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VERTICAL CONTACT TOASTER
Place this chapter in the Bun Toaster section
of your Equipment Manual
MANUFACTURED
EXCLUSIVELY FOR
McDONALD'S
BY
AJ ANTUNES & CO
1025 NATIONAL AVE
ADDISON, ILLINOIS 60101, USA
PHONE: 1 (630)543-8650
TOLL FREE: 1-800-253-2991
FAX: 1 (630) 543-0359
THIS OWNER'S MANUAL IS FOR THE FOLLOWING
MANUFACTURING NUMBERS: 9200290 & 9200292
Equipment manufactured by Roundup Food Equipment Division of A J Antunes & Co has been constructed of the finest materials available and
manufactured to high quality standards These units are warranted to be free from mechanical and electrical defects for a period of one year from
date of purchase under normal use and service, and when installed in accordance with manufacturer's recommendations To insure continued
proper operation of the units, follow the maintenance procedure outlined in the Owner's Manual
1 This warranty does not cover cost of installation, defects caused by improper storage or handling prior to placing of the Equipment This warranty
does not include overtime charges or work done by unauthorized service agencies or personnel This warranty does not cover normal mainte-
nance, calibration, or regular adjustments as specified in operating instructions, or manuals (see Owner's Manual of specific product);
and/or labor involved in moving adjacent objects to gain access to the Equipment This warranty does not cover consumable items such as grill
covers (Teflon Sheet) This warranty does not pay travel, mileage, or any other charges for a service to reach the equipment's location (unless
stated in the Owner's Manual)
2 Roundup reserves the right to make changes in design or add any improvements on any product The right is always reserved to modify equipment
because of factors beyond our control and government regulations Charges to update equipment do not constitute a warranty charge
3 If shipment is damaged in transit the purchaser should make his claim directly upon the carrier Careful inspection should be made of the shipment
as soon as it arrives and visible damage should be noted upon the carrier's receipt Damage should be reported to the carrier This damage is not
covered under this warranty
4 Warranty charges do not include freight or foreign, excise, municipal or other sales or use taxes All such freight and taxes are the responsibility of
the purchaser
5 THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED
WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, EACH OF WHICH IS HEREBY EXPRESSLY
DISCLAIMED THE REMEDIES DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO EVENT SHALL ROUNDUP BE LIABLE FOR SPECIAL
CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OR DELAY IN PERFORMANCE OF THIS WARRANTY
1010701 10/97
This manual is for the exclusive use of licensees and employees of McDonald's Systems, Inc
© 1997 McDonald's Corporation
The United States of America
MODEL VCT-100
SERIES 9200XX
®
TABLE OF CONTENTS
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Printed in All Rights Reserved
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Table of Contents
Summary of Contents for AJA McDONALD'S 9200 Series
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Page 1: Table Of Contents
VERTICAL CONTACT TOASTER MODEL VCT-100 SERIES 9200XX Place this chapter in the Bun Toaster section of your Equipment Manual MANUFACTURED EXCLUSIVELY FOR ® McDONALD’S AJ ANTUNES & CO 1025 NATIONAL AVE ADDISON, ILLINOIS 60101, USA PHONE: 1 (630)543-8650 TOLL FREE: 1-800-253-2991 FAX: 1 (630) 543-0359 THIS OWNER'S MANUAL IS FOR THE FOLLOWING MANUFACTURING NUMBERS: 9200290 &... -
Page 2: Introduction
INTRODUCTION WARNING The toaster should be grounded The Antunes Vertical Contact Toaster, Model according to local electrical codes to VCT-100 is designed for contact toasting of prevent the possibility of electrical buns. The toaster is designed to allow the oper- shock. -
Page 3: Ordering And Service Information
Commonly replaced items are stocked by your ORDERING/SERVICE INFORMATION Authorized Service Agency and will be sent out Use only genuine Antunes replacement parts in this unit. when your order is received. Other parts will be Use of replacement parts other than those supplied by the ordered by your Authorized Service Agency from manufacturer voids the warranty and U.L. -
Page 4: Equipment Set-Up
CAUTION Follow instructions below before operating this unit. NOTE: Push-On Fasteners are used to secure Tensioner Arms during shipping and should not be used during operation of this unit. 5. Locate and remove the remaining Push-On Fasteners. 6. Install Conveyor Belt Wrap. 7. - Page 5 6. Install Base Extension. 9. Install Bun Chute as shown in Figure 4. 7. Install Bun Feeder as shown in Figure 3. 10. Set Bun Adjustment Knobs (Item 30), found on left side of unit. Start with: Crowns (back adjustment) set at 11/16" (#5), and Heels (front adjustment) set at 9/16"(#3).
