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Schuchmann mats. User Manual

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mats. The recumbent tricycle that grows with you.

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  • Page 1 mats. User Manual mats. The recumbent tricycle that grows with you.
  • Page 2 Instructions for use may deviate from your prod- uct due to differing equipment. We reserve the right to make technical modifications. Important information! Ensure that these Instructions for use remain with the product. Your schuchmann Team...

  • Page 3: Table Of Contents

    2. Product description. Contents. 1. Preparation................. 06 1.1 Delivery ..........................06 1.2 Safety measures prior to use ................06 1.3 Safe disposal .......................06 1.3.1 Packaging ......................06 1.3.2 Product ........................06 1.4 Where to store the Instructions for use ............07 2. Product description..............07 2.1 Material information ....................
  • Page 4 Contents. 3.3 Display and operation...................20 3.3.1 Switch on ......................20 3.3.2 Switch off ......................20 3.3.3 Start-up assistance ..................21 3.3.4 Setting the assistance level or recovery level ......... 22 3.3.5 Charge status display ................23 3.3.6 Functions ......................23 3.3.7 Deleting counter readings ................ 25 3.3.8 Brightness switching ..................
  • Page 5 Contents. 6.2 Servicing / controls ....................45 6.3 Maintenance ......................46 6.3.1 Maintenance specifications ..............46 6.3.2 Maintenance plan ..................47 6.4 Repairs ........................... 47 6.5 Controls ......................... 47 6.6 Storage ..........................48 6.7 Spare parts ........................48 6.8 Duration of use and re-use .................48 6.9 Error messages and troubleshooting .............

  • Page 6: Preparation

    1. Preparation. 1.1 Delivery On receiving the product, please check it for completeness, lack of faults and any transport damage. Inspect the goods in the presence of your forwarder. Should transport damage have occurred, please arrange for an inventory (determination of the faults) to be made in the presence of the forwarder.

  • Page 7: Where To Store The Instructions For Use

    Please store these Instructions for use carefully and ensure that these instructions for use remain with the product in case of re-use. Should you lose the instructions, you can always download an updated version at www.schuchmann.de. 2. Product description. 2.1 Material information All base frames are made of aluminium, which is non-corroding and powder-coated.

  • Page 8: Indications

    2. Product description. 2.3.1 Indications The recumbent tricycle mats. is suited for users with balance disorders, weakness of postural control in the thorax and/or deformities in the pelvic area or spine, who cannot use standard bicycles or vehicles, even with commercial support wheels, due to their disabilities.

  • Page 9: Contraindications

    2. Product description 2.3.2 Contraindications In general, the indication should be accompanied by a doctor/ortho- paedist. It should therefore be clarified prior to procurement whether contraindications exist for the patient. Any danger to the user or others through the use of a recumbent tricycle should be excluded. In general, any type of pain represents a contraindication.

  • Page 10: Equipment In Accordance With Stvzo

    2. Product description. • Before every journey, make sure that the seat is locked and that all screws, especially those for adjusting the seat position, are firmly tightened. Please also observe the warning stickers on the rear axle carriers. • Adjustments to the seat (e.g. height, angle, backrest angle adjustment) may only be made when the seat is unloaded.

  • Page 11: Accessories

    2. Product description. 2.7 Accessories • Foot pans with (dynamic) leg guidance • Headrest • Ergotec pedals • 4-point strap • Bag • Thorax pelotte pads • Grip protection • Upper handlebars • Double changeover • Wide seat (rigid gear/neutral) •...

  • Page 12: Pennant

    2. Product description. 2.8.1 Pennant The pennant (A) shown above is for better visibility of the mats. recumbent tricycle and therefore obviously also of the user. The pennant together with the plastic rod (about 160 cm long) is attached to the rear axle. For easy handling, the pennant can be removed and can easily be re-inserted into the rear axle mount (B), which is already mounted on delivery.

  • Page 13: Triple Changeover (Rigid Gear/Neutral/8-Gear)

    2. Product description. There are two ways to drive the recumbent tricycle: Either you drive only one wheel and the second simply turns with it, without a connection to the drive. Or you can use a differential and drive both rear wheels equally. This gives you a smooth drive, which is not only an advantage when cornering and accelerating, but also works better on slippery roads.

  • Page 14: The Initial Riding Attempts

    2. Product description. 2.10.1 The initial riding attempts Please remember that, prior to using mats. for the first time, you must first practice with an accompanying escort in order to learn corner and brake on the tricycle, as this is where the risk of accidents is greatest. Always ride around curves as slowly as possible.

