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Operator's Manual
MAGNUM PRO STYLE GUNS
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Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)
IM10 8
| Issue D ate Mar - 24
© www.airgas.com, Inc. All Rights Reserved.
For use with Part Numbers:
RAD64006200, RAD64006201,
RAD64006202, RAD64006203,
RAD64006204, RAD64006205,
RAD64006206, RAD64006207,
RAD64006208, RAD64006209,
RAD64006210, RAD64006211,
RAD64006213, RAD64006214,
RAD64006215, RAD64006248
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Summary of Contents for Airgas RADNOR RAD64006200
- Page 1 RAD64006202, RAD64006203, RAD64006204, RAD64006205, RAD64006206, RAD64006207, RAD64006208, RAD64006209, RAD64006210, RAD64006211, RAD64006213, RAD64006214, RAD64006215, RAD64006248 Save for future reference Date Purchased Code: (ex: 10859) Serial: (ex: U1060512345) IM10 8 | Issue D ate Mar - 24 © www.airgas.com, Inc. All Rights Reserved.
- Page 2 THANK YOU FOR SELECTING A QUALITY PRODUCT BY KEEP YOUR HEAD OUT OF THE FUMES. RADNOR. DON’T get too close to the arc. Use corrective lenses if necessary to stay a reasonable distance away from the arc. READ and obey the Safety Data PLEASE EXAMINE CARTON AND EQUIPMENT FOR Sheet (SDS) and the warning label DAMAGE IMMEDIATELY...
- Page 3 SAFETY with hot engine parts and igniting. Do not spill fuel when lling SECTION A: tank. If fuel is spilled, wipe it up and do not start engine until fumes have been eliminated. WARNINGS 1.d. Keep all equipment safety guards, covers and devices in position and in good repair.
- Page 4 SAFETY ELECTRIC SHOCK ARC RAYS CAN BURN. CAN KILL. 3.a. The electrode and work (or ground) circuits are 4.a. Use a shield with the proper filter and cover plates to protect your electrically “hot” when the welder is on. Do eyes from sparks and the rays of the arc when welding or not touch these “hot”...
- Page 5 SAFETY WELDING AND CUTTING CYLINDER MAY EXPLODE IF SPARKS CAN CAUSE DAMAGED. FIRE OR EXPLOSION. 7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used 6.a. Remove fire hazards from the welding area. If and properly operating regulators designed for this is not possible, cover them to prevent the welding sparks the gas and pressure used.
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Page 6: Table Of Contents
TABLE OF CONTENTS INSTALLATION .............................SECTION A GENERAL DESCRIPTION (100 AMP) ..........TECHNICAL SPECIFICATIONS (100 AMP) .......... GENERAL DESCRIPTION (175 & 250AMP) .......................A-2 TECHNICAL SPECIFICATION (175 & 250AMP) ......................A-2 GENERAL DESCRIPTION (350 & 450 AMP) ......................A-3 TECHNICAL SPECIFICATIONS (350 & 450 AMP) .......................A-3 INSTALLATION (100 AMP) ............................A-4... -
Page 7: Installation
INSTALLATION MAGNUM PRO STYLE GUNS G ENERAL DESCRIPTION (100 AMP) The RADNOR 100 AMP for MIG or Flux –cored welding is an ext remely compact and light weight gun and cable assembly. It is id eal for most home, farm and small shop projects, auto body wo 100 AMP, 175 AMP &... -
Page 8: General Description (175 & 250Amp
INSTALLATION MAGNUM PRO STYLE GUNS GENERAL DESCRIPTION (175 & 250AMP) The RADNOR 175 AMP semiautomatic air-cooled welding gun is designed for the line of POWER MIG multi-processor welders. Do not touch electrically live parts Small and lightweight, the 175 AMP is ideal for most home, such as output terminals or farm, and small shop projects, as well as auto body work and internal wiring... -
Page 9: General Description (350 & 450 Amp
INSTALLATION MAGNUM PRO STYLE GUNS GENERAL DESCRIPTION (350 & 450 AMP) The RADNOR 350 AMP & 450 AMP AMP guns and cable assemblies have been designed to meet IEC 60974-7 specification for welding with steel electrode using the GMAW 350 AMP & 450 AMP. (gas metal arc welding) and gas-shielded FCAW (flux- cored arc welding) processes. -
Page 10: Installation (100 Amp
INSTALLATION MAGNUM PRO STYLE GUNS INSTALLATION (100 AMP) Read this entire installation section before you start installation. 100 AMP, 175 AMP & 250 AMP. SAFETY PRECAUTIONS INSTALLATION ELECTRIC SHOCK can kill. Do not touch electrically live parts such as • output terminals or internal wiring. - Page 11 INSTALLATION MAGNUM PRO STYLE GUNS LINER INSTALLATION AND TRIMMING (100 AMP) POWER MIG 140-180 INSTALLATION (LINCOLN FEEDERS) (100 AMP) a. Lay the gun and cable straight on a flat surface. Front of machine, side door and wire drive cover have to be b.
