Summary of Contents for Cornelius IntelliBlue 3
- Page 1 IntelliBlue 3 R134a 60Hz IntelliBlue 4 R134a 60Hz IntelliBlue 5 R134a 60Hz Single...
- Page 2 Violations shall result in an obligation to pay damages. All rights reserved with regard to filing for/registering patents, utility models or design patents. www.cornelius-emea.com Phone:+49 (0) 21 73 / 79 3 – 0 Fax: +49 (0) 21 73 / 77 4 – 38 Email: info@cornelius.com...
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Page 3: Table Of Contents
Flow Chart IntelliBlue ............................. 24 12.3 Flow Chart IntelliBlue 5 single recirculation ....................25 12.4 Circuit diagram ............................... 25 Exploded Views and recommended spare parts ....................26 13.1 IntelliBlue 3..............................26 13.2 IntelliBlue 4..............................28 13.3 IntelliBlue 5 Single carbonator........................30... -
Page 4: Intended Use
Improper use Improper use of the unit and unauthorized modifications to the unit and its components may cause personal injury and equipment damage for which Cornelius Deutschland GmbH shall assume no liability. Improper use of the unit is prohibited. The following in particular is regarded as improper use:... -
Page 5: User
An expert must also have received technical training in the unit-specific special features of Cornelius products. The assigned tasks are always to be carried out in compliance with this manual. - Page 6 IntelliBlue R134 60Hz Warning! Risk of burns when touching hot parts of the unit Touching parts of the unit after it has been in continuous use over an extended period of time will result in a risk of burns. Take appropriate safeguard measures, such as by wearing heat resistant protective gloves.
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Page 7: Transport And Packaging
IntelliBlue R134 60Hz Transport and packaging Choose a suitable packaging when returning the unit itself or one of its components to Cornelius Deutschland GmbH, e.g. for repairs. In particular, make sure that the unit and any components are protected from shock/impact, moisture, dirt and electrostatic discharge (ESD). This will prevent transport damage to the unit and to the components, for which the manufacturer shall assume no liability. -
Page 8: Disposal
IntelliBlue R134 60Hz Caution! Component damage due to material ageing Material can age due to long storage periods, thereby affecting the material’s properties (e.g. plastics and seals may become brittle). The properties of lubricants may change due to long storage periods. Check the assemblies and components for damage before each use/before installing them. -
Page 9: System Explanation
IntelliBlue R134 60Hz System explanation Energy reduction Cooling of liquids takes significant amount of energy like electrical power. To keep the need on energy as low as possible in order to save costs and reduce environmental pollution, IntelliBlue cooler decides between dispense times and operational readiness. -
Page 10: Installation Requirements
IntelliBlue R134 60Hz Installation requirements Installation Sites Comply with the valid national regulations for installation sites and electrical connections. Ventilation of the installation sites must be appropriate for device output. Inadequate ventilation of the device will result in its overheating and being destroyed. -
Page 11: Installation
IntelliBlue R134 60Hz Installation The device must be installed by a trained service technician. Please take care, that the socket for the unit is always accessible. There are no user serviceable items inside the equipment. If the power supply cable to the unit is damaged, it has to be replaced by the manufacturer, the service partner or any other qualified person to avoid safety hazard. -
Page 12: Connection Of Still Water Control
IntelliBlue R134 60Hz In the case of insufficient CO -pressure at the carbonator inlet, the power supply to the valves is switched off. In addition to this a LED on the main controller panel indicates low pressure. A complete emptying of the carbonator bowl is prevented by switching off the power supply of the valves in time. -
Page 13: Putting Into And Out Of Service
IntelliBlue R134 60Hz Putting into and out of Service Putting into Service Comply with the cleaning regulations defined by law before beginning each operation. Clean the couplings on the container for beverage/syrup every time before you attach them. Connect coupling to container for beverage/syrup. Note! Keep attention to colour coded couplings of CO and beverage/syrup. -
Page 14: Functional Description Of Carbonator Level Probe
Only trained specialists are carry out this procedure. Disposal and Environment Protection Since many years the technical designers of IMI Cornelius work together with the customers to manufacture devices which do not contain dangerous materials. They were designed in such a way that over 95% of the used materials can be easily recycled separately. -
