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The Owner/Employer: • Shall ensure that lift operators are qualified and that they are trained in the safe use and operation of the lift using the manufacturer’s operating instructions; ALI/SM01-1, ALI Lifting it Right safety manual; ALI/ST-90 ALI Safety Tips card; ANSI/ALI ALOIM-2008, American National Standard for Automotive Lifts-Safety Requirements for Operation, Inspection and Maintenance;...
1. GENERAL DESCRIPTION 1.1 Description of the machine - Hydraulic wheel free jack with mechanical stop (Fig. 1) 1.2 Purpose of the machine The wheel free jack is designed to support and lift vehicles which are already supported on a specially designed lift.
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TECHNICAL SPECIFICATIONS Capacity 7000 Lb. - 3175 Kg. Max oil pressure 2175 psi - 150 Bar Weight 209 Lb. - 95 Kg. Air pressure 145 psi - 10 Bar VSJ30PRU VSJ30PXU...
2. AFTER UNPACKING 2.1 Moving to site To move the machine to the area chosen for instal- Fig. 2 lation (or to move it to another location), proceed as follows: - Lift the machine using a fork-lift truck (crane), posi- tioning the forks as shown in Fig.
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- Refer to Fig. 5 to find the holder bracket 1. 3.4 Instructions for installation - Position lift at a height of about 1m (39 in.). - Position holder bracket 1 Fig. 5. - Keep rubber pad supports fully closed. - Holder bracket positioning operations shall be car- - Lift wheel-free jack as described in paragraph 2.1.
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Ref. Fig. 8. While wheel-free jack is sliding onto plat- Holder brackets adjustment form, check X value in different positions. a) Complete holder brackets 1 Fig. 6 assembly inserting shims. To carry out this check, move both wheel-free jacks A. Tighten screws B. sliding members 2 away from platforms, with holder (Refer to Fig.
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Accident prevention regulations provided for by cur- 3.5 First start up of the machine rent laws should always be respected. The following is After installation, the authorised staff responsible for strictly prohibited: Using the crosspieces for purposes installing the machine will perform one or more start other than those described in this manual ups and complete operating cycles, beginning with the simpler machine functions and performing different...
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4.2 Description of controls Always fit the mechanical safety pin (3 Fig. 9) when operating on vehicles. Make sure supports are prop- erly positioned under the lifting point. -Always position the vehicle in the center and use the parking brake to fully lock it. Note: Position the load considering that the footboard and the crosspiece lower.
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7.3 Replacement of the piston gaskets When a gasket needs changing, it is advisable to re- place all the gaskets of the piston at the same time. 7.4 Air drainage Piston: - Turn the stem 3-4 complete runs. Pump: - Push the pedal into the RELEASE area - At the same time press the valve positioned under the area of the PUMP pedal.
SAFETY INSTRUCTIONS • Never allow unauthorized or untrained persons to • Never overload rolling jack. Capacity of rolling jack operate rolling jack. is stated on the nameplate. Capacity should not be exceeded. • Thoroughly train all employees in the use and care of rolling jack.
MAINTENANCE INSTRUCTIONS • Semi-Annually: Check fluid level in hydraulic If you are not completely familiar WARNING reservoir. with automotive lift maintenance procedures STOP: Contact factory for instructions. Fluid Level Checking Procedure: TO AVOID PERSONAL INJURY, permit only qualified 1. Completely lower rolling jack. personnel to perform maintenance on this equipment.
TROUBLE SHOOTING TROUBLE CAUSE REMEDY The pump does not start Return spring broken Replace or stops during the Air loss, check the piston seal Replace if faulty operation (before reaching the maximum pressure). The pump works but does Oil level low Top up oil not send oil Pump does not prime...
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PNEUMO-HYDRAULIC DIAGRAM Set pump assembly (3770 psi) Air connection Piston Down control valve...
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11. SPARE PARTS TABLES 11.2 Spare parts summary Fig. 10 shows the machines in detail. That figure and 11.1 How to order spare parts the following summary allow quick identification of Remember to mention this information when ordering machine main units and relevant tables for ordering spare parts: spare parts.
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TABLE 1 - JACK STRUCTURE DESCRIPTION Extension support VS043420011 assembly Long extraction VS043420031 assembly VS043430011 Fingerstrip Pneumatic-hydraulic VS042301951 pump support Lower roll for external VS043010060 connecting rod Upper roll for internal VS043320300 connecting rod Internal connecting rod VS043415010 assembly VS237406 Shim VS234187 Pin for nob...
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TABLE 2 - BRACKETS AND EQUIPMENT DESCRIPTION DESCRIPTION VS 043310391 Roller VS 237504 Washer VS 043410400 Holding brackets VS 243006 Snap ring VS 043410090 Bracket assembly VS 04230160RG Spacer assembly VS 043420560 Small sliding block VS 04230157RG Cap VS 043410040 Bracket assembly VS 043420070 Bearings support...
Please return this booklet to literature package, and give to lift owner/ operator. Thank You Trained Operators and Regular Maintenance Ensures Satisfactory Performance of Your Rotary Lift. Contact Your Nearest Authorized Rotary Parts Distributor for Genuine Rotary Replacement Parts. See Literature Package for Parts Breakdown.
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