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eSolutions DSWX182 Series User Manual

Electric vehicle dc charger
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DS Series
Electric Vehicle DC
Electric Vehicle DC Charger
180kW Standalone Fast
180kW Standalone Fast Charger
Charger
DS Series – User Manual & Installation Guide
User Manual & Installation Instructions
Model
Emergency
Stop
COPYRIGHT © 2023 Reserves the right to make changes to this product without further notice.

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Summary of Contents for eSolutions DSWX182 Series

  • Page 1 DS Series Electric Vehicle DC Electric Vehicle DC Charger 180kW Standalone Fast 180kW Standalone Fast Charger Charger DS Series – User Manual & Installation Guide User Manual & Installation Instructions Model Emergency Stop COPYRIGHT © 2023 Reserves the right to make changes to this product without further notice.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Introductions ..................1 Features ..................... 1 Applications ..................1 1. Basic User Interface ..............2 2. Specification ................3 2.1 Product Specification ............3 2.2 DS180 Version Description ........... 6 2.3 LED Indication and Operation Status ........9 2.4 Dimensions ................
  • Page 3 7. Limited Product Warranty ............. 86 Appendix 1 - Package list ............... 89 Appendix 2 - Breaker Lock Removal or Installation ....... 90 Appendix 3 - Preventive Maintenance Check List ......91...

  • Page 4: Introductions

    Introductions The Standalone DC Fast Charger is the top choice to power battery electric vehicles (BEV) and electric vehicles (PHEV). It is designed for quick charging in both public and private locations, such as retail and commercial parking spaces, fleet charging stations, highway service areas, workplace, residence, etc.

  • Page 5: Basic User Interface

    1. Basic User Interface Antenna for Wi-Fi & 3G/4G LED Indication 7" Information Screen • Charging Status • Alarm information • User Authorization Right Button & Left Button RFID Capable Credit Card Payment System (If equipped) Left DC Connector Right DC Connector *The connectors installed on the EVSE may vary depending on the model (section 2.2)

  • Page 6: Specification

    2. Specification 2.1 Product Specification Model Name DSWX182 Series Voltage Rating 3Φ480Vac (+10%, -15%) 233A @277Vac Max. Input Current 274A@ 235Vac Electrical Distribution 3P+ N+ PE (Wye configuration) Power Grid System TN/TT INPUT Frequency 50/60Hz Max. Input Power 196kVA Power Factor >...
  • Page 7 Voltage Accuracy ±2% Current Accuracy ±2% Electrical Isolation Isolation between Input and Output < 100W Standby Power Communication External Ethernet, Wi-Fi and 3G or 4G Internal CAN Bus/ RS485 Input Protection , OCP , OPP , UVP , RCD , SPD Output Protection OCP, OVP, LVP , OTP...
  • Page 8 800x650x1900mm (32x26x75 Dimensions (WxDxH mm) inches) <500kg (1102 lbs.) with two Weight (typ.) Mechanical charging plugs Specifications DC Charging Connector Refer to Chapter 2.2 Table Cooling Fan Cooling Ingression Protection NEMA 3R Anti-vandalism IK10, excluding LCD & RFID cover *1 OVP= Over Voltage Protection *2 OCP=Over Current Protection *3 OPP=Over Power Protection *4 UVP=Under Voltage Protection...

  • Page 9: Ds180 Version Description

    2.2 DS180 Version Description The DS180 series are available in different versions depending on the charging connectors, below table shows the available combinations, the corresponding position of charging connectors are indicated from left to right in the view of front charger.
  • Page 10 2.2.1 Naming Rule Example: DSWUX • X = (X x 10 + X ) x 10^(-1+X ) kW ：X 90kW 120kW 150kW 180kW • X ：Connector/Socket 1, 2 and 3 from left to right CCS1 300A CCS1 200A CHA 120A •...
  • Page 11 • X ：Generation, depends on different models. 3 / A non-upgradable 5 / B upgradable 8 / C ADA non-upgradable 6 / D ADA upgradable • X ：Customization letter Standard Black ADA White Standard Black 7m cable ADA White 7m cable...

  • Page 12: Led Indication And Operation Status

    2.3 LED Indication and Operation Status *Left LED for Left Connector, Right LED for Right Connector. Standby Fault Charging Status Left Indicator Right Indicator Standby Green Green Fault Charging Blue Blue...