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Page 6: Operation, Close Procedures, Monthly Maintenance
WARNING 6. Toasted heel and crown will drop on to the ELECTRICAL SHOCK HAZARD Bun Landing Area. • Electrical ground is required on this appliance. NOTE: Test at least three buns before • Do Not modify the power supply cord plug. If putting Toaster into service. -
Page 7: Parts Identification And Function
PARTS IDENTIFICATION AND FUNCTION ITEM PART NO. DESCRIPTION FUNCTION 0010190 CONVEYOR BELT FLEXIBLE ASSEMBLY USED TO MOVE BUNS THROUGH THE TOASTER. 0800204 1/2" PITCH LINK (SMALL) SMALLER COMPONENT OF CONVEYOR BELT. 0800121 3/4" PITCH LINK (LARGE) LARGER COMPONENT OF CONVEYOR BELT. 2150117 IDLER SHAFT SERVES AS UPPER AXLE FOR CONVEYOR BELT. - Page 8 ITEM PART NO. DESCRIPTION QTY FUNCTION 0011247 BUN FEEDER ASSEMBLY SHEET METAL PART THAT HOLDS BUNS AND GUIDES THEM INTO THE TOASTER. 050K114 ROD BRACKET KIT METAL PART THAT HOLDS TENSION ER AND ALLOWS IT TO MOVE DURING ADJUSTMENT. 1001006 CONTROL LABEL IDENTIFIES CONTROLS.
- Page 9 ITEM PART NO. DESCRIPTION QTY FUNCTION 2150181 DRIVE SPROCKET TURNS FRONT DRIVE SHAFT. 4030327 AUX HEATER (Air) 4070031 AUX CONTROL (Air) 4050213 THERMOCOUPLE ASSEMBLY NOT SHOWN HARDWARE LIST THE FOLLOWING ITEMS ARE AVAILABLE ONLY IN PACKAGES OF 10 ITEM PART NO. DESCRIPTION 1000997 "CAUTION HOT"...
- Page 10 PARTS IDENTIFICATION...
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Page 11: Exploded Views
EXPLODED VIEW... - Page 12 EXPLODED VIEW...
- Page 13 EXPLODED VIEW...
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Page 14: Troubleshooting Guide
TROUBLESHOOTING GUIDE WARNING Inspection, test and repair of electrical equipment should be performed by qualified service per- sonnel. The unit should be unplugged when servicing, except when electrical tests are required. DANGER Use extreme care during electrical circuit tests. Live circuits will be exposed. - Page 15 PROBLEM PROBABLE CAUSE CORRECTIVE ACTION Platen is hot and con veyor Toaster is installed incorrectly. Perform Installation and Operating Procedures belts do not move. on Page 4 of this manual. Defective wiring. Check all electrical connections for bums, discoloration or arcing. Replace all connections or components with dam aged terminals.
- Page 16 PROBLEM PROBABLE CAUSE CORRECTIVE ACTION (Continued) Product is over- (Continued) Defective temperature display B. After platen temperature reaches a < toasted or platen heat is too control or defective platen. maximum of 549°-551°F (287 -288 high or drop time is too slow. platen, 399°-401°F (203°-205°C) aux.
- Page 17 PROBLEM PROBABLE CAUSE CORRECTIVE ACTION (Continued) Product is under- Defective wiring. Check all electrical connections for burns, toasted or platen heat is too discoloration or arcing. Replace all connections low or drop time is too fast. or components with damaged terminals. Replace all damaged wiring with the same or a higher rated wire.
- Page 18 PROBLEM PROBABLE CAUSE CORRECTIVE ACTION (Continued) Product is Defective drive motor or wrong drive motor. To check drive motor – getting "Stuck" or conveyor A. Measure resistance of motor coil. belts "Stop" when product Replace motor if coil measures either is toasting.
- Page 19 PROBLEM PROBABLE CAUSE CORRECTIVE ACTION (Continued) Conveyor belts are Defective drive chain or loose sprocket. Check drive chain for kinks, broken or bent "Jumping" or "Snapping" links or other damage. Check motor sprocket and drive sprockets (on drive shaft), tighten setscrew of flat of shaft if needed.
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Page 20: Parts Replacement
PARTS REPLACEMENT NOTE: Service is to be performed by qualified service personnel. WARNING Inspection, testing and repair of electrical equipment should be performed by qualified service personnel. The unit should be unplugged when servicing, except when electri- cal tests are required. DANGER Use extreme care during electrical circuit tests. - Page 21 2. Move Bun Adjustment Knob to 3/4" (#6) to DRIVE MOTOR loosen Conveyor belt and Conveyor Belt Wrap. With Power OFF - 3. Move the Conveyor Belt Wrap until the 1. Remove Cover Panel (Item 8). "flap" can be lifted. 2.
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Page 22: Temperature Adjustment Aux
3. Remove screws holding wires to High Limit CONVEYOR BELT Thermostat. With Power OFF - 4. Remove screws holding High Limit Removal - Thermostat. 1. Remove Face Panel (Item 3). 5. Reverse steps 2-4 to install new High ( Limit 2. - Page 23 INSTALLATION OF PLATEN COVER 1. Turn OFF the power and allow the unit to USE METAL TOOLS TO CREASE THE cool completely. PLATEN COVER! 2. Remove Platen Cover (Item 36), if one is in 5. Install Bun Feeder.* place. Remove the Bun Feeder (Item 26) 6.
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