Page 15: Cleaning Instructions
IntelliBlue R134 60Hz Cleaning instructions Daily Inspection Comply with the national regulations for cleaning dispense equipment which are valid at the particular installation site. Check whether carbon dioxide and water lines are open. Check the beverage/syrup lines for leaks. Only a visual inspection is possible. If liquid escapes, call a service technician. -
Page 16: Flushing-In Of Sanitization Agent Into Syrup Side (E.g. P3 Ansep Cip From Ecolab)
IntelliBlue R134 60Hz Remark -> Water filters: In case the system is equipped with a water filter, the filter cartridge needs to be removed before doing the cleaning / sanitization and replaced by a blind plug that allows bypassing the filter. Do not use any empty service filter cartridges to flush the sanitizing agent into the system, as this will not allow a proper and consistent level of sanitizing agent in the unit. -
Page 17: Flushing-In Of Sanitization Agent Into Water Side (E.g. P3 Ansep Cip From Ecolab)
IntelliBlue R134 60Hz solution) In order to achieve a proper mixing in the cleaning tank, it is recommended to first fill in the agent and then top-of with clean water. Connect the syrup lines to the cleaning tank and dispense cleaning / sanitization agent from every single dispense valve. -
Page 18: Flushing-Out Of Sanitization Agent Out Of Water Side (E.g. P3 Ansep Cip From Ecolab)
IntelliBlue R134 60Hz 7.2.4 Flushing-out of sanitization agent out of water side (e.g. P3 Ansep CIP from Ecolab) Pressurize the water line to the cooler with CO pressure and dispense all sanitizing agent from the valves. This makes it easier to flush out any remaining agent from the system. ... -
Page 19: Technical Data
IntelliBlue R134 60Hz Technical Data IntelliBlue 3 IntelliBlue 4 IntelliBlue 5 221001301S009 221001405K001 221002515K001 221001301S008 221001405K003 221002515S001 Dispense capacity at rate of X 360 @ 2/min 700 @ 2/min 700 @ 4/min drinks a minute, 0.3 l each** Ice bank weight in kg... -
Page 20: Technical Picture
IntelliBlue R134 60Hz Technical picture Units IntelliBlue 3 and 4 Connection plate Air flow Water level indicator Controller display Air flow Drain Air flow IntelliBlue 5 Connection plate Controller display Air flow Air flow Air flow... -
Page 21: Connection Plate
IntelliBlue R134 60Hz Connection plate IntelliBlue 3 and 4 Stillwater Soda Soda Cable Guidance Return Flow Water Syrup OUT Syrup IN IntelliBlue 5 Soda Soda Water IN Cable Soda Return Soda Return Flow Flow Guidance Syrup IN Syrup OUT... -
Page 22: Problems And Troubleshooting
IntelliBlue R134 60Hz 10 Problems and Troubleshooting Before looking for problems with the dispensing equipment, first check: Is the electricity to the device interrupted? Is the flow of water to the device interrupted? Are the beverage containers empty? ... -
Page 23: Diagnostic Messages
IntelliBlue R134 60Hz 11 Diagnostic messages Message Cause Remedy Check CO supply Change CO cylinder inlet pressure below operating pressure NOK Adjust pressure regulator pressure of 6 bar Check CO pressure switch Check electric connections Check carbonator bowl Check CO supply Carbonator pump pressure below Change carbonator pump... -
Page 24: Flow Charts And Circuit Diagrams
IntelliBlue R134 60Hz 12 Flow Charts and Circuit Diagrams 12.1 Flow Chart IntelliBlue 12.2 Flow Chart IntelliBlue... -
Page 25: Flow Chart Intelliblue 5 Single Recirculation
IntelliBlue R134 60Hz 12.3 Flow Chart IntelliBlue 5 single recirculation 12.4 Circuit diagram... -
Page 26: Exploded Views And Recommended Spare Parts
IntelliBlue R134 60Hz 13 Exploded Views and recommended spare parts 13.1 IntelliBlue 3... - Page 27 IntelliBlue R134 60Hz Spare Part List IntelliBlue 3 / Ersatzteilliste IntelliBlue 3 Recommended Part-Nr. Description Bennennung Spare Part 44-0000-207 Compressor FR 11 X Kompressor FR 11 X 44-0000-020 Fan motor 6W / 230V 50Hz EBM Lüftermotor iQ3620-310250 14-9539-000 Dryer 2 x 6,1/2,5 - R134a...
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Page 28: Intelliblue 4
IntelliBlue R134 60Hz 13.2 IntelliBlue 4... - Page 29 IntelliBlue R134 60Hz Spare Part List IntelliBlue 4 Recommended Part-Nr. Description Bennennung Spare Part 44-0000-262 Compressor CAJ 4476 Y 220V 60Hz Kompressor CAJ 4476 Y 220V 60Hz 22-0105-775 Probe Hot gas / Ambient Fühler Heißgas / Ambient 44-0000-009 Fan Motor 25 WATT Fan Motor 25 WATT 44-0000-060 Fan D275mm sucking Lüfterflügel D275mm saugend...
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Page 30: Intelliblue 5 Single Carbonator
IntelliBlue R134 60Hz 13.3 IntelliBlue 5 Single carbonator... - Page 31 IntelliBlue R134 60Hz Spare Part List IntelliBlue 5 Single Carbonator Recommended Part-Nr. Description Bennennung Spare Part 22-0107-782 Castor lockable Rolle feststellbar 44-0000-263 Compressor CAJ 4511 220V/60Hz Kompressor CAJ 4511 220V/60Hz 22-0107-781 Castor Rolle 44-0000-018 Fan motor 34W 230V 50/60Hz Fan motor 34W 230V 50/60Hz 44-0000-061 Fan blade 300mm sucking...
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