 3 disc harg atte ntio ratio n to n man ual! BG7a + b lade sato zeit > 3 rieb leitu chte W AR time acit or disc...
  • Page 4 Overview of documents Ordering Document Pupose designation Application Manual 1001.22B.x-xx Adaptation of drive system to the application CDE/CDB3000 CANopen Communication 1005.26B.x-xx Project planning and description of function Manual PROFIBUS-DP Communi- 0916.20B.x-xx Project planning and description of function cation Manual Sign posts Table of Contents Safety Mechanical installation...
  • Page 5 Pictograms Attention! Misoperation may result in damage to the drive or malfunction. Danger from electrical tension! Improper behaviour may endanger human life. Danger from rotating parts! The drive may start running automatically. Note: Useful information CDE/CDB3000 Operation Manual...

  • Page 6: Table Of Contents

    Electrical isolation concept CDE/CDB ....3-16 Mains connection CDE/CDB ........3-19 CDE3000 ..............3-23 3.7.1 Control connections CDE ........3-23 3.7.2 Encoder connection CDE ........3-28 3.7.3 Motor connection for Lust motors ......3-34 3.7.4 Motor connection from third party manufacturers ...........3-35 CDB3000 ..............3-38 3.8.1 Control connections CDB ........3-38 3.8.2 Encoder connection CDB3000 ......3-46...
  • Page 7 Safe Standstill ............3-59 3.13.1 Description of function ........3-59 3.13.2 Notes on safety ..........3-59 3.13.3 Overview of CDE3000 terminals ......3-61 3.13.4 Overview of CDB3000 terminals ......3-61 3.13.5 Wiring and commissioning ......... 3-62 3.13.6 Testing .............. 3-64 Commissioning Choice of commissioning ........
  • Page 8 Appendix Ampacity of positioning controllers ...... A-2 Technical data ............A-6 Environmental conditions CDE/CDB ...... A-9 Use of a power choke .......... A-10 Line filter .............. A-12 Index CDE/CDB3000 Operation Manual...
  • Page 9 CDE/CDB3000 Operation Manual...

  • Page 10: Safety

    1 Safety Measures for In order to avoid physical injury and/or material damage the following your safety information must be read before initial start-up. The safety regulations must be strictly observed at any time. Read the Operation Manual first! • Follow the safety instructions! •...
  • Page 11 1 Safety Your qualification: • In order to prevent personal injury or damage to property, only personnel with electrical engineering qualifications may work on the device. • The qualified personnel must familiarise themselves with the Operation Manual (refer to IEC364, DIN VDE0100). •...

  • Page 12: Intended Use

    “Flameproof housing”) must be strictly observed. Repairs must only be carried out by authorized repair workshops. Unauthorised opening and incorrect intervention could lead to physical injury or material damage. The warranty granted by LUST will become void. Note: The use of drive controllers in mobile equipment is assumed an exceptional environmental condition and is only permitted after a special agreement.
  • Page 13 1 Safety CDE/CDB3000 Operation Manual...

  • Page 14: Notes For Operation

    2 Mechanical installation Notes for operation ..........2-1 Wall mounting ............2-2 Cold Plate ..............2-4 Push-through heat sink ..........2-5 Notes for operation Please ensure that ... • no moisture enters into the device, • no aggressive or conductive substances are in the immediate vicinity, •...

  • Page 15: Wall Mounting

    2 Mechanical installation Wall mounting Step Action Comment Mark the position of the tapped holes on Dimensional drawings/hole the backing plate. spacing see Table 2.1. Cut a tap for each fixing screw in the The tapping area will provide backing plate. you with good, full-area contact.
  • Page 16 2 Mechanical installation CDE/CDB3...,Wx.x Screws 4 x M4 4 x M5 4 x M9 E1 see Fig. 2.1 35/50 see Fig. 2.1 see Fig. 2.1 > 300 Provide a J (CDE/CDB) 18/45 plate screen ∅ D ∅ D BG7a BG7b ACHTUNG WARNING Kondensatorent-...

  • Page 17: Cold Plate

    2 Mechanical installation Cold Plate Backing plate (unvarnished Size Power Positioning controller [K/W] steel) min. cooling surface 0.375kW CDE/CDB32.003, C 0,05 None 0.75 kW CDE/CDB32.004, C 0,05 650x100mm = 0.065m² 1,5 kW CDE/CDB32.008, C 0,05 650x460mm = 0.3m² 0.75 kW CDE/CDB34.003, C 0,05 None...

  • Page 18: Push-Through Heat Sink

    2 Mechanical installation Push-through Step Action Comment heat sink Mark out the positions of the tapped Dimensional drawings/hole holes and the breakthrough on the spacing see Table 2.4. backing plate. The tapping area will provide Cut a tap for each fixing screw in the you with good, full-area contact.
  • Page 19 2 Mechanical installation CM-xxxx Fig. 2.2 Mounting clearances (see Table 2.4) Dimensions breakthrough B (Width) H (Height) Table 2.3 Breakthrough for push-through heat sink (dimensions in mm) CDE/CDB3000 Operation Manual...
  • Page 20 2 Mechanical installation CDE/CDB3...,Dx.x Weight [kg] B (Width) 190 / B1=250 H (Height) T (Depth) 161 / T1=85 – ∅ 4,8 ∅ 4,8 ∅ 4,8 ∅ 7.5 D∅ Screws 8 x M4 10 x M4 10 x M4 14 x M7 E1 (with module) >...
  • Page 21 2 Mechanical installation CDE/CDB3000 Operation Manual...