  • Page 13: Dimensions

    2.4 Dimensions Main Size of Charger:(Unit: mm) 2.5 Direction of Cooling Airflow Air In Air Out...

  • Page 14: Installation Instruction

    3. Installation Instruction 3.1 Before Installation • Read all the instructions before using and installing this product. • Do not use this product if power cable or charging cable have any damage. • Do not use this product if the enclosure or charging connector are broken or open or if there is damage.
  • Page 15 3.1.1 Contractor Safety Guide Introduction • A safe work environment for everyone - participants, installation and demolition crews, contractors, and subcontractors. • Ultimately, it is the responsibility of contractors to ensure the safety and safe work practices of their employees and subcontractors who may be working at the site on their behalf.
  • Page 16 Requirements for workplace conditions Set up suitable fencing to isolate the construction area from outside Close and secure all entrances when the site is unattended Hang warning notices nearby which show the following information: warning icon and phone number of persons in charge Install sufficient lighting fixtures 2.Cleaning up Cleaning up...
  • Page 17 Protection against high temperatures on the worksite Erect a sunshade or shed to shelter workers from the heat and sun Set up cooling equipment, such as exhaust fans Make water dispensers available Provide suitable protective clothing such as hat, sunglasses, and long sleeves to protect workers from heat stroke and UV rays Inclement weather Secure all scaffoldings, temporary structures,...
  • Page 18 protection equipment for workers Use non-conductive ladders made of glass-fiber or reinforced plastic when carrying out electrical work Assign assistants to provide support when working on ladders Check all ladders for broken rungs or other defects before use and periodically Fully open stepladders when in use Do not stand on the top two rungs of a ladder Do not overreach when working on a ladder...
  • Page 19 Lifting operations Have lifting gear and apparatus regularly inspected and tested by qualified persons Isolate and cordon off lifting areas to keep out non-construction personnel Ensure that lifting routes do not cross buildings or people, and avoid collision with objects Do not exceed safe working load limits For on-site workers Plan all work...

  • Page 20: Grounding And Safety Requirement

    3.2 Grounding and Safety Requirement • The product must be connected to a grounded, metal, permanent wiring system. Connections shall comply with all applicable electrical codes. Recommend the ground resistance be less than 10 Ω . • Ensure no power is connected at all times when installing, servicing, or maintaining the charger.
  • Page 21 3.2.1 Service Wiring • Ground Connection Always connect the Neutral at the service to Earth Ground. If ground is not provided by the electrical service, then a grounding stake must be installed nearby. The grounding stake must be connected to the ground bar in the main breaker panel and Neutral connected to Ground at that point.

  • Page 22: Unpack The Charger

    3.3 Unpack the charger • The product is direct current (DC) charger and the packing design passed the packaging simulation test. If the packaging damage caused by overturning, falling or external impact during transportation, it may cause the product damage or defects. If there is any serious damage to the packaging when receiving the goods, please notify the supplier about your findings.
  • Page 23 Remove the surrounding boards Remove the carton and packing cushion and film.
  • Page 24 Remove these 6 pcs of fixing M12 screws. To use lifting eye bolts to move the EVSE, please apply 6mm (1/4 inches) diameter steel wire rope to the four eye bolts as following picture.
  • Page 25 Or use a forklift to move the EVSE. Step 1. Please remove the front and rear bottom trim panels first. Step 2. Use a forklift to raise the EVSE. (the fork must be opened to the maximum state) Step 1 Step 2...

  • Page 26: Install Sensor Board For Safely Shutting Down

    3.4 Install Sensor Board for Safely Shutting Down 1. Introduction: To prepare a control board which includes door sensor sensing function and tilt sensor, also dry contact points for extending wiring to upstream circuit breaker, to cut off power immediately when sensors triggered. This board also has self-test button which uses to verify if it functions properly no matter in production line or in installation site or during regular maintenance service.
  • Page 27 3. Connecting Sensor Board: Connection from Connection from To upstream circuit 12Vdc Input from Door Sensor Charger backplane breaker Module board test button 4. Sensor Board Functions: a) When either door sensor or tilt sensor been trigger, it will send a voltage to trip off or open or cut off power of upstream circuit breaker, it is also knowns as “shunt release”.
  • Page 28 NOTICE Once the power has been shut off from the upstream circuit breaker, to get power back to charger ’ s auxiliary power supplies for maintenance purpose, please disable door limit switch before recovering circuit breaker. See maintenance procedure for door limit switch.
  • Page 29 6. Wires Spec Selection: The wires from sensor board to upstream circuit breaker is recommended UL1015 22AWG 105 ° C 600V or relevant. Upstream Circuit Breaker Connector CNT3 UL1015, 22AWG Twisted Control Circuit...

  • Page 30: Recommended Tools For Installation And Inspection

    3.5 Recommended Tools for Installation and Inspection 3.5.1 Recommended Tools for Installation Type Description Philips Screwdriver No. 2 and 3 Shifting Wrench Socket Screwdriver No. 8 and 10 and 17 and 19 Black / 15mm (0.6 ” ) Width Electrical Tape 350kcmil (177mm²) for L1, L2, L3, N, and 4AWG AC Input Cable (21.15mm²) for PE.
  • Page 31 3.5.2 Recommended Tools for Inspection & Commissioning Type Description EV or EV Simulator Meet CHAdeMO/CCS Standard Multi-meter 1000V Current Probe 400Amp RFID Authorized Card RFID No Valid Card Door Key Needle-Nose Plier Torque Meter screwdriver Laptop or PC & CAT6 cable For Charger Configuration If wireless router is used, please do not leave Wi-Fi, 3G/4G signal quality...

