SAFETY WARNING: ALWAYS READ AND UNDERSTAND THIS OPERATIONS MANUAL BEFORE OPERATING THE HEATER OR SERVICING YOUR HEATER! DO NOT run heater in an enclosed area. Exhaust gases contain carbon monoxide, an odourless and deadly poison. This equipment is designed for outdoor use only. Be sure to always wear personal protective equipment when operating this equipment.
P-SERIES HANDLE K-FMEB-380 EYE BOLT 3/8"- DIN 580 (OPTIONAL) BPCP-580-400-Z BENT PULL CLEVIS PIN 5/8" BPCP-120-400-Z BENT PULL CLEVIS PIN 1/2" BPCP-580-300-Z BENT PULL CLEVIS PIN 5/8" FLAT-380-SAE-Z FLAT WASHER NILN-380-Z NYLON-INSERT LOCKNUT 6 P SERIES MINI IR ASPHALT HEATERS...
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VENTURI P2 050-003-001 VENTURI COVER 020-001-001 HDE IDENTIFICATION PLATE LOCK516-SS316 STAINLESS STEEL SPLIT LOCK WASHER CAR516-100-SS316 STAINLESS STEEL SQUARE-NECK CARRIAGE BOLT HN516-SS316 HEX NUT KIT 2,3,4 HDE PC2 PC2 HEATER CARTRIDGE WITH GASKETS 8 P SERIES MINI IR ASPHALT HEATERS...
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P2 ASSEMBLY ITEM QUANT. PART Nr. REV. DESCRIPTION 100-207-201 P2 TANK SUPPORT BASE 100-103-201 P2-SERIES PROPANE TANK SUPPORT 100-004-1T1H PROPANE COMPONENTS SP212-7PA PIPE CLAMP 01-473 MANUAL HOLDER SMALL 46F-6-4 FEMALE CONNECTOR THRS-12-2-Y TANK HOLDER STRAP III6C26FS6FS6 PROPANE HOSE POL HARD NOSE TAILPIECE FLAT-140-SAE-Z FLAT WASHER NILN-140-Z...
P2 REGULATOR ITEM QUANT. PART Nr. REV. DESCRIPTION MEGR-6120-60 REGULATOR 251LFB11 PRESSURE GAUGE SS113-B6 SS PIPE NIPPLE 58-1-4 BALL VALVE 48F-6-4 MALE CONNECTOR 149F-6-4 ELBOW BRASS 10 P SERIES MINI IR ASPHALT HEATERS...
P3 OPTIONAL WIND SKIRTS ITEM QUANT. PART Nr. REV. DESCRIPTION PS-3-75 PS-3 MINI HEATER 100-006-301 P3-SERIES WIND SKIRT 100-006-302 P3/4-SERIES WIND SKIRT 100-006-001 P-SERIES WIND SKIRT LOCK-KIT (OPTION) 12 P SERIES MINI IR ASPHALT HEATERS...
P3 ASSEMBLY ITEM QUANT. PART Nr. REV. DESCRIPTION 100-002-301 P3-SERIES FRAME BASE ASSEMBLY 100-003-P3-1TR-1H P3-P4 SERIES TANK SUPPORT 100-005-501-SBN CASTER HOLDER SWIVEL - BRAKE - NO LOCK 100-005-501-SNL CASTER HOLDER SWIVEL - NO BRAKE - LOCK 100-005-501-SNL CASTER HOLDER SWIVEL - NO BRAKE - LOCK 100-102-101 P-SERIES HANDLE BAR 020-001-001...
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100-102-001 P-SERIES HANDLE BAR BRACKET 020-003-001 WARNING DECALS 020-003-003 WARNING DECALS SP217-2PA PIPE CLAMP 149F-6-4 ELBOW BRASS III6C26FS6FS6 PROPANE HOSE FLAT-380-SAE-Z FLAT WASHER NILN-380-Z NYLON-INSERT LOCKNUT HH380-100-G5Z HEX BOLT SHS140-112-Z SOCKET HEAD SCREW 14 P SERIES MINI IR ASPHALT HEATERS...
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POL HARD NOSE TAILPIECE 46F-6-4 FEMALE CONNECTOR 01-473 MANUAL HOLDER SMALL FLAT-140-SAE-Z FLAT WASHER NILN-140-Z NYLON-INSERT LOCKNUT SHS140-158-Z SOCKET HEAD SCREW HH140-780-G5Z HEX BOLT FLAT-380-SAE-Z FLAT WASHER NILN-380-Z NYLON-INSERT LOCKNUT HH380-100-G5Z HEX BOLT 640F-6 BRASS CAP 16 P SERIES MINI IR ASPHALT HEATERS...