  • Page 22: Installation

    Electrical isolation concept CDE/CDB ....3-16 Mains connection CDE/CDB ........3-19 CDE3000 ..............3-23 3.7.1 Control connections CDE ........3-23 3.7.2 Encoder connection CDE ........3-28 3.7.3 Motor connection for Lust motors ......3-34 3.7.4 Motor connection from third party manufacturers ...........3-35 CDB3000 ..............3-38 3.8.1 Control connections CDB ........3-38 3.8.2 Encoder connection CDB3000 ......3-46...
  • Page 23 3 Installation CDE/CDB3000 Operation Manual...
  • Page 24 3 Installation Attention: Installation must only be carried out by qualified electricians who have undergone instruction in the necessary accident prevention measures. CDE/CDB3000 Operation Manual...

  • Page 25: Overview Of Connections Cde

    3 Installation Overview of Terminal diagram CDE3000 connections CDE CDE3000 RS232 COM1 / COM2 Exhaust brake control 2A Brake+ OSD03 Brake- 120Ω CAN_HIGH TTL or CAN_LOW SSI-Encoder CAN_GND CAN-Master CAN_+24V CAN_Sync_L CAN_Sync_H 120Ω +5 V Resol- optional ϑ + DGND ϑ...
  • Page 26 Expansion board slot for e.g. optional module Optional board slot Profibus-DP 3-27 Brake driver 1) the PTC must only be connected to one of the two possible terminals X3 or X6. Table 3.1 Legend to terminal diagram CDE3000 CDE/CDB3000 Operation Manual...
  • Page 27 > 3 min. ladezeit > 3 Min. time > 3 min. Betriebsanleitung Pay attention to the Pay attention to the Betriebsanleitung beachten! operation manual! beachten! operation manual! Fig. 3.2 Position plan of the CDE3000 BG1 to BG5 CDE/CDB3000 Operation Manual...
  • Page 28 Cap acitor dischar ge lade zeit > 3 M in. time > 3 min. Betrie b sanleitung Pay att ention to t he b eacht en! oper ati on manual! Fig. 3.3 Position plan of the CDE3000 BG6 and BG7a/b CDE/CDB3000 Operation Manual...

  • Page 29: Overview Of Connections Cdb

    3 Installation Overview of Terminal diagram CDB3000 connections CDB3000 RS232 COM1 / COM2 CAN_HIGH CAN_LOW CAN_GND CAN-Master SSI-Encoder CAN_+24V max. 10 optional 24V DC power supply +24V for control module DGND Control system +10,5 V ISA00 ISA01 AGND OSA0 normally closed Motor Relay Change...
  • Page 30 3 Installation Page Designation Function H1, H2, H3 Light emitting diodes Equipment status display 3-55 Encoder switch Setting the CAN-address Mains, motor, DC supply (L+/L-) BG1-5 3-19 a. 3-51 Power terminal Braking resistor L+/RB BG6-7 3-19 Mains connection Mains only BG Motor, DC supply (ZK+/ZK-) 3-19 a.
  • Page 31 3 Installation BG 5 BG 3+4 OSD 02 k l i c OSD 02 ez eit ez eit sa to sa to re nt re nt tri eb tri eb > 3 > 3 sa nle sa nle M in. M in.
  • Page 32 3 Installation OSD02 OSD02 +10,5V +10,5V ACHTUNG WARNING Kondensatorent- Capacitor discharge ladezeit > 3 Min. time > 3 min. Betriebsanleitung Pay attention to the beachten! operation manual! ACHTUNG WARNING Kondensatorent- Capacitor discharge ladezeit > 3 Min. time > 3 min. Betriebsanleitung Pay attention to the beachten!

  • Page 33: Emc Compliant Installation Cde/Cdb

    3 Installation EMC compliant Position converters are components intended for installation into industrially and commercially used equipment and machines. installation CDE/ Commissioning (i. e. starting inteded operation) is only permitted when strictly complying with EMC-directive (89/336/EEC). The installer/operator of a machine and/or equipment must provide evidence of the compliance with the protection targets stipulated in the EMC-directive.
  • Page 34 3 Installation Assignment of drive controller with external line filter An external radio interference suppression filter (EMCxxx) is available for all drive controllers. With this line filter the drive controllers comply with the EMC product standard IEC61800-3 for "Environment 1" (living area) and "Environment 2"...
  • Page 35 3 Installation Subject Projecting and installation regulations Use a bright backing plate. Use cables and/or ground straps with cross sections as large as possible. Route the PE-terminal connection for the components in a star-shaped fashion and ensure large area contact of earthing (PE) and shielding connecting on the PE-bar of the backing plate to establish a low-resistance HF- connection.