- Page 12 INSTALLATION MAGNUM PRO STYLE GUNS INSTALLATION (175 & 250 AMP) IDENTIFY AND LOCATE COMPONENTS - 175 AMP The RADNOR 175 AMP welding gun delivers wire and welding current to the weld. The components of the gun are identified Read this entire installation section before below.
- Page 13 INSTALLATION MAGNUM PRO STYLE GUNS IDENTIFY AND LOCATE COMPONENTS - 250 AMP The RADNOR 250 AMP welding gun delivers wire and welding current to the weld. The components of the gun are identified below. 1. Nozzle 2. Contact tip - Provides electrical contact to the wire. 3.
- Page 14 INSTALLATION MAGNUM PRO STYLE GUNS POWER MIG INSTALLATION (LINCOLN FEEDERS) LINER INSTALLATION AND TRIMMING INSTRUCTIONS (175 & 250 AMP) (175 & 250 AMP) a. Lay the gun and cable straight on a flat surface. a. Open the case side door. b.
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Page 15: Installation (350 & 450 Amp
INSTALLATION MAGNUM PRO STYLE GUNS INSTALLATION (350 & 450 AMP) Read this entire installation section before you start installation. 350 AMP & 450 AMP. WARNING SAFETY PRECAUTIONS ELECTRIC SHOCK can kill. Do not touch electrically live • parts such as output terminals or internal wiring. - Page 16 INSTALLATION MAGNUM PRO STYLE GUNS K613-1 Installation CONNECTOR KIT INSTALLATION TO GUN CABLE (350 & 450 AMP) a. Remove brass cable connector and insulation tube from the The RADNOR 350 AMP & 450 AMP guns are shipped as K613-1 Kit. Slide the insulation tube onto the connector from generic assemblies and must be assembled to a Magnum threaded end and screw it onto the feeder end of the gun Connector Kit before they can be connected to a wire feeder.
- Page 17 INSTALLATION MAGNUM PRO STYLE GUNS LINER INSTALLATION AND TRIMMING CONTACT TIP AND GAS NOZZLE INSTALLATION INSTRUCTIONS (350 & 450 AMP) (350 & 450 AMP) a. Lay the gun and cable straight on a flat surface. a. Choose the correct size contact tip for the electrode being used (wire size is stenciled on the side of the contact tip) b.
- Page 18 INSTALLATION MAGNUM PRO STYLE GUNS Connection to Miller Feeders Gun and cable assemblies which were assembled with a K466-3 connection kit will connect easily to a variety of popular Miller wire feeders. a. Check that the gun liner, connector cap liner, driverolls and guide tubes are appropriate for the electrode size being used.