  • Page 15: E-Drive

    2. Product description. 3. E-drive 3.1 Components 3.1.1 Motor The mats. recumbent tricycle is optionally equipped with a brushless electric mo- tor (A) as a power source. This provides both a strong torque in continuous operation as well as considerable peak torques (for example when starting).

  • Page 16: Lithium Ion Battery Pack

    1. Preparation. 3. E-drive 3.2 Lithium ion battery pack The battery pack pack is very light, but with very high charging capacity. Prop- er charging and protection against deep discharge and overheating will significantly increase the service life. A corresponding charge controller, which takes into account all these require- ments, is therefore already integrated in the supplied charger.

  • Page 17: Charging

    2. Product description. 3. E-drive. temperature of the warm room by connecting the appliance to the electrical mains. Keep the charger in the place where it is operated. The charger may only be used to charge the supplied rechargeable batteries. Any other use of the charger is not permitted. 3.2.1 Charging The battery pack should be charged first be- fore using it for the first time.
  • Page 18 1. Preparation. 3. E-drive. before recommissioning. • The battery pack has its maximum performance at room temperature. Therefore, the temperature of the battery pack should not be below 10°C and not higher than 25°C when starting off. • For longer trips with high motor power, the battery pack can become very hot.

  • Page 19: Insertion And Removal

    2. Product description. 3. E-drive. Charge status display LED on the charger lights up red Battery pack being charged LED on the charger lights up green End of charging reached, trickle charge active If the battery pack is charged on the tricycle, the current charge status can also be read on the display.

  • Page 20: Display And Operation

    1. Preparation. 3. E-drive. 3.3 Display and operation The display contains the following display elements Assistance level Lighting Battery pack charging status Current speed Function display Display line For upper handlebars: The control unit is located on the handlebar with the three MODE (A), arrow up (B) and arrow down (C) buttons.

  • Page 21: Start-Up Assistance

    2. Product description. 3. E-drive. 3.3.3 Start-up assistance The start-up assistance is an optional function of the drive system. It allows starting with electrical assistance without pedaling up to a speed of max. 6 km/h. The starting behaviour is generally more powerful and direct with the push button.

  • Page 22: Setting The Assistance Level Or Recovery Level

    1. Preparation. 3. E-drive. 3.3.4 Setting the assistance level or recovery level drive system provides three different degrees assistance for operation. Support Standard Power Start-up behav- iour Range To select a higher level of assistance, press the arrow up (A) button once. To select a lower level of assistance, press the arrow down (B) button once.

  • Page 23: Charge Status Display

    2. Product description. 3. E-drive. 3.3.5 Charge status display The display on the top right (A) under “battery pack” constantly shows the battery pack charge status. Depending on the charge level, up to six display segments are illuminated. Number of segments in the display Status of the rechargeable battery pack Battery pack fully charged 1 (flashing)
  • Page 24 1. Preparation. 3. E-drive. The active function is represented by an oval symbol (A) above the display line. • Dist - Total kilometre counter All driven kilometre distances are totaled. • Trip - Driven trip All kilometres driven since the last deletion are totaled.

  • Page 25: Deleting Counter Readings

    2. Product description. 3. E-drive. 3.3.7 Deleting counter readings The following counter readings on the display can be deleted by the user: • Driven kilometres (trip) • Driven time (Time) • Average trip speed (AVG) These meter readings can not be deleted individually, but only together all at once.

  • Page 26: Switching The Lighting On And Off

    1. Preparation. 3. E-drive. 3.3.9 Switching the lighting on and off This function makes it possible to oper- ate the lighting with the battery pack of the drive system. To switch on the lighting, keep the button (A) pressed. The lighting will be switched on after approx.

  • Page 27: Settings

    4. Settings. Settings and adjustments to the product or accessories may only be made by people who have been given the necessary instructions by a medical product advisor. Please ensure that none of the user's extremities are in the respective area when making adjustments of any kind to minimise the risk of injury.
  • Page 28 4. Settings. joint angle (1, 2, 3, 4, 5, 8, 9, 10 - see Point 2.3.1) supports the best possible power transmission for the condition in ques- tion, the distance from the seat to the pedals can be adjusted. If an individual adjustment of the leg length is necessary due to e.g.
  • Page 29 4. Settings. When adjusting the seat, please proceed step by step and make changes to the seat tilt, backrest angle and seat height separately. seat tilt angle Pull the tension strap (A). If you pull on the side of the loop on which 3 "mannis." are visible, you activate the seat tilt.