  • Page 36: Pe-Terminal Cde/Cdb

    3 Installation PE-terminal Note: PE-mains connection in CDE/CDB Step Action accordance with DIN VDE 0100 part 540 Earth each of the positioning controllers! Mains connection<10 mm² Connect terminal X1/ in star Protective conductor cross-section min. configuration with the PE-rail 10 mm² use 2 conductors with a (main earth) in the switch cabinet.

  • Page 37: Electrical Isolation Concept Cde/Cdb

    This is generally required, if the 24V is loaded with a current higher than 100 mA (e.g. in case of CDE3000 by connected motor holding brake on OSD03). 2. On the other hand, this 24V voltage feeds into a second power...
  • Page 38 3 Installation SNT1 + 15V + 24V μ X5-CAN 24V in SNT2 +10V X6/7 Encoder + 24V digital analog Fig. 3.8 Electrical isolation concept/voltage supply on DE3000/CDB3000 When choosing the lines please bear in mind that the lines for analog inputs and outputs must in any case be screened.
  • Page 39 CDE3000 Attention: The ground connection or introduction into the unit must not use the analog ground terminal 4 on CDB3000 (terminals 4, 6 on the CDE3000). Thze connection must only be made via the DGND -terminals (see Fig. 3.11). 3-18...
  • Page 40 3 Installation Example: Risk of disturbing influence CDB3000/CDE3000 X2: U X2: ISA00/ISA0+ X2: AGND/ISA0- X2: DGND Field signals of system digital input Fig. 3.11 Disturbing influence on the analog input in case of inappropriate wiring Note: If the number of digital inputs and outputs on the positioning...
  • Page 41 3 Installation CDE/CDB3x.xxx 1 x 230 V CDE/CDB3x.xxx 3 x 400/460 V BG 1-5 (< 15 kW) < 0,3 m CDE/CDB3x.xxx 3 x 400/460 V BG 6-7 (> 22 kW) < 0,3 m Fig. 3.12 Mains connection Attention: Due to the precharging technology used in sizes 6 and 7 (>...
  • Page 42 3 Installation ATTENTION: • Only all-current sensitive residual current circuit breakers suitable for positioning controller operation may be used. Residual current compatibility: In case of a fault the drive controller is able to generate d.c. residual currents without zero crossing. The drive controllers must therefore only be operated on all-current sensitive RCM (residual current operated protective device), see DIN VDE 0160 and DIN VDE 0664.
  • Page 43 3 Installation Environment class 3 acc. to EN61000-2-4 Among others, environment class 3 is characterized by: • Mains voltage fluctuations > + 10% U • Short-term interruptions between 10 ms to 60 s • Voltage unbalance between the phases > 3% Environment class 3 typically applies where: •...

  • Page 44: Cde3000

    3 Installation CDE3000 3.7.1 Control Step Action Comment connections Please check whether you already have a S or a MART RIVE ANAGER dataset with a complete device setup available, i.e. the drive has already been planned as required. If this is the case, a special control Bulk customers terminal assignment applies.
  • Page 45 = 3 kΩ Digital outputs OSD00 X2-7 • short-circuit proof OSD01 X2-8 • I = 50 mA, PLC-compatible OSD02 X2-9 • Terminal scan cycle = 1ms • High-side driver Table 3.5 Specification of control connections CDE3000 3-24 CDE/CDB3000 Operation Manual...
  • Page 46 DGND X2-24 • 25V / 1A AC, utilization category AC1 • 30V / 1A DC, utilization category DC1 • Operating delay approx. 10 ms • Cycle time 1 ms Table 3.5 Specification of control connections CDE3000 3-25 CDE/CDB3000 Operation Manual...
  • Page 47 24 V of the CDE/CDB and the 24 V mains unit may feed back, depending on the tolerances. Digital ground DGND X2-1 Reference ground for 24 V X2-13 1) applicable to limited degree Table 3.5 Specification of control connections CDE3000 3-26 CDE/CDB3000 Operation Manual...
  • Page 48 3 Installation Brake driver X9 The plug X9 is intended for connection of a motor brake. Electrical Brake driver X9 isolation OSD03 X9-1 Short-circuit proof DGND X9-2 Cable breakage monitioring • 24 V external voltage supply required (I = 2.1 •...

