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EMR CP440 Series User Manual

Cpp ceiling track hoist
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CPP Ceiling Track Hoist
User Manual

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Summary of Contents for EMR CP440 Series

  • Page 1 CPP Ceiling Track Hoist User Manual...

  • Page 2: Table Of Contents

    Contents Safety Instructions and Warnings ......................4 Introduction............................4 Manufacture ............................5 European Authorised Representative ....................5 Symbols Used ............................6 Contraindications/Limitations ......................7 Intended Use ............................7 Additional Warnings and Safety Notices ..................... 9 Operating Environment ........................9 Essential Performance ........................10 1.10 EMC Statement ..........................
  • Page 3 Environmental - Storage and Operating Conditions ................30 Normal operating conditions ......................31 Shipping and storage conditions ....................... 31 Disposal ..............................31 10.0 Fault Finding ............................32 10.1 LED Display............................. 33 11.0 General Inspection, Maintenance and Cleaning ................... 34 11.1 Service ............................

  • Page 4: Safety Instructions And Warnings

    1.0 Safety Instructions and Warnings 1.1 Introduction This manual includes all variants of the CP440P Ceiling Track Hoist, along with all variants for various track types. Below a list of all track profiles that the CPP can be installed into through the different configurations. The below profiles must match your pre-installed track for the CPP to be installed.

  • Page 5: Manufacture

    As hoisting and transferring a person presents a potential risk, the information in this manual is important to your safety. Please read and understand this manual in its entirety before using your CPP Hoist. The information in this manual is important for the safety of anyone near the CPP Hoist and must be read and understood to help prevent injuries.

  • Page 6: Symbols Used

    1.4 Symbols Used The table below includes all symbols from BS EN ISO 15223-1:2016 that can be found in this manual and on the product and what they represent. Refer back to this table when you are unsure of what a symbol represents. Consult instructions before use Caution –...

  • Page 7: Contraindications/Limitations

    1.5 Contraindications/Limitations There are no known “contraindications” associated with the usage of the CPP hoist and its accessories, provided they are used as per manufacturer’s recommendations and guidelines. However, it is recommended that a client specific assessment is completed by a trained and knowledgeable health care professional to determine the method of transfer. Mackworth does not recommend a required number of care givers for the use of our products.
  • Page 8 • The CPP Hoist must be installed on the ceiling track prior to use. The CPP Hoist must be installed only by persons authorized by Mackworth who have had the training to do so. • The CPP can be removed from the track using the provided reacher pole, this action must only be performed by an •...

  • Page 9: Additional Warnings And Safety Notices

    • To reduce the risk of unintended use, when the Hoist is not in use remove the sling(s) from the product to prevent entrapment or strangulation should the device be tampered with. Between the Hoist, Carry Bar, Sling and other accessories, the lowest maximum load shall always be used. •...

  • Page 10: Essential Performance

    1.9 Essential Performance The essential performance of the Hoist is defined as: Raise up, lower down, traverse left, and traverse right and emergency lower. These functions may be interrupted if the hoist is subjected to any electromagnetic field created by other electrical devices which are located nearby.
  • Page 11 Configuration and Mode: Test setup charging 7.1.1 Mains Terminal Disturbance Voltage Pass CISPR 11: 2009 A1:2010 EN 55016-2-3: 2004 + A1:2005 7.1.1 Electromagnetic Radiation Disturbance Pass CISPR 11: 2009 A1:2010 EN 55016-2-3: 2004 + A1:2005 7.2.1 Harmonic Current Emissions (AC Pass EN 61000-3-2: 2014 Power Port)

  • Page 12: Components/Key Parts

    2.0 Components/Key Parts Please see below to familiarise yourself with the components of the Mackworth CPP Hoist. The images below show the contents of the Hoist. If you have not received all the components contact your local Mackworth dealer immediately – contact details are provided on the last page of this manual.

  • Page 13: Installation

    3.0 Installation The CPP Hoist has been specifically designed to be installed in both the professional and home health care environments. No matter the environment, health and safety factors should be considered to ensure the safety and essential performance of the hoist and to avoid unnecessary damage or injuries to people within the area of the hoist.

  • Page 14: Type 'Bf' Applied Parts

    4.0 Type ‘BF’ Applied parts Below shows the two parts of the hoisting system, which are classed as Body Floating (BF) applied parts. The carry bar is a complete assembled unit which allows approved Mackworth slings to be attached, to lift and assist patient. See section 5.1 for instructions to attach carry bar to Hoist system and 5.2 to attach an approved sling to the carry bar.

