Summary of Contents for Okuma GENOS M560-V
- Page 1 VERTICAL MACHINING CENTER GENOS M560-V OPERATION & MAINTENANCE (3rd Edition) Pub No. 5762-E-R2 (ME11-205-R3) Aug. 2011...
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Page 2: Section 1 General Information
5762-E P-4 SECTION 1 GENERAL INFORMATION Machine Specifications 2-1. M560-V Item Unit M560-V X-axis mm (in.) 1,050 (41.34) Y-axis mm (in.) 560 (22.05) Z-axis mm (in.) 460 (18.11) TRAVEL Table upper face to spindle mm (in.) 150 to 610 (5.91 to 24.02) nose Column front to spindle mm (in.) - Page 3 5762-E P-5 SECTION 1 GENERAL INFORMATION Item Unit M560-V Machine type X saddle feed ram type Guideway 3-axis linear guide Coolant tank capacity L (US gal) 230 (60.77) (effective: 120 (31.70)) Required total power 22 (8,000), 37 (12,000) REMARKS Voltage 200 VAC r 10% Frequency 50/60...
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Page 4: Dimensional Drawings
5762-E P-6 SECTION 1 GENERAL INFORMATION Dimensional Drawings 3-1. M560-V (20/32-tool ATC) ME11205R0300300070001... -
Page 5: Installation Plan
5762-E P-7 SECTION 1 GENERAL INFORMATION Installation Plan 4-1. M560-V (20/32-tool ATC) ME11205R0300300080001... -
Page 6: Section 2 Handling And Installation Of Machine
5762-E P-25 SECTION 2 HANDLING AND INSTALLATION OF MACHINE SECTION 2 HANDLING AND INSTALLATION OF MACHINE Site Selection Guidelines At installation, the following points should be checked in order to ensure high accuracy and performance. (1) We recommend appropriate foundation work where the soil is soft or apt to sag after initial installation. -
Page 7: Foundation Requirements
5762-E P-26 SECTION 2 HANDLING AND INSTALLATION OF MACHINE Foundation Requirements With a solid ground, a concrete floor about 300 mm (11.81 in.) thick and no gaps between ground and floor, foundation work or anchoring is not required. The structural rigidity of the machine permits normal machining. -
Page 8: Foundation Plan
5762-E P-27 SECTION 2 HANDLING AND INSTALLATION OF MACHINE Foundation Plan 3-1. M560-V (20/32-tool ATC) ME11205R0300400030001... - Page 9 5762-E P-28 SECTION 2 HANDLING AND INSTALLATION OF MACHINE Foundation Block and Jack Screw (Kit Specification) 45 (1.77) M36 P1.5 φ60 (2.36) φ120 (4.72) Nut for jack screw Unit: mm (in.) M36 P1.5 ME11205R0300400040001 SAFETY INSTRUCTIONS 1) Eight foundation blocks are necessary. 2) Ensure that the floor where the foundation washers are placed is flat.
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Page 10: Power Requirements
5762-E P-29 SECTION 2 HANDLING AND INSTALLATION OF MACHINE Preparation Before Delivery 5-1. Power Requirements Power requirements are as follows: Spindle 8,000 min 12,000 min Voltage 200 VAC r 10% 200 VAC r 10% Cycle 50/60Hz 50/60Hz Capacity 22kVA 37kVA Phase Three-phase Three-phase... - Page 11 5762-E P-30 SECTION 2 HANDLING AND INSTALLATION OF MACHINE 5-2. Preparation of Air Source This machine lubricates its spindle bearings by oil-air lubrication. Insufficient or improper air supply may cause the spindle bearings to seize, or deteriorate other equipment. Prepare the air source based on the following conditions. Flow rate The table below shows the amount of compressed air required for the machine.
- Page 12 5762-E P-31 SECTION 2 HANDLING AND INSTALLATION OF MACHINE Piping The piping ID from the compressor to the pneumatic unit must be 12 (1/2) or more. When the water is accumulated in the piping, it may cause a reduction of the valid area and the pressure loss.
- Page 13 5762-E P-32 SECTION 2 HANDLING AND INSTALLATION OF MACHINE 5-4. Lubricating and Hydraulic Oil Tank Oil Type Amount 8000 min (#40) P-BO-V750PTSBM6-172 FC2 (Ex. ExxonMobil Velocite Spindle cooling 17 L (4.5 US gal) unit Oil No. 3) 12000 min (#40) P-BO-V900PTSBM6-6 Oil-air lubrication unit Exxon Mobil DTE Oil Light...