  • Page 49: Encoder Connection Cde

    CNC or DGND DGND Fig. 3.13 Control terminals, traction drive without encoder evaluation 3.7.2 Encoder Encoder connection for Lust motors connection CDE Please use the prefabricated motor and sensor line to connect the synchronous motors from Lust. 3-28 CDE/CDB3000 Operation Manual...
  • Page 50 3 Installation Assignment motor - encoder cable - servo regulator connection Compare the type plates on the components. Make absolutely sure to use the correct components according to a variant A or B! KGS2-KS xxx SSI-Sensor KRY2-KS xxx Do not separate the ISD SH ISD 06 ISD 05...
  • Page 51 3 Installation The specifications can only be assured when using the Lust system cables. RY2 - KS Encoder cable Prefabricated cable Resolver cable Encoder cable SSI (G3, Encoder system Chain trailing capability Design Length 2 m Length 3 m Length 5 m...
  • Page 52 Refcos / (S3) (track B) ϑ - (PTC, KTY, Klixon) * The motor PTC must be sufficiently insulated against the motor winding (safe separation 4 KV withstand voltage). When using Lust motors this insulation is assured. Table 3.8 Pin assignment X6 Encoder interface X7 is suitable for connection of an encoder with an •...
  • Page 53 3 Installation Note: • Encoder voltage supply − Voltage supply on encoder: + 5 V +/-5%, max. power consumption 150 mA (including load) − The encoders must have a separate sensor line terminal. The sensor lines are required to measure a supply voltage driop in the encoder line.
  • Page 54 3 Installation Select the cable type specified by the motor or encoder manufacturer. Thereby please observe the following boundary conditions: • Always used shielded cables. The shielding must be placed on both sides of the cable. • Connect the differential track signals A, B, R or CLK, DATA to each other via twisted wires.

  • Page 55: Motor Connection For Lust Motors

    3 Installation 3.7.3 Motor Please use the prefabricated motor cable KM2-KS-005 to connect Lust servo motors of series LSH and LST. connection for Lust motors Prefabricated motor cables KM 2 - KS Motor cable Prefabricated cable Chain trailing capability Design...

  • Page 56: Motor Connection From Third Party

    RIVE ANAGER Attention: It must be assured that the temperature monitor used is sufficiently insulated towards the motor winding (2 kV withstand voltage)). During operation the CDE3000 positioning ϑ controller is protected against shorting and earth faults terminals.
  • Page 57 3 Installation +5 V Resol- ϑ + ϑ - LSH/LST ϑ Fig. 3.16 Connection of PTC to LSH/LST-motors Please note: • Establish shield contact via shield connection STxx. From power class 75 kW the shield connection must be made directly underneath the converter on the backing plate.
  • Page 58 3 Installation This mask (Fig. 3.17) can be used to set the appropriate motor temperature sensor (PTC) or the temperature dependent switch and a I²xt-monitoring as a measure to protect the motor. Fig. 3.17 Register motor protection 3-37 CDE/CDB3000 Operation Manual...

  • Page 59: Cdb3000

    3 Installation CDB3000 3.8.1 Control Step Action Comment connections Please check whether you already have a S or a MART RIVE ANAGER dataset with a complete device setup available, i.e. the drive has already been planned as required. If this is the case, a special control Bulk customers terminal assignment applies.
  • Page 60 3 Installation Specification of control connections CDB potential- Des. Terminal Specification Des. free OSD02 normally open Analogue inputs OSD02 +24 V Relay = +10 V DC, ±10 V DC OSD02 normally closed ISA00 X2-2 • U = (0) 4-20 mA DC, software-switchable DGND OSD01 •...
  • Page 61 3 Installation potential- Des. Terminal Specification free Digital inputs * For special version CDB3000;SH chapter 3.13 "Safe Standstill" has to be considered. ISD00* X2-9 • Limit frequency 5 kHz Des. • PLC-compatible OSD02 normally open • Switching level low/high: <5 V / >18 V DC OSD02 +24 V Relay •...
  • Page 62 3 Installation potential- Des. Terminal Specification free ISD03 X2-12 • Limit frequency 500 kHz • PLC-compatible • Switching level low/high: <5 V / >18 V DC Des. • I at 24 V = 10 mA OSD02 normally open • R = 3 kΩ...
  • Page 63 3 Installation potential- Des. Terminal Specification free OSD01 X2-16 • short-circuit proof • PLC-compatible • I 50mA ≈ • internal signal delay time 2µs • Terminal scan cycle = 1ms Des. • No internal freewheeling diode; provide OSD02 normally open external protection OSD02 +24 V Relay •...
  • Page 64 3 Installation potential- Des. Terminal Specification free +24V X2-6 • Auxiliary voltage U = 24 V DC + 25%, X2-7 short-circuit proof X2-13 • I = 100 mA (overall, also includes driver currents for outputs OSD00 and OSD01) • If no encoder is connected to X7, I 200 mA (overall, also includes driver currents for outputs OSD00 and OSD01) applies...
  • Page 65 3 Installation potential- Des. Terminal Specification free Analog ground AGND X2-4 • isolated from DGND Digital ground DGND X2-14 • isolated from AGND Des. X2-17 OSD02 normally open Sicherer Halt OSD02 +24 V Relay Only for special version CDB3000,SH OSD02 normally closed ISD00 X2-9 •...
  • Page 66 3 Installation Standard terminal assignment CDB Terminal assignment factory setting Pre-set solution speed control, +10 V reference, control via terminal Features Parameters • Scaleable analog reference (+10V, 10 bit) 152-ASTER = SCT_1 • Programmable, time-optimised acceleration profile Des. Function OSD02 Relay contact OSD02 for message...

