Cable Lock AS-INOX-ECO Instructions

AS-INOX-ECO
F) Installation/Positioning of the Cablelock AS retaining system:
Before starting please read and consider the information on the cover page and in the standard BGI 5100 carefully!
Avoid chafing on adjacent components!
X
FL
Z
Y
tensioner locks 'basic' in the outer region of the bending radius!
(example INOX-ASE)
Assembly steps:
1) Enlarge the pre-mounted cable sling by hand and place it moveable on the hose.
2) Attach the bracket and screw down the end of the hose tightly (union nut/external thread or flange plate).
3) Push the hose-sided tensioner lock 'basic' including the cable sling towards the hose.
The hose-sided fixpoint has to be located 50mm to 100mm behind the end of the crimping ferrule.
4) If the hose-sided fixation point is chosen according to 3) attach the Cablelock AS-Tape if desired.
Afterwards install the tensioner lock 'basic' according to the enclosed installation manual starting at point D4).
5) Please make sure that the brackets of the 'E' series are able to rotate even after final assembly (after union nut
has been tightened firmly).
6) The brackets of the 'S' and 'P' series always have to be installed with the appropriate screws (not too small and
at least 8.8). Furthermore they have to be installed with the torque recommended in the DIN, so that the head
of the screw presses against the bracket with this torque.
Machine-sided fixation points for Cablelock AS (see also text above); series 'E' on the left, series 'S' on the right:
Attention:
only use the shown
fixation options if
the tensioner locks
are positioned in
the inner region of
the bending radius.
Otherwise turn the
tensioner locks
around.
Fasten type 'F' similar to
type 'S' at a machine
fixpoint which contains
enough stability and with
an installation length
according to basic formula
- see above.
I) Storage/Maintenance/Care/Warranty/Manufacturer/Conformity/Sample images:
- Cablelock AS retaining system should be stored in a dry and dust free area and they should NOT be dismounted completely* (see page 2)
- Types AISI 303 are usually suitable for outdoor use or comparable conditions, AISI 316 for higher stresses, BUT
always considering the material quality - see the inside of this manual!
- Do not replace individual components. In case of damage or a retaining action (=hose tear-out) completely replace Cablelock.
- Before reuse (if there was no tear-out) check whether the retaining system (especially the cable) is in a functional condition.
- Limited warranty in case of vibration load, see also the CE label safety catch information sheet at www.cablelock.de
- Check the retaining system regularly for damage and firm fixation (e.g. during the annual pressure inspection as required in
DGUV-113-020). In case of excessive vibrations etc. shorten the checking intervals!
- If there are signs of corrosion or damage precautionary replace the retaining system!
- Manufacturer: Hydraulik Schmitz Siegen GmbH - Seelbacher Weg 17 - 57072 Siegen
- All images show safety catches with 4 mm wire rope diameter (3+5 mm types may differ slightly).
- An EC declaration of conformity is available at www.schmitzsiegen.de.
Subject to change without notice - the latest version of the operation manual is available on www.cablelock.de
Translation of the original operating
(without guarantee for correctness)
Basic formula for the radius of tear-out:
X-Y = min. FL+20mm, max. FL+170mm
'Length of the cable bow minus shortest distance of the fixation points'
Position of the tensioner lock 'basic':
Z = min. 50mm, max. 100mm
ATTENTION: If the hose is lead in a bend, NEVER install the
Instructions
Version 2021
AS-INOX-ECO
The retaining system for high pressure hoses
A) Functional description:
The 'AS' retaining system prevents the pressure hose
from uncontrolled whipping into the surrounding area
in case of a tear-out from the crimping ferrule. This is
possible as the Cablelock 'basic' tensioner lock is fixed
to the hose and the fixing bracket to the fixation point through
the cable (the fixation point consists of the crimping ferrule
and the hose fitting). The length of the cable has to be
dimensioned in that way that there is a possibility for the
hose to slip out of the crimping ferrule (to ensure a pressure
release).
