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Cougartron FURY 100-XF User Manual

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Cougartron FURY 100-XF / FURY 200-
XF
User Guide
Original instructions
Read this guide before using the equipment
Retain this guide for future use

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Summary of Contents for Cougartron FURY 100-XF

  • Page 1 Cougartron FURY 100-XF / FURY 200- User Guide Original instructions Read this guide before using the equipment Retain this guide for future use...
  • Page 2 Document ID: WELC6011 - 1.0 Purpose of manual This manual enables safe and efficient use of Cougartron FURY device. This manual is part of the device and must be stored where it is always accessible to operating personnel. The operating personnel must carefully read and understand this manual prior to beginning any work. The basic prerequisite for safe work is compliance with all safety instructions and operating instructions in this manual.

  • Page 3: Table Of Contents

    Contents 1 Safety information 1.1 Safety notices 1.2 Intended use 1.3 Safety symbols 1.4 PPE requirements 1.5 Safe operating area 1.6 Residual risks 1.6.1 Electrical 1.6.2 Heat 1.6.3 Fire 1.6.4 Corrosive 1.6.5 Tripping 1.6.6 Heavy 1.7 Responsibility of the owner 1.7.1 Owner responsibilities 2 Hardware description 2.1 Overview...
  • Page 4 FURY 100-XF/200-XF - User Guide 4.4 Polishing surfaces 4.4.1 Selecting the polish function 4.4.2 Polishing the surface 4.5 Marking and etching surfaces 4.5.1 Selecting the marking and etching function 4.5.2 Marking and etching the surface 4.6 Removing the device handle 5 Service and maintenance 5.1 Cleaning the device...

  • Page 5: Safety Information

    Safety information This section provides an overview of all safety aspects for the protection of people as well as safe and uninterrupted operation. Other task-related safety instructions are included in the specific sections. Safety notices The following safety notice formats are used in this manual. Safety notices are used at the start of sections or embedded in operating instructions.

  • Page 6: Intended Use

    FURY 100-XF/200-XF- User Guide 1 Safety information Intended use The Cougartron FURY device is an electrochemical weld cleaning device for stainless steel and aluminium welds and surfaces. The device is used to remove rust, oxidation, and other forms of heavy contamination across a range of weld types and metal thicknesses.

  • Page 7: Ppe Requirements

    If you need to approach the device or work area, you must obtain permission from the operator to say that it is safe to do so. Cougartron recommends a safe area of at least 2 m (6'6") from the operator while they are working.

  • Page 8: Residual Risks

    FURY 100-XF/200-XF- User Guide 1 Safety information Residual risks The device incorporates the latest technology and complies with current safety requirements. Nevertheless, there are some residual risks that require your attention. The following section lists the residual risks and the measures that result from them.

  • Page 9: Fire

    Goggles must be worn when operating the device. Any fluid spilled on the skin must be washed off immediately. A Material Safety Data Sheet (MSDS) is available for all fluids and should be read before use. Contact Cougartron for more details. 1.6.5 Tripping...

  • Page 10: Heavy

    FURY 100-XF/200-XF- User Guide 1 Safety information 1.6.6 Heavy WARNING Risk of injury from lifting heavy objects! The main device weights between 29 kg (64 lbs) - 39 kg (86 lbs) and requires at least two people to lift. Where possible, always use the handle and wheels when moving the main device.
  • Page 11 1 Safety information FURY 100-XF/200-XF- User Guide The owner must provide personnel with the required protective equipment and must ensure that personnel wear the required protective equipment. The owner must ensure adequate ventilation of the installation site around the device and work area.
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  • Page 13: Hardware Description

    Hardware description To operate the Cougartron FURY device (device), you should be familiar with the descriptions of the device parts and systems. Overview The Cougartron FURY 100-XF and FURY 200-XF (device) are high-speed weld-cleaning systems designed for regular workshop usage and are very efficient in removing dis-coloration, heat tints, and oxides on metal surfaces after TIG and MIG welding.

  • Page 14: Main Parts

    FURY 100-XF/200-XF- User Guide 2 Hardware description Main parts Figure 2 - FURY 100-XF/200-XF main parts 14 of 56 WELC6011 - 1.0...
  • Page 15 2 Hardware description FURY 100-XF/200-XF- User Guide Table 2 - FURY 100-XF/FURY 200-XF main parts FURY 100-XF FURY 200-XF Part number Description Part number Description FURY 100-XF device FURY 200-XF device WELC3048 CGT-550 Weld Cleaning & Polishing WELC3048 CGT-550 Weld Cleaning &...

  • Page 16: Isolator Switch

    FURY 100-XF/200-XF- User Guide 2 Hardware description Isolator switch The isolator switch is located on the rear of the main device. WARNING Risk of serious injury or death! Ensure the isolator switch is set to OFF before setting up the device and fitting the brushes and handle.

  • Page 17: Dimensions

    2 Hardware description FURY 100-XF/200-XF- User Guide Dimensions FURY 100-XF FURY 200-XF Height 1168 mm (46") 1168 mm (46") Width 384 mm (15.1") 384 mm (15.1") Depth 367 mm (14.5") 367 mm (14.5") Figure 4 - Main device dimensions WELC6011 - 1.0...