P3-150 HINGE KIT ASSEMBLY ITEM QUANT. PART Nr. REV. DESCRIPTION 100-104-002 PC-SERIES OUTER HINGE 100-104-001 PC-SERIES INNER HINGE 100-601-003 CONNECTOR HINGE PIN 100-205-002-R00 PC SERIES FRAME LOCK PART FLAT-380-SAE-Z FLAT WASHER NILN-380-Z NYLON-INSERT LOCKNUT HH380-100-G5Z HEX BOLT RRE-340-S EXTERNAL RETAINING RING K-FMEB-380 EYE BOLT 3/8"- DIN 580 (OPTIONAL) III6C40FS6FS6...
P4 OPTIONAL WIND SKIRTS ITEM QUANT. PART Nr. REV. DESCRIPTION PS-4-STD P4-STANDARD MINI HEATER 100-006-401 P4-SERIES WIND SKIRT 100-006-302 P3/4-SERIES WIND SKIRT 100-006-001 P-SERIES WIND SKIRT LOCK-KIT (OPTION) 24 P SERIES MINI IR ASPHALT HEATERS...
P4 ASSEMBLY ITEM QUANT. PART Nr. REV. DESCRIPTION 100-002-401 P4-SERIES FRAME BASE ASSEMBLY 100-003-P3-1TR-1H P3-P4 SERIES TANK SUPPORT 100-005-501-SBN CASTER HOLDER SWIVEL - BRAKE - NO LOCK 100-005-501-SNL CASTER HOLDER SWIVEL - NO BRAKE - LOCK 100-005-501-SNL CASTER HOLDER SWIVEL - NO BRAKE - LOCK 100-102-101 P-SERIES HANDLE BAR 020-001-001...
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100-102-001 P-SERIES HANDLE BAR BRACKET 020-003-001 WARNING DECALS 020-003-003 WARNING DECALS FLAT-380-SAE-Z FLAT WASHER NILN-380-Z NYLON-INSERT LOCKNUT HH380-100-G5Z HEX BOLT SP217-2PA PIPE CLAMP SHS140-112-Z SOCKET HEAD SCREW 149F-6-4 ELBOW BRASS III6C38FS6FS6 PROPANE HOSE 26 P SERIES MINI IR ASPHALT HEATERS...
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POL HARD NOSE TAILPIECE 46F-6-4 FEMALE CONNECTOR 01-473 MANUAL HOLDER SMALL FLAT-140-SAE-Z FLAT WASHER NILN-140-Z NYLON-INSERT LOCKNUT SHS140-158-Z SOCKET HEAD SCREW HH140-780-G5Z HEX BOLT FLAT-380-SAE-Z FLAT WASHER NILN-380-Z NYLON-INSERT LOCKNUT HH380-100-G5Z HEX BOLT 640F-6 BRASS CAP 28 P SERIES MINI IR ASPHALT HEATERS...
P4-200 HINGE KIT ASSEMBLY ITEM QUANT. PART Nr. REV. DESCRIPTION 100-104-002 PC-SERIES OUTER HINGE 100-104-001 PC-SERIES INNER HINGE 100-601-003 CONNECTOR HINGE PIN 100-205-002-R00 PC SERIES FRAME LOCK PART FLAT-380-SAE-Z FLAT WASHER NILN-380-Z NYLON-INSERT LOCKNUT HH380-100-G5Z HEX BOLT RRE-340-S EXTERNAL RETAINING RING K-FMEB-380 EYE BOLT 3/8"- DIN 580 (OPTIONAL) III6C40FS6FS6...
REGULATOR ITEM QUANT. PART Nr. REV. DESCRIPTION MEGR-6120-60 REGULATOR 251LFB11 PRESSURE GAUGE SS113-B6 SS PIPE NIPPLE 58-1-4 BALL VALVE 145F-6-4 BRANCH TEE CONNECTOR 48F-6-4 MALE CONNECTOR 36 P SERIES MINI IR ASPHALT HEATERS...
CASTERS WITH SWIVEL LOCK ITEM QUANT. PART Nr. REV. DESCRIPTION 100-101-501 P-SERIES CASTER HOLDER 50040B SWIVEL CASTER NO BRAKE FLAT-380-SAE-Z FLAT WASHER NILN-380-Z NYLON-INSERT LOCKNUT HH380-118-G5Z HEX BOLT 80464 CASTER SWIVEL LOCK 38 P SERIES MINI IR ASPHALT HEATERS...
