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volthub
TM
Operational and maintenance manual
Suitable for: VH16
023 9238 0280
armorgard.co.uk

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Summary of Contents for Armorgard volthub VH16

  • Page 1 Operational and maintenance manual Suitable for: VH16 023 9238 0280 armorgard.co.uk...
  • Page 2 Welcome Welcome to your Armorgard VoltHub. An all-in-one, indoor and outdoor use, IP rated Li-ion safe battery charging unit that constantly and pro-actively keeps fire risks at bay, and dramatically reduces the hazards created by thermal runaway. Please read this operational and maintenance...
  • Page 3: Table Of Contents

    Contents Safety information Electrical safety information Safe working conditions for battery charging Fire plan In the event of a fire... Instruction for the fire department Product specification What’s included You’ll need Getting to know your VoltHub How to assemble Fitting the castors How to use Setting up VoltHub for indoor use Using the temperature alert system...
  • Page 4: Safety Information

    The VoltHub is a safe and secure method for charging and storage of tool batteries - Armorgard cannot be responsible for accidents that occur due to negligence or misuse, nor any accidents/damage as a result of misuse to either personnel or property.
  • Page 5 Always use the fork pocket access points when moving by forklift. Position the VoltHub away from hot works, DSEAR and COSHH areas, naked flames, smoking areas, and high dust areas. The VoltHub should only be powered by the supplied IP67 extension lead @ 240V 32A. The extension lead must be connected to a grounded (earthed) power supply.
  • Page 6 Unit is supplied ready to plug in and use. No adjustments, alterations, or changes should be made to the unit without prior discussion with Armorgard. The exception to this is programming the GSM notification system - scan the QR code for instructions: This operational and maintenance manual MUST be kept in the premises information box.
  • Page 7: Electrical Safety Information

    Electrical safety information Do not subject the total power draw inside the VoltHub beyond 32A at any time. The power supply must have sufficient over-current and surge protection. Ensure an assessment has been made of any electrical hazards before using it. Ensure that all persons using the VoltHub understand it’s limitations and safety requirements for risk free operation.
  • Page 8: Safe Working Conditions For Battery Charging

    Safe working conditions for battery charging All batteries placed on charge within the VoltHub MUST first meet the following checks: Check the case of the battery does not have any physical damage, swelling or leaks. Ensure no corrosion of charging terminals. Ensure the battery is dry.
  • Page 9: Fire Plan

    Fire plan As part of your routine fire inspection, you must: Ensure that the fire department knows how the VoltHub will be used and how the unit works. They should be made aware of the location of the unit. For larger facilities with emergency response plans, you must log with the fire department on local information as a point of interest This will ensure clarity in the event of a fire, where the responders understand the fire prevention capabilities of the VoltHub.
  • Page 10: In The Event Of A Fire

    Give the unit time to exhaust gases and cool down. Safely collect and dispose of fire damaged remnants. The reset button for the smoke detector/alarm system is located behind the cover panel in the top left locker. Contact Armorgard for re-commissioning.
  • Page 11: Product Specification

    Please dispose of electrical and electronic equipment through a Designated Collection Facility (DCF) where special facilities exist for correct disposal. The suppressant will be contained in the VoltHub’s bunded sump. Return to Armorgard for re-commissioning. Ensure all lockers are empty of batteries and chargers. Product specification...
  • Page 12: What's Included

    What’s included... 2x keys 1x IP67 extension lead 1x VoltHub unit 1x Castor kit...
  • Page 13: You'll Need

    You’ll need... 16x padlocks 13mm span- less than 20mm ner ratchet or in depth socket (if adding castors) 1x PZ2 1x contract SIM card or pre-existing wire- screwdriver less fire alarm system (to set up for (for alert functionality) indoor use) 1x intumescent 1x 150mm diameter sealant...
  • Page 14: Getting To Know Your Volthub

    Getting to know your VoltHub A world first solution to charging li-ion batteries safely Crane lifting eyes SIM card remote alert functionality RCD protected Local fire alert beacon, Critical double gang alarm system temperature sockets alarm Suppressant pressure gauges On/off isolator switch for simple...
  • Page 15: How To Assemble

    How to assemble You will require a forklift or pallet It is important to check that product truck when unloading your is not damaged upon arrival and all VoltHub. You will also need to add parts are intact, particularly assessing castors to the unit.
  • Page 16: Fitting The Castors