  • Page 32: Installation Procedure

    3.6 Installation Procedure 3.6.1 Required space for placing and maintaining Required a space of 2650(104.33 ” ) x 2800(110.23 ” ) mm. This space is calculated as follows: - Size Charge W X D X H:650(25.59 ” ) x 800(31.5 ” ) x 1900(74.8 ” ) mm. - Front side 1000(39.4 ”...
  • Page 33 3.6.2 Build Concrete Base STEP 1. 1. Build 1090mm x 750mm x 200mm (42.91 ” x 29.53 ” x 7.87 ” ) concrete base on the level to stand charger in advance. 2. Implant AC input cable conduit less than Φ 102mm (eg.4 ” PVC conduit), and SFTP Ethernet cable conduit less than Φ...
  • Page 34 Extend 3 phase 5 wires AC input cables from conduit of concrete base, AC cables expose at least 350kcmil (177mm²) for L1, L2, L3, N, and 4AWG (21.15mm²) for PE. These 5 wires should be with ring terminals (L1, L2, L3 & N: Inner Diameter:10.5mm (0.41 ”...
  • Page 35 3.6.3 Two Methods of Fixing DS180 Charger METHOD 1. Lift the charger on concrete base, pull the input cable through bottom hole of charger; fasten 8 pcs of M12 screw nuts and 4 pcs M12 washers on 4 pcs of M12 screw of concrete base (2 nuts for each screw) to secure the chargers.
  • Page 36 Step 3...
  • Page 37 METHOD 2. If use L brackets to fix charger, secure L brackets on the cement base by 6 PCS M12 expansion bolts.
  • Page 38 NOTE If remove the eye bolts on the top of the cabinet, must spread waterproof glue around the hole and assemble the waterproof plastic bolts (in the accessory pack). 3.6.4 Installing Cables Cable Gland *Cable gland plate will be adapted and modified by installer.
  • Page 39 Open front door and disassembly the protection cover for wiring: Connect L1, L2, L3 and N of AC power to 4P terminal. Fasten each wire with proper screw and torque number- 180Kgf.cm/5-15 secs. Connect the PE wire (green with yellow) to Grounding position of Charger and torque number- 220Kgf.cm.
  • Page 40 Pull AC power cables to power distribution box, connect the Protective Earth wire (Green/Yellow) to ground point of power distribution box. Neutral should be shorted with ground point to meet TN(-S) grounding system. Ethernet cable should be connected to charger RJ45 port (refer to pic. of section 4.1) Wiring installation of L1, L2 and L3 of 3 Line wires and Neutral wire to external breaker Recommended breaker spec : Max.
  • Page 41 3.6.5 Screw Torque Requirement Table Screw in Metric Screw Steel Steel Steel Aluminum Aluminum Screw size type Inch-Lbs. Kgf-Cm Kgf-Cm M2*0.4 Machine 3~4.77 3.5~5.5 0.34~0.54 3~4.5 0.34~0.44 M2.5*0.45 Machine 3~4.77 3.5~5.5 0.34~0.54 3~4.5 0.34~0.44 M3*0.5 Machine 5.5~9 6.5~10.5 0.64~1.04 5.2~8.4 0.51~0.82 M3.5*0.6 Machine...

  • Page 42: Installation Inspection & Commissioning

    3.7 Installation Inspection & Commissioning 3.7.1 Environmental Check Item Status Remark Ambient Temperature Ambient Humidity Recommended but not Sunshade required. Recommended for better Rain Canopy charging experience and maintenance on rainy day. Installation Altitude <= 2000m (6560 ft) Air Circulation / Drafty Dust Level Anti-Vandalism Measures 3.7.2 External Infrastructure Readiness &...
  • Page 43 3.7.3 EVSE Check – Static (Non-Powered) Item Status Remark Outlook No dent, rust, scratch Labeling & Warning Signs Package (Accessory) List Robustness of Input Wirings & Refer to section 3.6.5 Screw connection torque requirement table 3.7.4 EVSE Check - Power On WARNING! Improper connection of the EVSE grounding conductor can result in a risk of electric shock.
  • Page 44 3.7.5 EVSE Check - Charging Item Status Remark User Authorization –RFID User Authorization –QR Code User Authorization –Others. Waiting Time of Connection Check Reading of Each Display Item Full Charge Test Temperature Reading Function of Electronic Lock Reading of Engineer Mode Airflow &...

  • Page 45: Network Setting

    Step 2. Open web service browser, then type login https://192.168.1.10 address charger “ 192.168.1.10 ” into the URL bar to access the web page of charger. • Account: admin • Password: *contact eSolutions Customer Care Step 3. SET -> Network. ystem...
  • Page 46 Step 4. Select Wi-Fi Module Network Select Wi-Fi modes and fill in SSID and Password Network Status according to your application, if not required, just Ethernet keep default. Wi-Fi 3G/4G Wi-Fi Setting Description Enable(station) or disable or Mode Wi-Fi Module set as AP mode Mode SSID...

  • Page 47: 4G Setting

    4.2 3G/4G Setting 4.2.1 SIM Card Installation Step 1. Pull out the first tray from the CSU box. And you can see the 4G/Wi-Fi module inside the cabinet. Step 2. Insert 3G/4G Micro SIM Card in the tray, ensure the gold contacts are facing down and the notch is in the upper right corner.
  • Page 48 4.2.2 Setting and Enable 3G/4G Module. Step 1. • Please contact your SIM provider to get the login https://192.168.1.10 APN, PPP ID, and password. *Note: PPP ID and password maybe options depend on your SIM provider. • Open the web page of charger and sign-in. Step 2.