  • Page 15: Slings

    The black and white carry bar are both attached to the Quick Release Hook (QRS) in the same fashion as described above, see images below for reference. Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 5.2 Slings The way the sling is attached to the carry bar needs to be assessed on individual basis and documented in the individual’s care plan.
  • Page 16 Figure 21 Figure 22 To remove the sling, simply reverse the process – pull back on the spring locking mechanism, lift the loop out of the hook and release the locking mechanism. The slings attach to the black and white carry bar in the same fashion as described above, see images below for reference. Figure 23 Figure 24 Figure 25...
  • Page 17 Mackworth Yew Small 1201YW7500 1201YW8500 1201YW3500 1201YW4500 Medium 1201YW7400 1201YW8400 1201YW3400 1201YW4400 Large 1201YW7300 1201YW8300 1201YW3300 1201YW4300 1201YW7200 1201YW8200 1201YW3200 1201YW4200 1201YW7100 1201YW8100 1201YW3100 1201YW4100 XXXL 1201YW7000 1201YW8000 1201YW3000 1201YW4000 Mackworth Yew with head support Small 1201YW7520 1201YW8520 1201YW3520 1201YW4520 Medium 1201YW7420 1201YW8420...
  • Page 18 XXXL 1201BC7000 1201BC8000 1201BC3000 1201BC5000 1201BC4000 Mackworth Beech with head support Small 1201BC7520 1201BC8520 1201BC3520 1201BC5520 1201BC4520 Medium 1201BC7420 1201BC8420 1201BC3420 1201BC5420 1201BC4420 Large 1201BC7320 1201BC8320 1201BC3320 1201BC5320 1201BC4320 1201BC7220 1201BC8220 1201BC3220 1201BC5220 1201BC4220 1201BC7120 1201BC8120 1201BC3120 1201BC5120 1201BC4120 XXXL 1201BC7020 1201BC8020 1201BC3020...
  • Page 19 CA400PP3 CA400MP3 CA400SP3 CA400PAP3 CA400PP4 CA400MP4 CA400SP4 CA400PAP4 CA400PP5 CA400MP5 CA400SP5 CA400PAP5 X Small CA400PXS CA400MXS CA400SXS CA400PAXS Small CA400PS CA400MS CA400SS CA400PAS Small/Medium CA400PSM CA400MSM CA400SSM CA400PASM Medium CA400PM CA400MM CA400SM CA400PAM Medium/Large CA400PML CA400MML CA400SML CA400PAML Large CA400PL CA400ML CA400SL CA400PAL...
  • Page 20 Medium CA502PM CA502MM CA502SM CA502PAM Medium/Large CA502PML CA502MML CA502SML CA502PAML Large CA502PL CA502ML CA502SL CA502PAL X Large CA502PXL CA502MXL CA502SXL CA502PAXL CA503 Toilet Access with high back CA503PP1 CA503MP1 CA503SP1 CA503PAP1 CA503PP2 CA503MP2 CA503SP2 CA503PAP2 CA503PP3 CA503MP3 CA503SP3 CA503PAP3 CA503PP4 CA503MP4 CA503SP4 CA503PAP4...
  • Page 21 Medium CA700PM CA700MM CA700SM CA700PAM Medium/Large CA700PML CA700MML CA700SML CA700PAML Large CA700PL CA700ML CA700SL CA700PAL X Large CA700PXL CA700MXL CA700SXL CA700PAXL CA701 Deluxe Hammock CA701PP1 CA701MP1 CA701SP1 CA701PAP1 CA701PP2 CA701MP2 CA701SP2 CA701PAP2 CA701PP3 CA701MP3 CA701SP3 CA701PAP3 CA701PP4 CA701MP4 CA701SP4 CA701PAP4 CA701PP5 CA701MP5 CA701SP5...
  • Page 22 CA702HSPP2 CA702HSMP2 CA702HSSP2 CA702HSPAP2 CA702HSPP3 CA702HSMP3 CA702HSSP3 CA702HSPAP3 CA702HSPP4 CA702HSMP4 CA702HSSP4 CA702HSPAP4 CA702HSPP5 CA702HSMP5 CA702HSSP5 CA702HSPAP5 X Small CA702HSPXS CA702HSMXS CA702HSSXS CA702HSPAXS Small CA702HSPS CA702HSMS CA702HSSS CA702HSPAS Small/Medium CA702HSPSM CA702HSMSM CA702HSSSM CA702HSPASM Medium CA702HSPM CA702HSMM CA702HSSM CA702HSPAM Medium/Large CA702HSPML CA702HSMML CA702HSSML CA702HSPAML Large...

  • Page 23: Connecting The Handset To The Hoist

    5.3 Connecting the Handset to the Hoist A sturdy ladder or steps may be required in order to access the underside of the Hoist to attach the hand controller. Caution should be used when this is required. Should the cord that connects the Hoist to the hand controller become disengaged from the underside of the hoist it must be re- connected in order for the Hoist to work.

  • Page 24: Hoist Operation

    6.0 Hoist Operation 6.1 Turning the Hoist ON and OFF To operate the Hoist, it must first be turned ON via the “ON” cord on the Hoist itself (see figure 30). The cord operates a toggle switch within the Hoist. Pressing the toggle switch upward will turn the hoist ON, while pulling the cord down will turn the Hoist OFF.

