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Instructions
Dyna-Star
HF Pump AC to DC
Conversion Kit
Kit to convert an AC Power Source to a DC Power Source. For use with the Electric
Dyna-Star HP and HF Pump only. Not approved for outdoor use. For professional use only.
Not approved for use in explosive atmospheres or hazardous locations.
Part No.: 77X524
Important Safety Instructions
Read all warnings and instructions in this
manual and in the Dyna-Star HP and HF
Pump instruction manual. Save all instruc-
tions.
®
HP and
Table of Contents
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Kit 77X524 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Dyna-Star Pump Current Control Adjustment . . . . . . . . . . . . . 4
Enclosure Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Controller Cord Grip Installation . . . . . . . . . . . . . . . . . . . 5
Pressure Switch Cord Grip . . . . . . . . . . . . . . . . . . . . . . . 5
Electric Dyna-Star Cord Grip . . . . . . . . . . . . . . . . . . . . . 6
Controller Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
GLC2200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
GLC2200 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Installing Enclosure to Mounting Surface . . . . . . . . . . . . . . . . 7
Fuse Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Connecting Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
System Configuration and Wiring . . . . . . . . . . . . . . . . . . 9
Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Dyna-Star Pump Connections . . . . . . . . . . . . . . . . . . . . 9
Controller Connection . . . . . . . . . . . . . . . . . . . . . . . . . . 10
®
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Installing Power Cord Clamp . . . . . . . . . . . . . . . . . . . . 10
Enclosure Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Kit 77X524 Inside Enclosure Parts . . . . . . . . . . . . . . . . . . . . 14
Enclosure Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . 15
Cord Grip/Cable Gland Dimensions . . . . . . . . . . . . . . . . . . . 16
Bottom View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Side View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
333391A
EN
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Table of Contents
Related Manuals for Graco Dyna-Star 77X524
Summary of Contents for Graco Dyna-Star 77X524
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Page 1: Table Of Contents
Notes ..........17 Graco Standard Warranty ......18... -
Page 2: Warnings
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable. -
Page 3: Typical Installation
Typical Installation Typical Installation AC to DC Kit Enclosure Dyna-Star Pump* Fluid Drum* GLC2200* (24N468) GLC2200 Connector Cable Gland Kit (77X533) Pressure Switch Connection (Optional) Power Cord - 9 feet (2.7 meters) GLC2200* (wall installation) Electric Dyna-Star Power Cord and Cable Kits* (77X527, 77X528) GLC2200 Cable* (24P686) *User supplied 333391A... -
Page 4: Installation
Installation Installation value to the setting shown in F . 2. Dyna-Star Pump Current Control Adjustment NOTE: The Dyna-Star Pump is designed to draw 40 Current Amps. The AC to DC conversion kit is only designed for 20 Current Amps. The current control must be adjusted on the Dyna-Star Motor Control Board for 20 Current Amps. -
Page 5: Enclosure Preparation
Installation Enclosure Preparation Enclosure (1) as shown in F . 4. Tighten compres- sion nut and torque to 5.5 ft. lbs (7.5 N.m). • Select a flat surface near the Dyna-Star pump to install the Enclosure (1). • Enclosure Mounting Dimensions are provided on page 15 of this manual. -
Page 6: Electric Dyna-Star Cord Grip
Dyna-Star pump cord (77X528) in the Enclosure • For your convenience, Controller Mounting Dimen- (1). sions for a Graco GLC2200 are provided on page 15 of this manual. They are provided for reference • For your convenience and reference, Mounting only. -
Page 7: Glc2200 Installation
A fuse of the correct voltage must be installed in line with the power entry to the system. Fuse Kits are available from Graco. The following Table identifies the correct fuse for your input voltage and the corresponding Graco Kit number. Discard unused fuses... - Page 8 Installation 1. Use a flat blade screwdriver to remove fuse box (f) located under switch as shown in F . 8. 17 or 18 . 10 b. With the silver cap above the top of the fuse box, gently push the glass tube into fuse seat as 2.
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Page 9: Connecting Power Supply
Installation System Configuration and Wiring Improper installation may result in a risk of electric shock. All electric wiring must be done by a qualified electrician and comply with all local codes and regula- tions. If the product is permanently connected, it must be con- nected to a grounded power source. -
Page 10: Instructions
Installation 3. Connect Red (+/rd) and Black (-/bl) wires from ® 2. Push up lever (26a) on LEVER-NUTS (26). Dyna-Star Cable and Controller Wiring Harness to the corresponding + and - marked DC output termi- nals on the power supply (16) (see F . - Page 11 Installation plug (13) into the connector (3a) located below the switch (3). . 23 6. Install nut (23) over end of screw (24) on the inside . 21 of the Enclosure (1) (F . 24). Use two wrenches (one on the nut and one on the screw head) to 3.
- Page 12 Installation 7. Hard wire or install a plug to the bare end of power cord (13). Be sure to connect wires to the correct polarity: • Brown wire - line (L) • Blue wire - neutral (N) • Green/yellow wire - ground / earth 8.
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Page 13: Kit 77X524 Parts
Kit 77X524 Parts Kit 77X524 Parts Enclosure (1) Parts Part No. Description BOX, enclosure PANEL, enclosure, back SWITCH, power, 120/240V SCREW, mach, flh (not shown) NUT, lock, hex (not shown) HARNESS, filter, power supply (not shown) RAIL, mounting, DIN, 4 in. long SCREW, grounding NUT, keps, hex head 77X533 KIT, cable gland, includes 11... -
Page 14: Kit 77X524 Inside Enclosure Parts
Kit 77X524 Parts Kit 77X524 Inside Enclosure (1) Parts 15/21 Ref A 17/18 Ref A 333391A... -
Page 15: Technical Data
Technical Data Technical Data Dyna-Star HP and HF Pump AC to DC Conversion Kit Metric Input Voltage 110-240V AC Input Frequency 50/60 Hz Output Voltage 24V DC Output Current 20AMPS IP Rating IP24 Environmental temperature range 14° to 122°F -10° to 50°C Power Cord Length 9 feet 2.7 meters... -
Page 16: Cord Grip/Cable Gland Dimensions
Technical Data Cord Grip/Cable Gland Dimensions Bottom View Side View Key: Electric Dyna-Star Cable Any other cable such as Pressure Switch GLC2200 Cable 333391A... -
Page 17: Notes
Notes Notes 333391A... -
Page 18: Graco Standard Warranty
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
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