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Page 19: Operation
OPERATION MAGNUM PRO STYLE GUNS ARC RAYS can burn. • Wear eye, ear and body protection. 100 AMP, 175 AMP & 250 AMP. Only qualified personnel should operate this equipment. ELECTRODES AND EQUIPMENT The RADNOR 100 AMP, 175 AMP & 250 AMP guns and cables have been designed for use with Lincoln L- 50 and L-56, solid steel wire electrodes for the GMAW process and Lincoln Outershield cored electrodes for the gas-shielded FCAW... -
Page 20: Operation (350 & 450 Amp
OPERATION MAGNUM PRO STYLE GUNS ARC RAYS can burn. • Wear eye, ear and body protection. 350 AMP & 450 AMP. Only qualified personnel should operate this equipment. MAKING A WELD WARNING WHEN USING AN OPEN ARC PROCESS, IT IS NECESSARY TO USE CORRECT EYE, HEAD, AND BODY PROTECTION. -
Page 21: Accessories
ACCESSORIES MAGNUM PRO STYLE GUNS ACCESSORIES RADNOR 175 AMP CONTACT TIP GAS DIFFUSER GASLESS NOZZLE WIRE PKG. QTY. THREAD-ON PKG. QTY. THREAD-ON DIAMETER IN PKG. QTY.-10 RAD64006241 (MM) RAD64006240 0.030 (0.8) RAD64006223 0.035 (0.9) RAD64006225 0.045 (1.2) RAD64006227 0.052 (1.3) RAD64006229 0.062 (1.6) RAD64006230... - Page 22 ACCESSORIES MAGNUM PRO STYLE GUNS RADNOR 250 AMP CONTACT TIP STANDARD TAPERED TIP WIRE DIAMETER IN (MM) PKG. QTY.-10 PKG. QTY.-10T 0.030 (0.8) RAD64006223 RAD64006224 0.035 (0.9) RAD64006225 RAD64006226 0.045 (1.2) RAD64006227 RAD64006228 0.052 (1.2) RAD64006229 ------ 0.062 (1.6) RAD64006230 ------ GUN TUBE INSULATOR GAS DIFFUSER...
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Page 23: Maintenance
MAINTENANCE MAGNUM PRO STYLE GUNS GUN CABLE CLEANING (175 & 250 AMP) Clean cable liner after using approximately 300 pounds (136 kg) of electrode. Remove the cable from the wire feeder and lay 100 AMP, 175 AMP & 250 AMP. it out straight on the floor. -
Page 24: Maintenance (350 & 450 Amp)
MAINTENANCE MAGNUM PRO STYLE GUNS GUN CABLES (350 & 450 AMP) Cable Cleaning Clean cable liner after using approximately 300 (136 kg) pounds 350 AMP & 450 AMP. of electrode. Remove the cable from the wire feeder and lay it out straight on the floor. - Page 25 MAINTENANCE MAGNUM PRO STYLE GUNS g. Check that the cable boot and both halves of the strain relief Position the cable boot and strain relief on the are on the cable. Slip the connector nut over the copper cable so it fits in cable handle cavity and lock the strain strands with the thread end out.
- Page 26 MAINTENANCE MAGNUM PRO STYLE GUNS Wire Feeder End Repair f. Check that the cable boot and cable handle are on the cable. Slip the connector nut over the copper strands with a. Remove the cable liner per Removal, Installation, and the threaded end out.
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Page 27: Troubleshooting
TROUBLESHOOTING MAGNUM PRO STYLE GUNS TROUBLESHOOTING How to Use Troubleshooting Guide WARNING Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. - Page 28 TROUBLESHOOTING MAGNUM PRO STYLE GUNS Observe all Safety Guidelines detailed throughout this manual PROBLEM POSSIBLE AREAS OF RECOMMENDED COURSE OF ACTION (SYMPTOMS) MISADJUSTMENT(S) Drive rolls turn, but wire Gun cable kinked and/or twisted. Keep as straight as possible. Inspect cable and will not feed or wire replace if necessary.
- Page 29 Do not touch electrically live parts or Keep flammable materials away. Wear eye, ear and body protection. WARNING electrode with skin or wet clothing. Insulate yourself from work and ground. Spanish AVISO DE No toque las partes o los electrodos Mantenga el material combustible Protéjase los ojos, los oídos y el bajo carga con la piel o ropa moja-...
- Page 30 Keep your head out of fumes. Turn power off before servicing. Do not operate with panel open or WARNING Use ventilation or exhaust to guards off. remove fumes from breathing zone. Spanish AVISO DE Los humos fuera de la zona de res- Desconectar el cable de ali- No operar con panel abierto o piración.
- Page 31 MANUFACTURER WARRANTY Lincoln Electric Company (“Lincoln”) is the manufacturer of the Product sold to you by Airgas and as such, Lincoln warrants to the Purchaser ( that the Product will be free of defects in workmanship and material.
- Page 32 Lincoln’s sole and exclusive option. At Airgas’s or Lincoln’s request, the Purchaser must return, either to Airgas or its Authorized Service Facility, any Product(s) claimed defective under Lincoln’s warranty.
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