  • Page 49: Time Setting

    255 . 255 . 255 . 0 Default gateway: Step 3. Open web service browser, type the IP address of charger “ 192.168.1.10 ” into login https://192.168.1.10 the URL bar to access the web page of charger. • Account: admin • Password: *contact eSolutions customer care...
  • Page 50 Step 4. SET -> Network. ystem Charging Network Backend Step 5. Click "System information". System Information Version Information Step 6. Click system date time. Click the calendar button on the right to set System Information the current time. System DateTime XXXX-XX-XX XX:XX:XX XXXX-XX-XX XX:XX:XX Step 7.

  • Page 51: Operation Process

    5. Operation Process 5.1 Operating Sequence • System Initialization • User Authorization • Plug in DC Charging Connector • Preparing for Charging • In Charging • Charging Terminated • Status Messages 5.2 Operating Procedure 5.2.1 System Initialization • When the charger is powered on, it starts with the “ Charging Station ” Initializing page.
  • Page 52 Unit and currency if billing function is enabled • Ethernet Backend Status Connection Dis-Connection • Wi-Fi Status Connection Dis-Connection • 3G/4G Status Connection Dis-Connection • OCPP Backend Status Home page Connection Dis-Connection 5.2.2 User Authorization • After the system is initialized, the screen will stay at Home page as below illustrated.
  • Page 53 User authorizing User authorized. Authorization failed 5.2.3 Plug in Charging Connector • After authorization the screen will ask the user to plug the charging connector into the EV charging inlet as below illustrated. • Take the Charging connector from the charging cable holder and plug the connector into EV charging inlet.
  • Page 54 5.2.4 Prepare for Charging • After authorization and plug-in process, the charger will start communicating with the vehicle and the screen will show the Preparing page as below illustrated. Information of Selected Charging Connector Connector Select Button Press right button to select the charger connector that the user would like to use.
  • Page 55 • When the battery has been fully charged or reaches the limit of the setting, it will stop charging automatically and go to the next process. Press right button to select the charger connector that the user would like to stop. •...
  • Page 56 5.2.6 Charging Terminated • After charging is terminated the charger system will show the Charging Summary page as below illustrated and the charging connector will automatically unlock. • Unplug the charging connector from charging inlet of the EV and return the charging connector to charging cable holder.

  • Page 57: Troubleshooting

    5.3 Troubleshooting • Please follow the instruction in the table when errors occur during the charging process. • Please connect the EVSE to the Internet and then contact the EVSE provider for further instructions. • Please provide the EVSE information including serial number, model name, status code, failure behavior and time, and also connect the EVSE to the Internet for remote diagnostics and upgrading.
  • Page 58 Conditions Troubleshooting guide 1. Please unplug the charging cable and try again. Indication 2. Please check the EV charge port indicator or meter page transfer whether the target charging limit has been done or from charging terminated before default charging time. preparation 3.
  • Page 59 5.3.2 Troubleshooting - No Status Code Conditions Troubleshooting guide 1. Incorrect input power or connection fault, please supply power correctly and reset the power. Black screen 2. Charger auxiliary power, display, or other faults. Please contact your dealer. 1. System is in update or self-check procedure, please wait. Stuck on boot 2.
  • Page 60 011-XXX contains charger’s parts or connection fault message; please unplug charging connector, turn power off, reconnect the issued part and then power on the unit. If same error code be displayed, then must be serviced by qualified technician. Please contact your seller or eSolutions customer care.
  • Page 61 5.3.4 Troubleshooting - Warning Code Form Status Conditions Troubleshooting methods Code Charging can be enabled after electrical grid supply 012200 regularly. Abnormal input voltage ↓ Please check the input power or turn off and 012214 restart the charger. Please contact your dealer. Keep the air flow inlet and outlet clear or remove heat sources, charging will be enabled after cooling down.
  • Page 62 5.3.5 (013-XXX) Troubleshooting-Message Code from Charger Code 013-XXX contains setup, maintenance, or reference diagnostic messages, generally there is no impact on charging. Please charging with general process and contact your dealer. 5.3.6 (023-XXX) Troubleshooting - Message Code from EV 023-XXX contains messages from EV, it means communication or charging procedure error, these errors cause charging or cable unplug cannot be proceeded.
  • Page 63 Status Conditions Troubleshooting methods Code Please unplug the charging cable, release EV 23758 EV side feedback code side charging limit, and try again. procedure error Please follow step 1~7 for troubleshooting. Charging cable is not locked by EV side, please 23809 Charger missed the first unplug, and plug the charging cable completely...
  • Page 64 5.3.7 (033-XXX) Troubleshooting-Message Code from Charger Network 033-XXX contains messages from charger control server which is running intelligent remote control. Please follow the remote procedure or contact management staff to arrange for charging. Status Conditions Troubleshooting methods Code Code scanning and app authorization is unavailable for the moment, please change to RFID or others authorization.