If skin becomes irritated, remove soiled clothing. Do not rub or scratch exposed skin. Wash area of contact thoroughly with soap and water. Using a skin cream or lotion after washing may be helpful. Respiratory Tract 44 P SERIES MINI IR ASPHALT HEATERS...
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PRODUCT SAFETY - REFRACTORY CERAMIC If respiratory tract irritation develops, move the person to a dust free location. Gastrointestinal If gastrointestinal tract irritation develops, move the person to a dust free environment. If any of the above irritations persist, seek medical attention immedi- ately.
3. Place heaters over area that needs repair, use only the correct number of heaters to cover the repair area. • Turn unused heaters off. 4. Heat area that needs repair with the heaters on high pressure (25-35 PSI). 46 P SERIES MINI IR ASPHALT HEATERS...
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HEATER OPERATION • Make sure that surface temperature of the asphalt never exceeds 150C (300F) • Time required to soften asphalt to depth of about 2” (0.51mm) will vary depending on the following: ♦ W eather Conditions ♦ T ype of Asphalt Mix (Course or Fine, AC Content) ♦ S tarting Temperature of the Asphalt ♦ S urfaces Lightness - Dark Surfaces Absorb Radiation Better ♦ E xtraneous Materials are Present in Repair Area (ie.
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Slowly turn on the gas valve. If opened too fast the safety valve will close. If this happens close tank and start over. Test for leaks with soapy mixture. Adjust your pressure to 35 PSI to light the heaters. 48 P SERIES MINI IR ASPHALT HEATERS...
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HDE replacement or repair parts from your authorized HDE dealer. Use of another manufacturer’s parts pay void warranty consideration. Resources Publications Contact your HDE dealer for publications and videos covering safety, operation, service, and repair of your equipment. Heat Design Equipment Inc. Training For information about on-site or individualized training contact your HDE dealer. ASPHALTHEATER.COM 49...
This will eliminate the fibres from travelling through the air. Remove the 5/16 x 1” bolts that hold the heater together. Remover the skirt portion of the heater. Remover the heater cartridge and gasket, place in a garbage bag. 50 P SERIES MINI IR ASPHALT HEATERS...
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HEATER CARTRIDGE REPLACEMENT Place the gaskets so they interlock. Ensure the area that is narrow at bolt hole is towards the outside edge of the heater. Finish placing the gaskets so they lay flat and are interlocked. Carefully place the ceramic cartridge on top of the gaskets. Make sure the gaskets do not shift.
WILL CAUSE THE HEATER TO PERFORM POORLY. Re-tighten the orifice holder ensuring there is a small amount of pipe sealant on the threads. Suggested: Clean filter once a year Re-install the protective hood. 52 P SERIES MINI IR ASPHALT HEATERS...
TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION HEATERS ARE RUNNING AT DIF- Orifice is plugged or ceramic cartridge Clean orifice or run heater until it is dry FERENT TEMPERATURES is wet FLAMES ARE COMING OUT BE- TWEEN THE UPPER PLENUM AND Gasket is damaged Replace gasket HEATER SKIRT REGULATOR SHOWS PRESSURE...
Q: How soon after a repair can you drive over it? Once the repaired surface has returned close to normal surface temperature. This is dependent on the 54 P SERIES MINI IR ASPHALT HEATERS...
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IR REPAIR FAQ original surface material and inclement weather, but even in poor conditions is usually no longer than 30 minutes. Q: I’ve seen other infrared repair systems on the market, how is the HDE system different? In short, it’s the HEAT! That what our customers tell us. HDE’s Patented Technology allows for uniform heat distribution without burning of any of the asphalt.
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With this process you will end up with a spotty look of dark and light areas. Although this will still have a visual difference from any asphalt next to the area in question it will fade quick and in no time you will not see the difference. 56 P SERIES MINI IR ASPHALT HEATERS...
Subject to the limitation and exclusions herein, free replacement parts will be provided at any Authorized HDE dealership for any HDE equipment or parts manufactured by Heat Design Equipment that fail due to a defect in material or workman- ship within one (1) year of purchase. Free labour will be provided at any authorized HDE dealership for installation of parts under this warranty during the first year following “initial commercial”...
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WARRANTY Record your serial plate information from your machine and record the date and location of purchase. 58 P SERIES MINI IR ASPHALT HEATERS...
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