  • Page 18: Device Identification

    FURY 100-XF/200-XF- User Guide 2 Hardware description Device identification Device identification label Location of device serial number Figure 5 - Location of the device identification label 18 of 56 WELC6011 - 1.0...

  • Page 19: Control Panel

    2 Hardware description FURY 100-XF/200-XF- User Guide Control panel The control panel is located on the top of the device. Standby Used to power on and off the device. When the device is in standby there is no output to the work cables, but the device is turned on.
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  • Page 21: Getting Started

    Turning the device on 1. Inspect the device for damage before installing or operating it. If the device is damaged, do not use it. Contact your local Cougartron supplier to have the device inspected and repaired. 2. Use only single-phase AC power at 110 V/240 V depending on the model.
  • Page 22 7. Screw the brushes into the wand until they are in the correct position. Ensure they are fully tightened. To assist with removal of the brushes after you have completed your work, Cougartron recommends applying a small amount of copper paste to the brush threads.
  • Page 23 3 Getting started FURY 100-XF/200-XF- User Guide Caution Risk of injury! Ensure that your device type matches your power outlet. Mismatched power types can damage the device, work piece, and potentially harm the operator Damage caused by connecting to an incorrect power outlet could void your warranty.

  • Page 24: Shutting The Device Down

    FURY 100-XF/200-XF- User Guide 3 Getting started ► For more information, see "Cleaning weld surfaces" on page 27 Shutting the device down 1. First flush the fluid line with clean water. 2. Turn the isolator switch to the OFF position.

  • Page 25: Operations

    The device has different modes that the user can select for different tasks. The following tables provide some guidelines on what device configuration should be used with which types of applications. Table 3 - FURY 100-XF modes Mode Power Current...
  • Page 26 FURY 100-XF/200-XF- User Guide 4 Operations Table 4 - FURY 200-XF modes Mode Power Current Application Clean Mode 1 10.5 V AC 20-200 A in 20 amp increments Cleaning. 0-1.5 mm (1/16") thickness. Any weld type. Clean Mode 2 12 V AC 20-200 A in 20 amp increments Cleaning.

  • Page 27: Selecting Brushes

    80 A per brush gives the best balance of coverage and power concentration The FURY 100-XF can be used with up to two brushes, using the appropriate adapter The FURY 200-XF can be used with up to four brushes, using the appropriate adapter...