  • Page 65: Status Codes

    5.4 Status Codes For latest status code, please visit our website. (V0.48) Status Code Description 011001 CHAdeMO output fuse blew 011002 CCS output fuse blew 011003 GB output fuse blew 011004 RCD/CCID self-test fail 011005 AC input contactor 1 welding 011006 AC input contactor 1 driving fault 011007...
  • Page 66 Status Code Description 011031 PSU module broken 011032 RCD/CCID module broken 011033 Maximum Output Current setup error 011034 Shutter fault 011035 Ble module broken 011036 Rotary switch fault 011037 CCS liquid chiller water level fault 011038 Chiller temperature sensor broken 011039 Parallel relay welding 011040...
  • Page 67 Status Code Description 012222 System GB output OCP 012223 System ambient/inlet OTP 012224 System critical point OTP 012225 PSU ambient/inlet OTP 012226 PSU critical point OTP 012227 Aux. power module OTP 012228 Relay board/smart box OTP 012229 CHAdeMO connector OTP 012230 CCS connector OTP 012231...
  • Page 68 Status Code Description 012254 Fail to create share memory 012255 CSU initialization failed 012256 AC Ground Fault 012257 MCU self-test Fault 012258 Relay self-test Fault 012259 CHAdeMO ground fault detection timeout (GFD) 012260 CCS ground fault detection timeout (GFD) 012261 GB ground fault detection timeout (GFD) 012262 System AC L1 output Circuit Short...
  • Page 69 Status Code Description 012286 Self-test Failed due to communication of PSU failure 012287 Self-test Failed due to Model name is no match 012288 CCS output UVP 012289 CHAdeMO output UVP 012290 GBT output UVP 012291 Self-test Failed due to communication of GBT board failure 012292 Self-test Failed due to communication of AC failure 012293...
  • Page 70 Status Code Description 012318 Psu Fault: Pfc Eeprom Fault 012319 Psu Dcdc Over Voltage 012320 System CHAdeMO output UCP 012321 System CCS output UCP 012322 System GBT output UCP 012323 System Chiller output OTP 012324 Connector 1 detects abnormal voltage on the output line 012325 Connector 2 detects abnormal voltage on the output line 012326...
  • Page 71 Status Code Description 013603 Reach to CHAdeMO max. plugging times. 013604 Reach to CCS max. plugging times. 013605 Reach to GB max. plugging times. 013606 Reach to AC max. plugging times. 013607 CSU firmware update fail 013608 CHAdeMO Module firmware update fail 013609 CCS Module firmware update fail 013610...
  • Page 72 Status Code Description 023705 CHAdeMO: no charging permission 023706 CHAdeMO: battery incompatibility 023707 CHAdeMO: battery OVP 023708 CHAdeMO: battery UVP 023709 CHAdeMO: battery OTP 023710 CHAdeMO: battery current difference 023711 CHAdeMO: battery voltage difference 023712 CHAdeMO: shift position 023713 CHAdeMO: battery other fault 023714 CHAdeMO: charging system error 023715...
  • Page 73 Status Code Description 023737 CCS_EVCC_EVErrorCode_FAILED_RESSTemperatureInhibit 023738 CCS_EVCC_EVErrorCode_FAILED_EVShiftPosition 023739 CCS_EVCC_EVErrorCode_FAILED_ChargerConnectorLockFault 023740 CCS_EVCC_EVErrorCode_FAILED_EVRESSMalfunction 023741 CCS_EVCC_EVErrorCode_FAILED_ChargingCurrentdifferential 023742 CCS_EVCC_EVErrorCode_FAILED_ChargingVoltageOutOfRange 023743 CCS_EVCC_EVErrorCode_FAILED_ChargingSystemIncompatibility 023744 CCS_EVCC_EVErrorCode_FAILED_EmergencyEvent 023745 CCS_EVCC_EVErrorCode_FAILED_Breaker 023746 CCS_EVCC_EVErrorCode_FAILED_NoData 023747 CCS_EVCC_EVErrorCode_FAILED_reserved_by_DIN_A 023748 CCS_EVCC_EVErrorCode_FAILED_reserved_by_DIN_B 023749 CCS_EVCC_EVErrorCode_FAILED_reserved_by_DIN_C 023750 CCS_EVCC_EVErrorCode_FAILED_reserved_by_ISO_1 023751 CCS_EVCC_EVErrorCode_FAILED_reserved_by_ISO_2 023752 CCS_EVCC_EVErrorCode_FAILED_reserved_by_ISO_3 023753 CCS_EVCC_EVErrorCode_FAILED_reserved_by_OEM_1 023754 CCS_EVCC_EVErrorCode_FAILED_reserved_by_OEM_2 023755 CCS_EVCC_EVErrorCode_FAILED_reserved_by_OEM_3 023756 CCS_EVCC_EVErrorCode_FAILED_reserved_by_OEM_4...