  • Page 67: Encoder Connection Cdb3000

    3 Installation 3.8.2 Encoder Step Action Comment connection CDB3000 Select the correct encoder type. Wire the encoder connection with shielded wires. Encoder interface X7 is suitable for connection of an encoder with an • incremental TTL-interface • SSI-interface Only encoders matching the following specification may be connected: Note: •...
  • Page 68 3 Installation The electrical specification of the interface is given in the Table 3.13, the terminal assignment in the 3.9. TTL encoder SSI encoder Connection Miniature D-SUB 15-pin socket (high-density) Interface RS422 (differential) Track A, R: 120 Ω (internal) DATA: 120 Ω (internal) Wave terminating resistor Track B wired by customer CLK: no connection necessary...
  • Page 69 3 Installation X7-Pin Function TTL Function SSI don’t use don’t use CLK+ +5V (Sensor) +5V (Sensor) GND (Sensor) GND (Sensor) (connect with Pin 15 to activate the connection don’t use resistance) Bridge 120 Ω termination track B (connect with Pin 14 to activate the connection don’t use resistance) 1) Track B must be terminated via a bridge between Pins 14 and 15.
  • Page 70 3 Installation Specification Comment Interface HTL (24 V) Low = < 5V, High = > 18 V Max. signal 150 kHz frequency f Grenz The entire ampacity of the control terminal is limited to 100 mA. If the encoder consumes + 24 V, Voltage supply more current, the customer must supply the...
  • Page 71 3 Installation +24 V +24V ISD03 ISD02 With additional 24 V - supply for electronics Fig. 3.20 Feeding the HTL encoder with an external voltage supply If external voltage is still required to feed the drive controller (e.g. for operating the field-bus communication with the mains voltage switched off), decouple it from the controller voltage with a diode.

  • Page 72: Motor Connection On Cdb

    3 Installation 3.8.3 Motor Step Action Comment connection on Determine the wire cross-section, Wire cross-section according to depending on maximum current and VDE0100, part 523, see chapter ambient temperature. 3.6. Wire the motor phases U, V, W via a Mount screen at both ends to shielded cable and earth the motor to X1/ reduce interference emission.
  • Page 73 3 Installation Please note: • Establish shield contact via shield connection STxx. From power class 75 kW the shield connection must be made directly underneath the converter on the backing plate. • For proper EMC installation the motor terminal box must be HF-tight (metal or metallised plastic).
  • Page 74 3 Installation (Start right) X2/16 OSD01 K1 (ENMO) (ENMO) X2/17 W PE f [Hz] W PE ENMO/ Converter Motor TENMO TENMO Fig. 3.22 Connection example for ENMO. The shielding connection is not shown. Function Start of closed loop control: Contactor relay K1 becomes active when starting the closed loop control.

  • Page 75: Serial Interface (Sio) Cde/Cdb

    3 Installation Serial interface The serial interface (SIO, X4) is used to connect the D RIVE ANAGER serves as a slot for the K (SIO) CDE/CDB Pin assignment X4 Pin-No. Function +15 V DC for control unit KP200-XL TxD, data transmission RxD, data reception not used GND for +15 V DC of the control unit KP200-XL...

  • Page 76: Can Interface Cde/Cdb

    3 Installation 3.10 CAN interface The CAN -interface is integrated in the drive controller. It is connected open CDE/CDB via connector X5. The customer is responsible for providing a power supply to the isolated connection. Connection Miniature D-Sub 9-pin pin Wave terminating resistor a bridge (Pin 1-2) activates the internal terminating resistance (120 Ω)

  • Page 77: Dc-Network Cde/Cdb

    3 Installation 3.11 DC-network The positioning converters operated in a regenerative mode (braking operation) in a DC-network, feed energy into the DC-network, which is CDE/CDB then consumed by the motor operated drive controllers. Attention: It is essential that a DC network operation be checked at the project planning stage.
  • Page 78 3 Installation Connection of an external brake resistor Attention: • The installation instructions for the external braking resistor must be strictly observed. • The temperature sensor (bimetal switch) on the braking resistor must be wired in such a way, that the connected positioning converter is disconnected from the mains supply if the system overheats.

  • Page 79: Safe Standstill

    Applies for all devices CDE3x.xxx and for all devices of special equipment CDB3x.xxx,SH: 3.13.1 Description of Positioning controllers CDE3000, and CDB3000,SH support the safety function "Safe Standstill", a protection against unexpected starting, function according to the requirements of EN 954-1 “category 3”.
  • Page 80 3 Installation Danger: • If the positioning controllers are in "Safe Standstill" state all motor and mains lines, brake resistors and d.c.-circuit voltage lines conduct dangerous voltages against protective conductors. • With the function “Safe Standstill" an "Emergency Stop" is only possible with additional measures.

  • Page 81: Overview Of Cde3000 Terminals

    3 Installation 3.13.3 Overview of The CDE3000 offers a separate input for the save stop request and a separate relay contact for feedback via terminal X2. CDE3000 terminals Designation Function 1, 13 DGND digital ground Auxiliary voltage U = 24 V DC...