  • Page 25: Moving The Hoist Along The Track System

    6.3 Moving the Hoist along the track system Always use extreme care when moving the hoist along the track. Watch out for and avoid any obstructions that may cause injury to the individual in the sling, damage to the hoist and/or to the obstruction. After use, the hoist should be located at the correct end of the track system for re-charging.

  • Page 26: Emergency Operation

    To charge the hoist, you must first open the small blue bung at the base of the handset to open the charging port. Then you must place the handset into the charging dock as shown in the figures below. The handset front face will be facing towards the wall with the attachment hook facing away.

  • Page 27: Emergency Lowering

    Emergency lowering In the event that the DOWN button on the handset does not function, or in power failure situations, the person may be lowered by Pressing down and HOLDING the red buttons. The emergency button’s is located on the handset and also on the Hoist membrane switch panel.

  • Page 28: Technical Specification

    7.0 Technical Specification 7.1 Hoist Dimensions and Lifting Range Figure 42 The diagram above (Figure 42) shows the relevant lifting ranges and dimensional sizes of the Hoist. The direction of travel can only be made within the boundaries of where the hoist is in the track system. There are no necessary modifications required for the device to perform its intended use.

  • Page 29: Specifications

    7.2 Specifications Technical specification Hoist Motor 24VDC Charger Input 100-240V AC 50/60Hz 1.5A Charger Output 24VDC/1.0A Batteries 24 V dc (2 x 12V) 3.3Ah Nimh Hoist Case Flame Retardant ABS Hoist Case Degree of Protection IP20 Handset Degree of Protection IP24 Lifting Capacity (SWL) 200 kg (440 lb)

  • Page 30: Expected Product Lifetime

    Operational Forces Handset Emergency Button Hook locking mechanisms on lift tape 2.5N Spring clips on carry bar Manually traversing fully loaded hoist (SWL) Manually traversing unloaded hoist (No weight) Table 9 7.3 Expected Product Lifetime Ten years depending usage and compliance to maintenance, servicing and LOLER inspections. Serviceable parts within this period are batteries and the lift tape.

  • Page 31: Normal Operating Conditions

    8.1 Normal operating conditions +5°C to +40°C (41°F to 104°F) at a relative humidity between 15% to 90% RH, non-condensing but not requiring a water vapour pressure greater than 50hPa and atmospheric pressure between 700hPa to 1060hPa 8.2 Shipping and storage conditions -25°C to +5°C (-13ºF to 41ºF) with any humidity level.

  • Page 32: Fault Finding

    10.0 Fault Finding If a problem arises with the Hoist, the Table below will hopefully assist in determining the fault and what actions you can take. If the fault cannot be found or the fault is found and the action guide does not provide a fix (e.g. – a damaged wire would need replacement), contact your local Mackworth authorized dealer immediately, an approved professional will be required to repair the Hoist.

  • Page 33: Led Display

    10.1 LED Display Should a problem arise with the use of the Hoist review the table below gives an indication as to the status of the device through reference to the LED’s shown on the hoist unit. Find the fault and complete the recommended solution. If the fault is not found and/or the solution does not correct the problem, contact your local Mackworth authorized dealer immediately –...

  • Page 34: General Inspection, Maintenance And Cleaning

    11.0 General Inspection, Maintenance and Cleaning 11.1 Service No service is to be carried out on the Hoist while transferring a person to reduce the risk of injury. Service must be completed by a Mackworth approved trained professional. Do not attempt to service the product yourself, or warranty is void. To ensure the safety and continued good function of your Hoist, routine service must be performed on your Mackworth CPP Hoist.

  • Page 35: Lift Tape Caution

    Lift Tape Inspect the Hoist Lift Tape for any signs of damage such as fraying, breaking and tearing along its entire length. Ensure to also inspect the stitching on the tape for the same signs of damage. QRS (Quick Release Hook) Ensure that the locking device on the QRS is closed when the carry bar is attached.

  • Page 36: Disinfecting (If Necessary)

    Disinfecting (if necessary) Should the Hoist require a more thorough clean, the use of the Actichlor™ disinfectant product (which is widely available in tablet form and used throughout the health care industry) is recommended. Follow the manufacturer’s safety instructions for the use of the cleaning product before use to ensure safe use for the operator and the patient.

  • Page 37: Warranty

    Handling and storage safety precautions when using this cleaning agent: Advice on Safe Handling Avoid contact with skin and eyes. Do not breathe dust/fumes/gas/mist/vapours/spray. Use only with adequate ventilation. Wash hands thoroughly after handling. Mixing this product with acid or ammonia releases chlorine gas. Hygiene Measures Handle in accordance with good industrial hygiene and safety practice.

This manual is also suitable for:

Cp440p-108761Cp440p-108778Cp440p-108762Cp440p-108779Cp440p-108763Cp440p-108780 ... Show all

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