  • Page 30: Brakes

    4. Settings. Seat height To adjust the seat height, loosen the two screws (A) on both sides, adjust the seat to the desired height and retighten the screws (A). The height of the seat has an affect on the transfer in and out of the recumbent tricycle mats.

  • Page 31: Parking Brake

    4. Settings. 4.2.1 Parking brake The parking brake supports the user when getting on and off and also secures the recumbent tricycle against unintentional rolling away. Actuating the lever (A) activates or releases the mechanical disc brake on the rear wheel; with a hydraulic disc brake, it is activated on the front wheel.

  • Page 32: Tyres And Hoses

    4. Settings. Warning • Disc brake pads, brake callipers and brake discs become extremely hot during use. Contact with a hot brake can lead to serious injuries. Care should be taken not to touch the brake calliper, brake disc or brake pads when the disc brake is hot.

  • Page 33: Light System / Dynamo

    4. Settings. 4.4 Light system / dynamo The recumbent tricycle is equipped with a light system according to STVZO. Hub dynamo: The hub dynamo (A) is integrated into the wheel and is switched on via the switch (B) on the headlight.

  • Page 34: 2-Point Strap

    4. Settings. 4.5 2-point strap The 2-point strap is used to position the user and can be individually adjusted in length. To do this, pull the sliders (A) and the corresponding strap ends and shorten or lengthen the lap belt as required. The 2-point strap is equipped with a safety lock (B) for closing and opening.

  • Page 35: Accessories

    5. Accessories 5.1 Foot pans The foot pan provides lateral guidance and therefore prevents internal or external rotation of the foot. To guarantee this function, the foot pan is adjustable in width, which can be conducted by loosening the three screws (A) and shifting the side part (B) in the slotted hole.

  • Page 36: Foot Pans With Leg Guidance

    5. Accessories 5.2 Foot pans with leg guidance For the function and adjustment of the foot pans, see Point 5.1. The leg guidance also stabilises the ankle and reduces the internal rotation of the leg. The leg guidance can be adjusted by loosening the nuts (A) and shifting them in the slotted hole.

  • Page 37: Foot Pans With Dynamic Leg Guidance

    5. Accessories. 5.3 Foot pans with dynamic leg guidance For the function and adjustment of the foot pans with leg guidance, see Point 5.2. For the foot pans with dynamic leg guidance, the adjustment options are installed only on the rear foot part and not on the side like for the foot pans with leg guidance.

  • Page 38: Ergotec Pedals

    5. Accessories. 5.4 Ergotec pedals The Ergotec pedals can be individually adjusted to the user using neoprene hook and loop straps. To do this, simple open the strap (A) and bring it into the required position. If the us- er's shoe is too wide, the strap holder can be reversed and refitted by loosening the two screws (B) so that the pedals are no longer restricted on the outside by the user's shoe.

  • Page 39: Bag

    5. Accessories. 5.7 Bag An optional bag is available for the recumbent tricycle. These are fixed with magnets (A) on the drive cover. 5.8 Grip protection The grip protection is on the outside of the tyres and protects the rider. It prevents limbs from getting caught in the spokes.

  • Page 40: Moving/Removing The Strap Reducer

    5. Accessories. The sliders (A) can be used to individually ad- just all straps in length. The 4-point strap is equipped with a safety lock (B) for closing and opening. The red slider on the safety lock has two positions (locked and unlocked), which must be set manually.

  • Page 41: Headrest

    5. Accessories. 5.10 Headrest The headrest is used for correct positioning/ support of the head and is attached to the upper end of the backrest. It can be adjusted in height, depth and angle. Loosen the cylinder head screw (A) with inner hexagon and bring the headrest into the required position.

  • Page 42: Seat Insert

    5. Accessories. 5.12 Seat insert The seat insert is pulled from above over the backrest to the pelvic area where it is aligned. It is used to stabilise the pelvis of slim users. 5.13 Trailer function The mats. recumbent tricycle can be optionally equipped with a trailer function to enable the recumbent tricycle to be towed (except when equipped with a fixed drive.)

  • Page 43: Upper Handlebar

    5. Accessories. 5.14 Upper handlebar Before you get on the mats. you must release the steering bar at the front lock (A) and fold it forwards and upwards. Once you have taken a seat on the mats. The steering bar must be returned to its original position.

  • Page 44: Cleaning And Maintaining

    • Repair paintwork damage immediately. Please also pay attention to our general cleaning and hygiene advice. This can be found at www.schuchmann.de/mediathek. Danger due to rotating parts • The motor can start to move unexpectedly when the drive system remains switched on when performing cleaning work on the recumbent tricycle.