  • Page 82: Wiring And Commissioning

    "ENPO" the system uses two channels to prevent a pulse pattern in the power circuit, which would be suitable to generate a rotating field in the motor. The device internal function and the terminal for CDE3000 in () is shown in Fig. 3.25. 3-61...
  • Page 83 8(10) Kanal 1 20(12) OSD02 (RSH) 19(11) 9(22) Kanal 2 ISD00 (ISDSH) 24 V + Values in ( ) for CDE3000 Fig. 3.25 Request "Safe Standstill" for emergency-stop (emergency-stop cutoff) Relay ISD00 (CDB) „Safe ENPO Controller status OSD02 / (CDB) ISDSH (CDE) Standstill“...

  • Page 84: Testing

    3 Installation Note: If you need further information about any curcuit e.g. with safety relay modules, please do not hesitate to contact your projecting engineer. 3.13.6 Testing The applied control signals "ISDSH" (CDE) and "ENPO" (CDB-SH) must always be checked for plausibility by the operator or a superimposed control.
  • Page 85 3 Installation 3-64 CDE/CDB3000 Operation Manual...

  • Page 86: Commissioning

    4 Commissioning 4 Commissioning Choice of commissioning ........4-1 Serial commissioning ..........4-2 4.2.1 Serial commissioning with K .......4-2 4.2.2 Serial commissioning with D ....4-4 RIVE ANAGER Initial commissioning ..........4-5 4.3.1 Preset solutions ...........4-7 4.3.2 Setting motor and encoder .........4-10 4.3.3 Making basic settings ........4-13 4.3.4 Saving the settings ..........4-14 Test run ..............4-15...

  • Page 87: Serial Commissioning

    4 Commissioning Serial Apply this mode of commissioning when you want to commission several commissioning identical drives (i.e. serial commissioning). The same positioning controller and motor must be set for each drive in an identical application. If you already have a complete dataset available, please skip the paragraph "Saving dataset to S "...
  • Page 88 4 Commissioning Loading dataset from Step Action Comment Representation into next positioning MART controller Connect the K to the positioning controller of the next drive, insert a S with the MART required dataset and switch on the mains supply. CARD = load/save with the Select the CARD menu.

  • Page 89: Serial Commissioning With Drive Manager

    4 Commissioning 4.2.2 Serial Prerequisite: • All positioning controllers are completely connected. commissioning • The first drive has already been fully taken into operation. with • A PC with the user software D installed is connected. RIVE ANAGER RIVE ANAGER Step Action Comment...

  • Page 90: Initial Commissioning

    4 Commissioning Initial Prerequisites: commissioning • The positioning controller is completely connected, see Chapter 3 • Installed D from version V3.4 RIVE ANAGER • The database for motors is installed on the PC • The unit is connected to the PC via the RS232 interface (X4) Attention: Never wire or disconnect electrical connections while they are live.
  • Page 91 4 Commissioning Opening the main window "Settings": RIVE ANAGER Active device > Change settings Fig. 4.1 Main window for the different settings in the D RIVE ANAGER Continue with: CDE/CDB3000 Operation Manual...

  • Page 92: Preset Solutions

    4 Commissioning 4.3.1 Preset solutions Pre-set solutions are complete parameter data sets which are provided to handle a wide variety of typical application movement tasks. Fig. 4.2 Initial commissioning The position controller is automatically configured by loading a pre-set solution into the random access memory (RAM). The parameters for •...
  • Page 93 4 Commissioning A total of 20 preset solutions covers the typical areas of application for speed control with the controller CDE/CDB3000. Abbrevia Start of controller via/ Reference source tion Bus control profile TCT_1 +/-10V-analog - torque I/O-terminals SCT_1 +/-10V-analog I/O-terminals SCT_2 Fixed speed table I/O-terminals CANopen field bus interface...
  • Page 94 4 Commissioning Select the pre-set solution matching your application. Fig. 4.3 Selecting the pre-set solution Note: For more detailed information on pre-set solutions and terminal assignment please refer to the CDE/CDB3000 application manual. CDE/CDB3000 Operation Manual...

  • Page 95: Setting Motor And Encoder

    4 Commissioning 4.3.2 Setting motor and encoder Fig. 4.4 Setting the motor and encoder Setting up the motor data via A database with the settings for all motors is available. Using the correct the motor database motor dataset ensures: • that the electrical parameters of the motor are correctly set, •...
  • Page 96 4 Commissioning With the button "Motor selection" in tab "Motor" you can select the required motor from your installed motor database. The motor type is stamped on the motor type plate. If the motor dataset is supplied on a data carrier (floppy disk, CD-ROM) it can be directly loaded via button "Other directory".
  • Page 97 4 Commissioning Checking the encoder To check the encoder, rotate the motor shaft by hand. The viewing is from the front onto the end of the shaft (flange). The "reference and actual values" status display, under "nist, Actual speed", must indicate a positive speed in clockwise rotation and a negative speed in counter-clockwise rotation.

  • Page 98: Making Basic Settings

    4 Commissioning 4.3.3 Making basic Custom setup screens are provided for fine adjustment of each preset solution. You can use them to adapt the drive to your application. A settings detailed description of the individual functions can be found in the CDE/ CDB3000 Application Manual.