B) Sizes and dimensions of the different types:
for hydraulic hose cable-
(OD in mm)* Ø
DN5-8 (AD11-19mm) 3mm
DN5-8 (AD11-19mm) 3mm
DN5-8 (AD11-19mm) 3mm
DN8-10 (AD14-23mm) 3mm
DN8-10 (AD14-23mm) 3mm
DN10-12 (AD17-28mm) 3mm
DN10-12 (AD17-28mm) 3mm
DN16-20 (AD23-35mm) 4mm
DN16-20 (AD23-35mm) 4mm
DN20-25 (AD26-44mm) 4mm
DN20-25 (AD26-44mm) 4mm
DN20-25 (AD26-44mm) 4mm
DN32 (AD43-52mm) 5mm
DN32-40 (AD43-61mm) 5mm
DN40-50 (AD50-74mm) 5mm
DN32-40 (AD43-61mm) 5mm
DN40-50 (AD50-74mm) 5mm
* When correctly installed for hose types 1 & 2SN, 1 & 2SC, 4SP & 4SH (up to DN25 and also for R13 & R15). ATTENTION: Do
not use any type for hoses with 6 steel inlays; see also the information below. The above hose types meet the standards below.
** The inner diameter specifications may deviate slightly, but they are suitable for the intended DIN EN connections.
The strap thickness "t" is generally suitable for conventional standard fittings without terminals, but always under reservation.
*** Please insert a '2' for type made of AISI 303 and a '4' for type made of AISI 316 (Example: EV182=AISI 303; EV184=AISI 316)
** Cablelock retaining systems are exclusively tested for liquid media. All pressure specifications refer exclusively to applications
using liquid media! In addition to the max. OP (max. operating pressure incl. pressure spikes), the limit values must also always
comply with the right hose data table (values in accordance with the standard or the data of leading hose manufacturers).
Pressure specifications refer to the hose ID, e.g.: type EV222-DN10 = r²
C) Application/Operating conditions and IMPORTANT safety Instructions:
Cablelock retaining systems are supposed to protect against uncontrolled whipping of hydraulic hose assemblies. The information and
instructions in this operating manual must be followed carefully. Failure to comply can lead to failure of the retaining system an possibly
to further risks due to whipping or flying parts of Cablelock! Cablelock retaining systems have been developed and tested in compliance
with the following standards: DIN 20066, DIN EN 853, DIN EN 854, DIN EN 855, DIN EN 856, DIN EN 857 and ISO 3862 - for more
information concerning the hose types see above. If the maximum operating pressure is exceeded, Cablelock retaining system does not
ensure a sufficient protection. In accordance to the company standards reference retaining systems have been dynamically tested in
quasi-static pressure tests with at least 150% of the maximum operating pressure and have been able to stop the end of the hose reliably.
Protection provided by Cablelock retention systems shall only be guaranteed if the installation requirements in accordance with DIN 20066
are complied with and at least the lowest bend radius in accordance with the above standard is used!
temperature is -40°C up to +150°C. Before installing Cablelock AS it has to be checked that the hose and machine can move safely with
the protection. It has to be assured that no trapping during movement can occur. Keep away from children! A safety distance must be
adhered to regardless of the attached safety catch (see point F)! The suitability in explosive environments or other special environments
(Pharma, foods, radiation etc.) should be agreed with the manufacturer in each individual case. The retaining systems neither protect from
the leaking fluid in case of the tear-out of the crimping ferrule, nor from any other fitting parts or the crimping ferrule tearing off in addition
to the hose. Cablelock AS is designed for 4-5 assemblies/disassemblies; more frequent applications might damage components. It
has to be ensured that the selected machine fixpoint contains enough stability. Residual risks may remain regardless of the safety catch;
the file "possible residual risks", which includes important information, is available at www.cablelock.de. Cablelock retaining systems are not
tested for gaseous media - see information in catalogue. This series must NOT be used for 6-layer hoses (e.g. R13/R15 from DN32).
The increased weight-per-metre of these hose types compared to 4-layer hoses as well as the increased bending stress at the lowest
bend radius may result in the safety catch being overloaded!
secured - see section D). The meanings of the terms used in these operating instructions are to be understood in the context of DIN EN ISO
8330. In the event of the hose being torn off, no part of the safety lock must strike any other components (otherwise the cables may become torn, etc.).