  • Page 74 Status Code Description 023769 CCS_SECC_ResponseCode_FAILED_CertChainError 023770 CCS_SECC_ResponseCode_FAILED_CertValidationError 023771 CCS_SECC_ResponseCode_FAILED_CertVerificationError 023772 CCS_SECC_ResponseCode_FAILED_ContractCanceled 023773 CCS_SECC_ResponseCode_FAILED_ChallengeInvalid 023774 CCS_SECC_ResponseCode_FAILED_WrongEnergyTransferMo 023775 CCS_SECC_ResponseCode_FAILED_WrongChargeParameter 023776 CCS_SECC_ResponseCode_FAILED_ChargingProfileInvalid 023777 CCS_SECC_ResponseCode_FAILED_TariffSelectionInvalid 023778 CCS_SECC_ResponseCode_FAILED_EVSEPresentVoltageToL 023779 CCS_SECC_ResponseCode_FAILED_PowerDeliveryNotApplied 023780 CCS_SECC_ResponseCode_FAILED_MeteringSignatureNotValid 023781 CCS_SECC_ResponseCode_FAILED_NoChargeServiceSelecte 023782 CCS_SECC_ResponseCode_FAILED_ContactorError CCS_SECC_ResponseCode_FAILED_ 023783 CertificateNotAllowedAtThisEVSE 023784 CCS_SECC_ResponseCode_FAILED_GAChargeStop 023785 CCS_SECC_ResponseCode_FAILED_AlignmentError 023786 CCS_SECC_ResponseCode_FAILED_ACDError 023787 CCS_SECC_ResponseCode_FAILED_AssociationError 023788...
  • Page 75 Status Code Description CCS_SECC_ResponseCode_FAILED_MO_SubCA1_ 023797 CertificateRevoked CCS_SECC_ResponseCode_FAILED_MO_SubCA2_ 023798 CertificateRevoked CCS_SECC_ResponseCode_FAILED_MO_RootCA_ 023799 CertificateRevoked 023800 CCS_SECC_ResponseCode_FAILED_CPS_Prov_CertificateRevoke CCS_SECC_ResponseCode_FAILED_CPS_SubCA1_ 023801 CertificateRevoked CCS_SECC_ResponseCode_FAILED_CPS_SubCA2_ 023802 CertificateRevoked CCS_SECC_ResponseCode_FAILED_CPS_RootCA_ 023803 CertificateRevoked 023804 CCS_SECC_ResponseCode_FAILED_reserved_1 023805 CCS_SECC_ResponseCode_FAILED_reserved_2 023806 CCS_SECC_ResponseCode_FAILED_reserved_3 023807 CCS_SECC_ResponseCode_FAILED_reserved_4 023808 CCS_SECC_ResponseCode_FAILED_reserved_5 023809 CCS_SECC_TIMEOUT_SLAC_TT_EVSE_SLAC_init 023810 CCS_SECC_TIMEOUT_SLAC_TP_match_response 023811 CCS_SECC_TIMEOUT_CM_START_ATTEN_CHAR_IND 023812 CCS_SECC_TIMEOUT_SLAC_TT_EVSE_match_MNBC 023813 CCS_SECC_TIMEOUT_SLAC_TP_EVSE_avg_atten_calc...
  • Page 76 Status Code Description 023823 CCS_SECC_TIMEOUT_SLACC_SDP_UDP_TT_match_join 023824 CCS_SECC_TIMEOUT_SLACC_SDP_TCP_TT_match_join 023825 CCS_SECC_TIMEOUT_SLACC_SDP_TP_amp_map_exchange 023826 CCS_SECC_TIMEOUT_SLACC_SDP_TP_link_ready_notification 023827 CCS_SECC_TIMEOUT_SLACC_SDP_reserved_1 023828 CCS_SECC_TIMEOUT_SLACC_SDP_reserved_2 023829 CCS_SECC_TIMEOUT_SLACC_SDP_reserved_3 023830 CCS_SECC_TIMEOUT_SLACC_SDP_reserved_4 023831 CCS_SECC_TIMEOUT_SLACC_SDP_reserved_5 CCS_SECC_TIMEOUT_V2G_Msg_Performance_Time_ 023832 SupportedAppProtocolRes CCS_SECC_TIMEOUT_V2G_Msg_Performance_Time_ 023833 SessionSetupRes CCS_SECC_TIMEOUT_V2G_Msg_Performance_Time_ 023834 ServiceDiscoveryRes CCS_SECC_TIMEOUT_V2G_Msg_Performance_Time_ 023835 ServicePaymentSelectionRes CCS_SECC_TIMEOUT_V2G_Msg_Performance_Time_ 023836 ContractAuthenticationRes CCS_SECC_TIMEOUT_V2G_Msg_Performance_Time_ 023837 ChargeParameterDiscoveryRes CCS_SECC_TIMEOUT_V2G_Msg_Performance_Time_ 023838 PowerDeliveryRes CCS_SECC_TIMEOUT_V2G_Msg_Performance_Time_...
  • Page 77 Status Code Description CCS_SECC_TIMEOUT_V2G_CommunicationSetup_Performance 023846 _ Time CCS_SECC_TIMEOUT_V2G_CableCheck_Performance_Time 023847 (Output short circuit) 023848 CCS_SECC_TIMEOUT_V2G_CPState_Detection_Time 023849 CCS_SECC_TIMEOUT_V2G_CPOscillator_Retain_Time 023850 CCS_SECC_TIMEOUT_V2G_PreCharge_Performace_Time 023851 CCS_SECC_TIMEOUT_V2G_reserved_2 023852 CCS_SECC_TIMEOUT_V2G_reserved_3 023853 CCS_SECC_TIMEOUT_V2G_reserved_4 023854 CCS_SECC_TIMEOUT_V2G_reserved_5 023855 CCS_CAN_TIMEOUT_TP_GET_EV_TARGET_INFO 023856 CCS_CAN_TIMEOUT_TT_GET_EV_TARGET_INFO 023857 CCS_CAN_TIMEOUT_TP_GET_EV_BATTERY_INFO 023858 CCS_CAN_TIMEOUT_TT_GET_EV_BATTERY_INFO 023859 CCS_CAN_TIMEOUT_TP_EV_STOP_EVENT 023860 CCS_CAN_TIMEOUT_TT_EV_STOP_EVENT 023861 CCS_CAN_TIMEOUT_TP_EVSE_STOP_EVENT 023862 CCS_CAN_TIMEOUT_TT_EVSE_STOP_EVENT 023863...