  • Page 99: Saving The Settings

    4 Commissioning 4.3.4 Saving the Saving the settings in the device settings All changes that are to be permanently stored in the device, must be saved via the mask CDE/CDB3000 Settings. RIVE ANAGER CDE/CDB3000 Settings Active device > Change These changes can also be saved in a file. Saving the settings in a file RIVE ANAGER...

  • Page 100: Test Run

    Pay particular attention to the limitations of the positioning range. Please note that you yourself are responsible for safe operation. Lust Antriebstechnik GmbH will not assume liability for any occurring damage. Danger to life from uncontrolled rotation!
  • Page 101 Observe the temporal behaviour of the inputs. 2. Control with D RIVE ANAGER Set the input ENPO and the "Input Safe Standstill" (only CDE3000), select "Speed control" and start the drive, e.g. with nominal value 100 min RIVE ANAGER Open-loop control Active device >...
  • Page 102 4 Commissioning Triggering condition: Channel 0; rising flank, pre-trigger 10%; level: 30 min File Speed: real value Torque: real value Speed: set value Start the drive with a reference value of e.g. 100 min Compare the step response of your drive with the illustration. With resolvers the overshoot of the actual speed value should be around 20 %;...
  • Page 103 4 Commissioning Result: If the step response of your drive does approximately correspond with the illustration, it is assured that the motor phases are correctly wired, the encoder is correctly connected and the CDE/CDB3000 is parameterized to the correct motor. If the step response deviates considerably from the illustration, it is to be assumed that •...

  • Page 104: Operation With Key Pad

    4 Commissioning Operation with The K can be directly plugged onto the positioning control ( X4). Overview K Chip card S to save and MART transfer settings 3-digit numerical display, e. g. for parameter number current menu 5-digit numerical display for parameter name and value Acceleration and deceleration ramp active...
  • Page 105 4 Commissioning Example parameter setting • The parameters in the PARA menu are grouped into subject areas (PARA-menu) according to their functions to provide a clearer overview. • Only the parameters to which the current user level permits access can be changed. PARA 1.
  • Page 106 4 Commissioning CARD- read/write: MENU MART • In this menu positioning controller settings can be saved to and transferred to other positioning controllers. MART • When saving all parameters are saved to the S . When MART reading you can either read all parameters or only the parameters for a certain subject area (per reading process).

  • Page 107: Operation With Drive Manager

    4 Commissioning Operation with Prerequisite: RIVE ANAGER • D version V3.4 or higher is installed on the PC. RIVE ANAGER RS232 RS232 CCD-SUB90X ACHTUNG WARNING Kondensatorent- Capacitor discharge ladezeit > 3 Min. time > 3 min. Betriebsanleitung Pay attention to the beachten! operation manual! Fig.
  • Page 108 5 Troubleshooting Light emitting diodes ..........5-1 Error messages ............5-2 User errors in K operation ......5-4 User errors in S operation .......5-4 MART Errors in power switching ........5-5 Reset ................5-5 Light emitting The positioning controller is fitted with three status LED’s in red (H1), diodes yellow (H2) and green (H3) at the top right.

  • Page 109: Troubleshooting

    5 Troubleshooting Error messages If an error occurs during operation it is indicated by a flash code from LED H1 (red) on the positioning controller. The code indicates the type of error. If a KP200 is connected, the KP200 indicates the error type as an abbreviation.
  • Page 110 E-mail: helpline@lust-tec.de Service/support If you search for further support in service case, we - the specialists of the LUST-service center - would like to help you. You can reach us: Mon.-Thur.: 8 a.m. - 4.30 p.m.Tel. +49-6441/966-171 Fri.: 8 a.m. - 4 p.m.

  • Page 111: User Errors In Key Pad Operation

    5 Troubleshooting User errors in Error Cause Remedy operation ATT1 Parameter cannot be changed at current Select user level 1-MODE higher. user level or is not editable ATT2 Motor must not be controlled via the CTRL Cancel start signal from a menu different control location.