Page 4 Subject to change without notice - the latest version of the operation manual is available on www.cablelock.de
Translation of the original operating
Component overview
(example for INOX-ASE):
wire cable
fixing bracket
Compatible with every fitting of the corresponding diameter nominal 'DN' according to DIN 20066.
machine
Ident.No. for hydraulic hose cable-
sided bracket sided bracket
E-bracket (OD in mm)* Ø
IDxt**
EV12...***
12,5 x 2,0 DN12-16 (AD19-31mm) 4mm
EV14...***
14,5 x 2,0 DN20-25 (AD26-44mm) 4mm
EV17...***
17,0 x 2,0
DN32 (AD43-52mm) 5mm
EV18...***
18,5 x 2,0 DN20-25 (AD26-44mm) 4mm
EV20...***
20,5 x 2,0 DN32-50 (AD43-74mm) 5mm
EV22...***
22,5 x 2,5 DN25 (AD34-44mm) 4mm
EV24...***
24,5 x 2,5 DN32 (AD43-52mm) 5mm
EV27...***
27,0 x 2,5 DN32-40 (AD43-61mm) 5mm
EV30...***
30,5 x 3,0 DN40-50 (AD50-74mm) 5mm
EV34...***
34,0 x 3,0
for hydraulic hose cable-
EV36...***
36,5 x 3,0 sided bracket
(OD in mm)* Ø
EV42.1...***
42,5 x 3,0
EV42.2...***
42,5 x 3,0 DN5-12 (AD11-28mm) 3mm
EV45...***
45,5 x 3,0 DN16-25 (AD23-44mm) 4mm
EV49...***
49,0 x 3,0 DN32-50 (AD43-74mm) 5mm
EV52...***
52,5 x 3,0
series 'E' for union nuts; series 'S' for SAE-flange;
EV61...*** series 'F' for free fixation points. See following pictures & point F)
61,0 x 3,0
p
450bar that means 5mm 5mm 3,14
x x x x
It is also extremely important that the Cablelock locks are always sufficiently
Instructions
(without guarantee for correctness) Version 2021
tensioner lock
'basic'
hose
protection
'AS Tape'
pressure hose
hose fitting
hose-sided cable
sling
crimping ferrule
maschine-sided fixation point
machine
Ident.No.
Other technical data to be complied with
S-bracket
IDxt**
regarding the hose line to be secured
SV08...***
8,5mm
SV10.1...***
10,5mm
max. min. BR min. BR max.
Size
SV10.2...*** BD*** 1+2 wires 4 wire kg/m
10,5mm
SV12.1...***
12,5mm DN5 450bar 60mm - 0,40
SV12.2...***
12,5mm DN6 450bar 75mm 150mm 0,65
SV14.1...***
14,5mm DN8 450bar 85mm - 0,70
SV14.2...***
14,5mm DN10 450bar 90mm 150mm 0,85
SV16...***
16,5mm DN12 450bar 130mm 200mm 1,15
SV20...***
20,5mm DN16 420bar 150mm 240mm 1,40
machine DN20 420bar 180mm 240mm 1,80
Ident.No.
DN25 380bar 230mm 300mm 2,30
F-bracket
IDxt**
DN32 325bar 420mm 460mm 3,35
FV09...***
9,0mm DN40 290bar 500mm 560mm 3,90
FV11...***
11,0mm DN50 250bar 630mm 660mm 5,30
FV13...***
13,0mm
min. BR = 'Minimum bend radius': Lowest
permissible hose bend radius
1+2 wire=1&2SN/SC; 4-wire=4SP&4SH
When using this securing series, do not
secure any heavy hoses NOR lay them in a
small bend radius! (Exceptions only
permitted after all individual parameters
have been tested and upon the express
written consent of the safety catch
manufacturer).
450bar.
x
Bracket Forms:
E-bracket
The maximum operating
S-Bracket
F-Bracket
Page 1