  • Page 78 Status Code Description 023876 CCS_CAN_TIMEOUT_TT_CONNECTOR_INFO 023877 CCS_CAN_TIMEOUT_TT_RTC_INFO 023878 CCS_CAN_TIMEOUT_TP_RTC_INFO 023879 CCS_CAN_TIMEOUT_TP_EVSE_PRECHARGE_INFO 023880 CCS_CAN_TIMEOUT_TT_EVSE_PRECHARGE_INFO 023881 CCS_CAN_TIMEOUT_MSG_Sequence 023882 CCS_CAN_MSG_Unrecognized_CMD_ID 023883 CCS_SECC_DIN_Msg_Decode_Error 023884 CCS_SECC_DIN_Msg_Encode_Error 023885 CCS_SECC_ISO1_Msg_Decode_Error 023886 CCS_SECC_ISO1_Msg_Encode_Error 023887 CCS_SECC_ISO2_Msg_Decode_Error 023888 CCS_SECC_ISO2_Msg_Encode_Error 023889 CCS_SECC_CP_State_Error 023890 CCS_SECC_Unexpected_60V_Before_Charing_Error 023891 CCS_SECC_Not_Ready_For_Charging CCS_SECC_TIMEOUT_QCA7000_COMM (The firmware code of 023892 QCA7000 may not be installed, yet) 023893...
  • Page 79 Status Code Description 023913 GBT_ISOLATION_RESULT_FAIL 023914 GBT_MOTHER_BOARD_MISS_LINK 023915 GBT_OUTPUT_VOLTAGE_MORE_THAN_LIMIT 023916 GBT_REQ_CURRENT_MORE_THAN_LIMIT 023917 GBT_OUTPUT_VOLTAGE_MORE_THAN_10_PERCENT 023918 GBT_OUTPUT_VOLTAGE_DIFF_BCS_5_PERCENT 023919 GBT_STOP_ADC_MORE_THAN_10V 023920 ERROR_CODE_GBT_BMS_BROAA_NO_VOLTAGE_TIMEOUT 023921 ERROR_CODE_GBT_BMS_BROAA_TO_BRO00_ERROR 023930 GBT_CEM_BHM_TIMEOUT 023931 GBT_CEM_BRM_TIMEOUT 023932 GBT_CEM_BCP_TIMEOUT 023933 GBT_CEM_BRO_TIMEOUT 023934 GBT_CEM_BCL_TIMEOUT 023935 GBT_CEM_BCS_TIMEOUT 023936 GBT_CEM_BSM_TIMEOUT 023937 GBT_CEM_BST_TIMEOUT 023938 GBT_CEM_BSD_TIMEOUT 023939 GBT_CEM_BEM_OTHER_TIMEOUT 023940 GBT_BEM_CRM_TIMEOUT...
  • Page 80 Status Code Description 023955 GBT_BST_OUTPUT_CONNECTOR_OTP 023956 GBT_BST_COMPONEN 023957 GBT_BST_CHARGE_CONNECTOR 023958 GBT_BST_OTP 023959 GBT_BST_OTHER 023960 GBT_BST_HIGH_V 023961 GBT_BST_CC2 023962 GBT_BST_CURRENT 023963 GBT_BST_VOLTAGE 023964 GBT_GET_BST_NO_REASON 023970 GBT_BSM_CELL_OVER_VOLTAGE 023971 GBT_BSM_CELL_UNDER_VOLTAGE 023972 GBT_BSM_OVER_SOC 023973 GBT_BSM_UNDER_SOC 023974 GBT_BSM_CURRENT 023975 GBT_BSM_TEMPERATURE 023976 GBT_BSM_ISOLATE 023977 GBT_BSM_OUTPUT_CONNECTOR 023979 CCS_EV full charging 023980 ERROR_CODE_CHADEMO_BMS_CHARGE_ALLOW_ERROR...
  • Page 81 Status Code Description 041005 AC input contactor 1 welding 041006 AC input contactor 1 driving fault 041007 AC input contactor 2 welding 041008 AC input contactor 2 driving fault 041009 AC output relay welding 041010 AC output relay driving fault 041017 AC connector temperature sensor broken 041021...
  • Page 82 Status Code Description 042223 System ambient/inlet OTP 042224 System critical point OTP 042225 PSU ambient/inlet OTP 042226 PSU critical point OTP 042227 Aux. power module OTP 042228 Relay board/smart box OTP 042232 AC connector OTP 042233 RCD/CCID trip 042237 SPD trip 042238 Main power breaker trip 042239...
  • Page 83 Status Code Description 042270 PSU Input UVP 042271 PSU Input OVP 042272 PSU Walk in State 042273 Psu Fault: Power Limited State 042274 Psu Fault: Id Repeat 042275 Psu Fault: Severe Uneven Current 042276 PSU Three Phase Input Inadequate 042277 PSU Three Phase Output Imbalance 042278 PSU Ffc Side Shutdown...
  • Page 84 Status Code Description 042309 Psu Bus Voltage Unbalance 042310 Psu Bus Over Voltage 042311 Psu Bus Voltage Abnormal 042312 Psu Bus Under Voltage 042313 Psu Input Phase Loss 042314 Psu Fan Full Speed 042315 Psu Temperature Power Limit 042316 Psu Ac Power Limit 042317 Psu Dcdc Eeprom Fault 042318...
  • Page 85 Status Code Description 043626 disconnected from APN through 3G/4G 043627 Wi-Fi disabled (separated charger only) 043628 4G disabled (separated charger only) 043629 PSU quantity does not match...