  • Page 112: Errors In Power Switching

    5 Troubleshooting Errors in power switching Error Cause Remedy In case of too frequent Power on. Positioning After a rest phase of a few switching the units protects controller shows no minutes the device is ready itself by high-resistance response (LEDs off). to start once again.
  • Page 113 5 Troubleshooting CDE/CDB3000 Operation Manual...
  • Page 114 Appendix Ampacity of positioning controllers ...... A-2 Technical data ............A-6 Environmental conditions CDE/CDB ...... A-9 Use of a power choke .......... A-10 Line filter .............. A-12 CDE/CDB3000 Operation Manual...
  • Page 115 A.1 Ampacity of Maximum permissible positioning controller output current and peak positioning current depend on the mains voltage, the motor cable length, the output stage switching frequency and the ambient temperature. With changing controllers application related conditions, the maximum permissible ampacity of the positioning controllers will also change.
  • Page 116 Positioning controller for 230 V networks Power stage Peak current for Peak current for Recomm. 4 pin Positioning switching Nominal intermittent intermittent standard module frequency current [A] operation operation motor [kW] [kHz] 0 to 5 Hz [A] > 5 Hz [A] CDE/CDB 0,37 32.003,Cx.x...
  • Page 117 Positioning controller for 400/460 V networks: Rated Rated Power stage Peak current for Peak current for Recomm. 4 current current Positioning switching intermittent intermittent pin standard module frequency operation operation motor [kW] [kHz] 0 to 5 Hz [A] > 5 Hz [A] at 400 V at 460 V CDE/CDB...
  • Page 118 Rated Rated Power stage Peak current for Peak current for Recomm. 4 current current Positioning switching intermittent intermittent pin standard module frequency operation operation motor [kW] [kHz] 0 to 5 Hz [A] > 5 Hz [A] at 400 V at 460 V CDE/CDB 34.032,Wx.x CDE34.044,Wx.x...
  • Page 119 A.2 Technical data CDE/CDB32.004 to CDE/CDB34.006 Designation Technical data Output motor side Recommended nominal power 0,375 kW 0.75 kW 1,5 kW 0.75 kW 1,5 kW 2,2 kW with 4-pin standard motor for CDB Voltage 3 x 0 ... 230 V 3 x 0 ...
  • Page 120 CDB34.008 to CDB34.032 Designation Technical data Output motor side Recommended nominal power 3,0 kW 4,0 kW 5,5 kW 7,5 kW 11 kW 15 kW with 4-pin standard motor for CDB Voltage 3 x 0 ... 400/460 V Continuous current effective (I 7,8 A 10 A 14 A...
  • Page 121 CDB34.044 to CDB34.168 Designation Technical data Output motor side Recommended nominal power 22 kW 30 kW 37 kW 45 kW 55 kW 75 kW 90 kW with 2-pin standard motor for CDB Voltage 3 x 0 ... 400/460 V Continuous current effective (I 45 A 60 A 72 A...
  • Page 122 Characteristic Positioning controller A.3 Environmental conditions CDE/ -10 ... 45 °C (BG1 ... BG5) at 8 kHz during -10 ... 45 °C (BG6 ... 7) at 4 kHz operation up to 55 °C with power reduction Temperature range during storage -25 ...
  • Page 123 A.4 Use of a power choke The use of power chokes is necessary: • where the drive controller is used in applications with disturbance variables corresponding to environment class 3, as per EN 61000-2-4 and above (hostile industrial environment). • With a dc-link between multiple positioning controllers. Among others, environment class 3 is characterized by: •...
  • Page 124 Mains load (example) Without power With power Change choke choke 4 kW positioning 4 kW positioning without power controller, mains controller, mains choke compared to impedance 0,6 mH impedance 6 mH with power choke 99 % 33 % -67 % Voltage distortion (THD) Mains current amplitude 18,9 A...
  • Page 125 A.5 Line filter Details concerning the subject "Electromagnetic Compatibility" can be found in chapter 3.3. Permissible motor cable length with internal radio interference suppression filter 4 kHz power stage cycle 8 kHz power stage cycle 16 kHz power stage cycle frequency frequency frequency...
  • Page 126 Explanation on Table A.9 with intermitted interference Living area: Limit values acc. to EN 61800-3 (first environment), limited availability. Maximum permissible motor cable length at which the emitted interference (>9 kHz) is below the permitted limit values. Measurements were only performed for 10 (15 Industrial Limit values acc.
  • Page 127 A-14 CDE/CDB3000 Operation Manual...
  • Page 128 3-12 ......Emergency Stop facility ...... Encoder connection 3-28 3-46 ........Backing plate .... Encoder connection for Lust motors 3-28 ........Brake driver X9 3-27 Encoder connection other motors on CDE 3000 3-31 ........Braking resistor 3-56 ......Encoder interface X7 3-31 ..
  • Page 129 4-19 Position plan ........ KeyPad operation 4-19 ......CDB3000 BG1 to 5 3-10 ......CDE3000 BG1 to BG5 ....CDE3000 BG6 and BG7a/b ............Positioning controller for 230 V networks ........LEDs (H1,H2,H3) Positioning controller for 400/460 V networks: ......
  • Page 130 ......... Standards ......Star configuration layout 3-15 ........Step response 4-18 ......Technical data 3-30 ...... Terminal diagram CDB3000 ....Terminal diagram CDE3000 ........Terminal X4 3-54 ........Test run 4-15 ........... Testing 3-64 ......Triggering condition 4-17 ......TTL encoder...
  • Page 131 Appendix B Index B-18 CDE/CDB3000 Operation Manual...
  • Page 132 Hinweis zur EN 61000-3-2 DE Notes on EN 61000-3-2 EN (rückwirkende Netzbelastung durch Oberwellen) (limits for harmonic current emissions) Unsere Positionierregler und Servoregler sind im Sinne der Our positioning controllers and servocontrollers are "professio- EN61000 "professionelle Geräte", so daß sie bei einer Nennan- nal devices"...
  • Page 133 Lust Antriebstechnik GmbH Gewerbestrasse 5-9 • 35633 Lahnau • Germany Tel. +49 (0) 64 41 / 9 66-0 • Fax +49 (0) 64 41 / 9 66-137 Internet: http://www.lust-tec.de • e-mail: info@lust-tec.de Lust DriveTronics GmbH Hansastrasse 120 • 59425 Unna • Germany Tel.

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