  • Page 45: Chain Maintenance

    6. Cleaning and maintaining. 6.1.3 Chain maintenance Drive chains must be regularly cared for. This is in particular the case after riding in rain. The chain must be lubricated with a commercially available chain oil. Due to the expansion which is a natural result of use, regular inspection of the chain tension of gear unit chains is required.

  • Page 46: Maintenance

    6. Cleaning and maintaining. 6.3 Maintenance For reasons of user safety and to retain product liability, the product must be subjected to maintenance by a specialist dealer at least once a year (see Point 9.5). The performed maintenance must be documented in the maintenance plan (see Point 6.3.2).

  • Page 47: Maintenance Plan

    6. Cleaning and maintaining. Danger due to unforeseen motor activity The motor can set itself in motion unexpectedly, if the drive system remains switched on when working on the recumbent tricycle. • Remove the battery before carrying out any work on the recumbent tricycle.

  • Page 48: Storage

    (see Point 6.3) and that there is no damage to the tricycle. 6.7 Spare parts Only use accessories and spare parts made by Schuchmann, otherwise you will endanger the user and the warranty becomes void. Please contact the supplying specialist dealer (see Point 9.2) to order spare parts stating the serial number of the tricycle (see Point 9.5).

  • Page 49: Error Messages And Troubleshooting

    6. Cleaning and maintaining. 6.9 Error messages and troubleshooting If errors occur during operation of the drive system, “Error” is indicated on the display. At the same time, instead of the current display of the speed, an error number appears. The following table provides information about the possible error sources associated with these numbers and how the malfunction can be eliminated.
  • Page 50 6. Cleaning and maintaining. ERROR_SLOW_OVER_VOLTAGE Error Permanent overvoltage in the intermediate circuit. Restart the system. Please contact your specialist dealer (see Point 9.5) Measure if the error continues to occur. ERROR_FAST_UNDER_VOLTAGE Brief undervoltage in the intermediate circuit, battery possibly took weak or Error contacts damaged.
  • Page 51 6. Cleaning and maintaining. ERROR_PARAMETER_PROPERTY Error Error in parameter management Restart the system. Please contact your specialist dealer (see Point 9.5) Measure if the error continues to occur. ERROR_AKKU_TEMP Error Battery either overheated or under-cooled Allow the overheated battery to cool down or store under-cooled at room Measure temperature (about 20°C).

  • Page 52: Technical Data

    7. Technical data. 7.1 Dimensions mats. Body size 100 – 160 cm Inside leg length 42 – 75 cm Bottom bracket height 32.5 cm Access point height 20 cm Seat height 32 – 42 cm Seat angle 0 - 20 ° Seat depth 26 cm Backrest length...

  • Page 53: Drive System

    7. Technical data. 7.4 Drive system System Protection class Control Operating voltage 36 V Max. current depending on design & operation: 10 – 33 A Motor Type PRA 180-25 Motor nominal voltage 22.8 VAC Achievement 250 W Pedelec (DIN EN 60034-1) depending on design &...

  • Page 54: Lighting System

    7. Technical data. 7.5 Lighting system Front lighting Type Union UN-4925 Luminous intensity 20 lx Including reflector On/off switch Automatic light/dark sensor Parking light Daytime running light Suitable for E-bike Yes, 6-42 V Primary colour black Product weight 120 g Technology Rear lighting Type...

  • Page 55: Equipment

    Shimano DH3D30 hub dynamo Headlight Union classic 20 UN-4925 Rear light Union 4365 Mudguards Schuchmann design Pure orange RAL 2004, turquoise RAL 5018, Frame colours (standard) pure white RAL 9010 7.8 Seat Padding Evazote (5 mm, elastic), RG50 (50 kg/m...

  • Page 56: Guarantee

    8. Guarantee. The two-year statutory guarantee period shall apply for all products. This begins with the delivery or handover of the goods. Should a verifiable material or manufacturing fault occur within this time period, we shall, after carriage paid return to us, view the indicated damage and, if applicable, either repair or deliver a new product at our discretion.

  • Page 57: Identification

    Date of manufacture Barcode UDI-DI Barcode UDI-PI schuchmann.de • info@schuchmann.de • Fon +49 (0) 5402 / 40 71 00 Product labelling in accordance with MDR 9.2 Product version The mats. recumbent tricycle is available in one size and can be supplemented through a diverse range of accessories (see Point 5).
  • Page 58 Notes.
  • Page 59 Notes.
  • Page 60 schuchmann.de...

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