  • Page 86: Maintenance

    6. Maintenance 6.1 Before Maintenance To meet NFPA-70E, OSHA 1910.333 and other Health/safety/security codes, please adhere to the notice and get the permit needed in advance as below: 1) Turn off power (Work de-energized whenever possible) 2) Lockout/Tagout (LOTO) 3) Live work permit (Input terminals with HV after door open) 4) Plan the Work/Permit to Work 5) Use Personal Protective Equipment (PPE) 6) Safe workplace condition &...
  • Page 87 • When using the DC Fast Charger please handle properly. Do not strike or scrape the cabinet or screen. • If the enclosure or screen is broken, cracked, open or shows any other indication of damage then please contact the Standalone DC Fast Charger provider. WARNING: Danger of electrical shock or injury.

  • Page 88: Replacement Kits And Accessories

    6.3 Replacement Kits and Accessories The DC EVSE offers the following replacement kits and accessories. Replacement Kit List 7-inch LCD 30kW DC PSU U-1K0100 MW Aux. Power HVG-150-12A MW Aux. Power HVG-240-24A Control & Supervisory Unit (CSU3.0) Surge Protection Device (SPD) DC Fan Air Filters RFID Readers...

  • Page 89: Limited Product Warranty

    Please contact Free2move eSolutions for warranty coverage. • During the warranty period, eSolutions will provide ongoing technical support to help troubleshoot any technical issues. Our customer care support team is available from 8AM to 8PM (EST) Monday – Friday.
  • Page 90 returned in accordance with the terms in our return policy. A copy of the original invoice or other proof of purchase must accompany the returned unit(s) or parts. • The right is reserved to repair or replace any defective EV charger within the warranty period.
  • Page 91 units(s) with no defects. 5. Root Cause Analysis and failure report for products out of Warranty will be charged depending on the condition of the product. • Any remedy hardware product will be warranted for the remainder of the original warranty period or 90 days from delivery to the customer, whichever is longer.

  • Page 92: Appendix 1 - Package List

    Appendix 1 - Package list Item Description Remark EVSE User manual EVSE Approved certificate OQC Report *contact eSolutions Customer Care RFID Card* Door Key Base cover M4x8 screw Breaker Lock 10 Waterproof Plastic Bolts Charging plug Labels Cable Management Optional...

  • Page 93: Appendix 2 - Breaker Lock Removal Or Installation

    Appendix 2 - Breaker Lock Removal or Installation Breaker lock: Shipped position: Operating position: Removal: (1) Unlock and Remove Lock (2) Open Flap to locate knob, (3) Turn knob counter- clockwise. (4) Lift up and remove breaker lock. Installation (If Required):...

  • Page 94: Appendix 3 - Preventive Maintenance Check List

    Appendix 3 - Preventive Maintenance Check List Item Description year year year year year year Preventive maintenance Appearance Appearance visual inspection inspection Fan clean and 3 System fan spinning smoothly check Air filter, air inlet and outlet 4 Air filter clean 5 Charging cable Appearance clean 6 PCBA...
  • Page 95 NOTES...
  • Page 96 Thank you for choosing Free2Move eSolutions as your partner in sustainable transportation. We're dedicated to providing you with the highest level of support and service for your electric vehicle charging needs. If you have any issues or questions related to electric vehicle charging, Free2Move eSolutions is here to help.

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