  • Page 28: Changing The Work Settings

    FURY 100-XF/200-XF- User Guide 4 Operations Table 6 - Clean function modes Mode Power Current Clean Mode 1 10.5 V AC 20 A - 200 A Clean Mode 2 12 V AC 20 A - 200 A Clean Mode 3 16 V AC 20 A - 200 A Mark Mode 12 V AC...
  • Page 29 4 Operations FURY 100-XF/200-XF- User Guide Caution Risk of injury! Avoid direct contact with all fluids used with the device. If fluids are spilled on the skin or face, wash them off with water immediately. ► For more information, see "PPE requirements" on page 7 1.
  • Page 30 FURY 100-XF/200-XF- User Guide 4 Operations Caution Risk of injury! Do not touch the brush as it might be very hot. 4. When the surface has the desired finish, press the standby button to put the device in standby mode.
  • Page 31 4 Operations FURY 100-XF/200-XF- User Guide 4.4.1 Selecting the polish function To select the polish function, follow these steps: 1. Press the polish button on the control panel. The LCD display shows that the device is in polish function. 2. Press the up-selection button or down-selection button on the control panel to adjust the current output limit.
  • Page 32 FURY 100-XF/200-XF- User Guide 4 Operations Caution Risk of injury! Do not touch the brush as it might be very hot. 7. When the surface has the desired finish, press the standby button to set the device to standby mode.
  • Page 33 4 Operations FURY 100-XF/200-XF- User Guide 2. Press the up-selection button or down-selection button on the control panel to adjust the current output limit. The LCD display shows the selected current. 3. When not using the device for a short period, press the standby button to set the device to standby mode.
  • Page 34 FURY 100-XF/200-XF- User Guide 4 Operations 12. After usage and when the marking head is cool, fully wash the white felt with clean water to remove all traces of the etching fluid. 13. When done, turn the isolator switch to the OFF position.
  • Page 35 4 Operations FURY 100-XF/200-XF- User Guide Figure 15 - Removing the spring-clip 3. Repeat the process for the other spring-clip. 4. Remove the handle. 5. Return the spring-clips to the device to ensure they are not lost in transit. WARNING Risk of injury from lifting heavy objects! The main device weights between 29 kg (64 lbs) - 39 kg (86 lbs) and requires...
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  • Page 37 Service and maintenance Caution Risk of injury! The device must only be repaired by a qualified and trained person. This section describes common tasks required for the service and maintenance of the device. Cleaning the device The following materials are required to clean the device: Clean water/running water installation Copper grease Small wire brush...
  • Page 38 ► For more information, see "Replacing parts" on page 38 Replacing parts For optimal results, use only Cougartron brushes, shrouds and fluids. Consumable supplies are available from authorised Cougartron distributors. ► For more information, see "Spare parts and part numbers" on page 46 38 of 56 WELC6011 - 1.0...
  • Page 39 For more information, see "Weld cleaning brush accessories" on page 47 5.3.3 Cougartron fluids A range of genuine Cougartron fluids is available. Please check with your local Cougartron distributor for details of fluids available in your region. Types of fluids available:...
  • Page 40 FURY 100-XF/200-XF- User Guide 5 Service and maintenance The symbol on the packaging indicates that the packaging is made of PAP. 40 of 56 WELC6011 - 1.0...
  • Page 41 This section describes common troubleshooting solutions. If the device is not operating correctly, please refer to the error codes, troubleshooting, and repair sections before contacting your local Cougartron supplier. Error: LCD display illuminated, but no power at brush tip. Cause: Device malfunction.
  • Page 42 If an error occurs, the device goes into standby mode and displays an error code. Clear the error message by pressing the standby button. If the error message appears again, the problem has not been fixed and you should contact your local Cougartron supplier. 42 of 56...
  • Page 43 If the problem continues, contact missing your local Cougartron supplier to get the device inspected and repaired. Over- If the device output is shorted, then the Ensure the output cables are in a...
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  • Page 45 Specifications This section details the specifications of the device. List of specifications Parameter Unit Part number WELC1062 WELC1061 WELC1064 WELC1063 Model Name FURY100 - FURY100 - FURY200 - FURY200 - 120 V 230 V 120 V 230 V Application Applicable for TIG, MIG, MAG, MMA, Stick and other weld types on stainless steel and aluminum surfaces.
  • Page 46 Cougartron extension lead, black 6 m (20 ft), 200 A WELC3021 Copper grease 20 g (0.7oz) WELC2404 Cougartron transport Bag 40 x 20 x 26.5 cm (16 x 8 x 10 inch) Yes WELC2063 Cougartron transport case - Medium (Muscle & Power) WELC5013...
  • Page 47 Cougartron wand only (M8 universal) Included in the following wand sets: WELC2188, WELC2214, WELC2470 WELC2572 Cougartron twist shroud only (universal for 2x brush) Included in the following wand sets: WELC2188, WELC2448 WELC2573 Cougartron twist shroud only (universal for 4x brush) Included in the...
  • Page 48 Code Description FURY100-XF FURY200-XF WELC2005 Acid pot 500 ml (1 Pt) with lid WELC2149 Cougartron microfibre cloth - 40x40 cm (16 x 16 inch) (black) WELC2201 Cougartron spray bottle with sprayer 0.5 L (1 Pt) (empty) WELC2092 Cougartron sprayer for spray bottle - orange WELC2253 Tap for 5 L (1.3 Gal) weld cleaning fluids...
  • Page 49 7 Specifications FURY 100-XF/200-XF- User Guide Code Description FURY100- FURY200- WELC4033 Cougartron white felt 75x40x3 mm (2.9 x 1.5x0.1") (10 pcs) WELC4026 Cougartron yellow fabric 75x40 mm (2.9 x1.5") (10 pcs) WELC4002 Cougartron O-ring for std marking block (pack5) 7.2.7 Marking fluids...
  • Page 50 PT-D600VP Brother Label Printer 18-24 mm (¾ - 1") tapes WELC4284 PT-E550WVP Brother Label Printer 18-24 mm (¾ - 1") tapes WELC4014 Cougartron Stencil tape, 18 mm x 3 m (¾ inch x 9 ft) WELC4015 Cougartron Stencil tape, 24 mm x 3m WELC4339 PT-800 W Brother Label Printer 18-36 mm (¾ - 1 ½ inch)
  • Page 51 Index acid 9 applications 25 brush cleaning 37 brushes 39 selection 27 buttons 19 care of device 38 clean brushes 37 clean function 19 cleaning the device 37 cleaning weld surfaces 27-28 consumables 38 Control panel 19 copper grease 37 device inspection 38 device not working 42 dimensions 17...
  • Page 52 FURY 100-XF/200-XF- User Guide Index handle 39 handle removal 34 hardware overview 14 identify device 18 inspection 38 Isolator switch 16 LCD display illuminated, but no power at brush tip 41 lifting the device 10 main parts 14 maintenance 38...
  • Page 53 Index FURY 100-XF/200-XF- User Guide PPE requirements 7 recycling parts 39 remove device handle 34 replacing parts 38 residual risk corrosive 9 electrical 8 heat 8 heavy 10 tripping 9 safe operating area 7 safety labels 6 safety notices 5...
  • Page 54 FURY 100-XF/200-XF- User Guide Index twist shroud 39 unpacking the device 21 using the device 25 WEEE 39 weekly checks 38 weight 45 weld cleaning 27 54 of 56 WELC6011 - 1.0...
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This manual is also suitable for:

Fury 200-xf

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