    13mm socket to tighten the The unit MUST be empty when fixing M8 nylocks. castors. Armorgard castors kits come with Repeat step two for the other 2x fixed and 2x swivel-braked wheels. Once complete, check castors. We recommend fixing the...
  • Page 17: How To Use

    LED ‘fire’ light will remain lit for five charging. seconds, and the temperature alarm will beep twice to indicate that the unit is powered up. In the unlikely event that the LED ’fire’ light does not turn on at this point, contact Armorgard.
  • Page 18 If call and text notification is required, Turn the isolator switch to the ‘off’ follow the GSM set-up instructions for position to turn power off to the how to do this. Scan the QR code for sockets. instructions: All the safety control systems within the VoltHub will continuously monitor and maintain the optimum charging and fire safety parameters within the unit, regardless of the VoltHub being powered on or off.
  • Page 19 The sockets in the VoltHub are individually RCD protected. There are 2 buttons located on the face of the socket, a test button (red) and a reset button (orange). The indicator at the top of the socket will show red-on or green-off. Always press the test button before each use.
  • Page 20: Setting Up Volthub For Indoor Use

    Setting up VoltHub for indoor use To safely use the VoltHub indoors, it is Firstly, remove the ventilation panel at the rear of the VoltHub using a PZ2 recommended to duct the ventilation outside to avoid a build up of fumes screwdriver.
  • Page 21 Finish the installation by routing the Make a note of this exhaust location as part of the fire risk assessment. opposing end of the ducting to outside of the indoor space, allowing exhaust- ed gases to be ventilated to an outside atmosphere.
  • Page 22: Using The Temperature Alert System

    Using the temperature alert system The red LED light above the isolator Should the internal temperature of the VoltHub exceed 60C, the power switch will begin to flash and an will automatically be isolated from audible beeping sound will be heard the sockets and prevent charging.
  • Page 23 ‘off’ to silence the alarm and the fan running, you must contact allow more time for the VoltHub to Armorgard. return a safer charging environment. Periodically repeat this step until the alarm has deactivated.
  • Page 24: Lifting The Volthub

    Lifting the VoltHub Attach a suitable 4 leg lifting chain or Prior to lifting, ensure the VoltHub has a valid LOLER certificate, both casters sling to each of the lifting points on the top of the VoltHub. All 4 lifting points are braked, and the main doors are MUST be used.
  • Page 25: Storing The Unit

    Storing the unit When storing the unit, VoltHub Always keep the VoltHub plugged should be positioned on level in to charge the internal battery ground, in a cool, dry area. backup. It is not necessary to switch the unit on for the internal battery backup charging to take place.
  • Page 26: Transporting The Unit

    Transporting the unit The VoltHub has been designed specifically to make transporting the product easy. The four crane lifting eyes come with the VoltHub and are attached to the roof. These are for ease of transporting the unit only. The unit should never be lifted when loaded. Always use the forklift pockets when transporting by forklift.
  • Page 27: Equipment Care

    Equipment care The VoltHub is IP55 rated weather resistant and is suitable for both indoor and outdoor use. It is always important to note that electrics or equipment susceptible to water damage should be sealed and secured inside the lockers with the door kept closed. When using outdoors, keep at least 1 metre of open space behind the VoltHub to allow for suitable effluent gas dispersion.
  • Page 28: Dlp Fire System Maintenance Record

    DLP Fire System Maintenance Record To ensure optimum functionality of the fire suppression system, it is recommended that the following visual inspection is carried out each week by a competent person: Check both pressure gauges are reading in the green. Check the detection hose for damage.
  • Page 29: Warranty

    Warranty Armorgard products are built to last, and all have a manufacturer’s warranty of 12 months - please refer to the terms and conditions for what this covers. We also keep replacement keys and offer replacement locks for all Armorgard products up to five years old.
  • Page 30: Notes

    Notes...
  • Page 31 Notes Version: P01...
  • Page 32 Find us on social media: UK Head Office Unit 14-16, Standard Way, Fareham Industrial Park, Fareham, Hampshire, PO16 8XB +44 (0) 23 9238 0280 | sales@armorgard.co.uk | www.armorgard.co.uk France Office Australia Office + 33 (0) 4 81 16 06 69 +61 (0) 1300 131 751 commercial@armorgard.fr...

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