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Page 14: Handling Procedures
5762-E P-33 SECTION 2 HANDLING AND INSTALLATION OF MACHINE Handling Procedures In principle, the machine can be moved and transported as one unit with the exception of the coolant tank (kit specification), chip bucket (kit specification), and the optional APC. 6-1. - Page 15 5762-E P-34 SECTION 2 HANDLING AND INSTALLATION OF MACHINE Lower the spindlehead until it comes in contact with the fixture attached to the table. The reference spindle nose position is about 150 mm (5.91 in.) above the table surface (Z-axis lower limit).
- Page 16 5762-E P-35 SECTION 2 HANDLING AND INSTALLATION OF MACHINE 6-3. Lifting the Coolant Tank Loosen the jack screw on the tank bottom face and pull out the tank from the machine rear. Hook the wire ropes on the tank sides. Then, lift the coolant tank. ME11205R0300400120001 SAFETY INSTRUCTIONS Remove coolant before transportation.
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Page 17: Section 3 Preparation For Operation
5762-E P-40 SECTION 3 PREPARATION FOR OPERATION SECTION 3 PREPARATION FOR OPERATION Overview Machine parts should be lubricated according to “Lubrication Chart” and “Lubricating Oil Specifications”. Check oil level and pump operation every day. Prior to shipment, the oil-air lubrication oil tank, spindle cooling oil tank, coolant tank (optional), and hydraulic oil tank are drained. -
Page 18: Lubrication Chart
5762-E P-41 SECTION 3 PREPARATION FOR OPERATION 1-1. Lubrication Chart ME11205R0300500020001... - Page 19 5762-E P-42 SECTION 3 PREPARATION FOR OPERATION 1-2. Lubrication Chart Symbols Description Symbol Comments Oil Level Lubrication Change Drain outlet Pressure Gauge Thermometer Clean or Change filter element. Check condition of filter element. Oil Filter Check oil flow by visual inspection through window, gear, rotary ring or Flow Sight spout devices.
- Page 20 3) Always use the specified lubricating oil for slideways. 4) For lubrication of optional units (such as chip conveyor, NC rotary table, and robot), refer to the relevant instruction manuals packaged together. 5) Contact Okuma for oil skimmers (optional) if lubricating oil from slideways gets into the coolant.
- Page 21 5762-E P-44 SECTION 3 PREPARATION FOR OPERATION Lubrication and Inspection Method 2-1. Supplying Oil to the Oil-air Lubrication Unit ME11205R0300500050001 Specified Oil ExxonMobil DTE Oil Light Tank Capacity 2 liter (0.5 US gal) Oil Change Interval Depends on the operating condition. Normally, the oil lasts 5 months when supplied to the effective tank capacity.
- Page 22 5762-E P-45 SECTION 3 PREPARATION FOR OPERATION 2-2. Spindlehead Cooling Unit (1) #40: 8000 min P-BO-V750PTSBM6-172 (HARBOR) (2) #40: 12000 min P-BO-V900PTSBM6-6 (HARBOR) Air exit Control panel Air filter Oil filler port Drain port Oil level gauge ME11205R0300500060001 Oil Specification FC2 (ExxonMobil Velocite Oil No.3, for example) Amount 17 L (4.5 US gal)
- Page 23 5762-E P-46 SECTION 3 PREPARATION FOR OPERATION [Supplement] 1) If cooling oil other than the specified one is used, cooling efficiency could be lowered. 2) When supplying or replenishing the cooling oil, make sure to cut off the power. 3) The control temperature setting is basically tuned to the machine temperature ±0°C. Do not change the set temperature (on the control panel).
- Page 24 5762-E P-47 SECTION 3 PREPARATION FOR OPERATION CAUTION 1) The grease applied to the ball screws and slide guides is different in type from the one used for the ATC. Especially for the ball screws and slide guides, be sure to use the specified grease (THK AFJ GREASE).
- Page 25 ERNESTO CAPILLA RUFINO SARA JOSEFINA PUGA MENDEZ AUTORIDAD CERTIFICADORA A.C. del Servicio de Administración Tributaria Serie:3030303031303030303030353034363634343939 Serie:3030303031303030303030343133373236363438 CURP:CARE771103HDFPFR06 CURP:PUMS750306MGTGNR04 Contratista SUP.TEC: ACABADOS...