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mac.pan CWC 100 User And Maintenance Manual
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mac.pan CWC 100 User And Maintenance Manual

Continuous flow water chiller
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Continuous flow
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CWC 100

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Summary of Contents for mac.pan CWC 100

  • Page 1 Continuous flow water chiller CWC 100...
  • Page 3 REVISION’S TABLE REVISION’S TABLE water chiller...
  • Page 4 INDEX WARNINGS PPAGINA Premise……………………………………………………………………………………………. Introduction…………………………………………………………………………………………. Purpose and contents of the User and Maintenance Manual ……………………………….. General warnings………………………………………………………………………………… Terminology used in the User and Maintenance Manual……………………………………… Searching and consulting information in the User and Maintenance Manual …………….. Obligation to keep the User and Maintenance Manual safe ………………………….…….. Managing reviews of the User and Maintenance Manual …………………………………….
  • Page 5 1. TECHNICAL SPECIFICATIONS PAGE Technical specifications….………………………………………………………………… “CE” identification label………………………………………………………… Technical specifications…………………………………………………………… 2. OPERATING CONDITIONS Operating conditions….…………………………………………………….…..……….. Characteristics of the operating environment………………………..…………… 24 Safety distance…..……………………………………………………………… Characteristics of the operating environment…………………..…………………... 24 Lighting in the operating environment …………..……………..…………………… 24 Vibration emission …………….…………..……………..………………………. Noise power emission ….…………..……………..……………………………...
  • Page 6 4. TRANSPORT PAGE Transport and lifting ……………………………………..……………….…………..…. General precautions ..……………………………………………………………….. 34 Handling and lifting………….………………………………………………….. 4.2.1 Handling and placement………............Storage...…………………………………………………………………………. Shipment.…………………………………………………………………………. Inspection on arrival……….…………………………………………………….. 5. INSTALLATION OF THE EQUIPMENT Installation of the equipment………………………………………..…………………..… Set up for the installation……..……..…………………………………………. Operating environment…………….……..………………………………………… Operating area……….…………….……..………………………………………… Positioning and installation….…………………………………………………...
  • Page 7 7. CONTROL PANEL PAGE Control panel…........………………….………..………….……… Control panel description………..............Main switch....................Termoregulator…………………………………………………………………... 8. GENERAL SAFETY INFORMATION General safety information…….…..…….........….………..………..General warnings...........……………..…………… 9. MAINTENANCE Maintenance………………….…………………………………….…..………………..Stop time reduction after a failure..............Cutting of the energy source.…..………………………….……………………. Operator’s intervention with enabled equipment………………………………….. 58 Ordinary maintenance.…..………………………….….…….………………….
  • Page 8 PAGINA 9.10 Extraordinary maintenance.…..………………………….……………………. 9.11 Inconveniences and breakdowns……..…..……………….…………………… 9.12 Spare parts…….................... 10. SAFETY PICTOGRAMS ON THE EQUIPMENT Safety pictograms on the equipment …..............10.1 Other risks and residual risks…………..………….….……………………….. 10.1.1 Explosion risk.….……..……………….…..…….……………………….. 10.1.2 Refrigerating gas……...….……..……………….…..……………………. 10.1.3 Electrocution risk…………………………………..…………………….. ATTACHMENTS LIST Attachments list……………………….…………………………………….…..………………..
  • Page 9 Manufacturer’s manufacturer’s manufactrer’s water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 10 – – – – – water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 11 – – – – – water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 12 – – – water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 13 – – Update the “ TAB” water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 14 is at Customers’ disposal in order to – – – – – water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 15 manufacturer’s – – – water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 16 water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 17 water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 18 ’s – – – water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 19 Operator’s Training – – – – – – – – – – after having set the equipment on maintenance status (see Ch. 9 “MAINTENANCE”) – water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 20 – – – – – – – – – – – – – – – water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 21 Principio di funzionamento della macchina Example of use of an equipment in a line of work water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 22 in Ch. 1 “TECHNICAL CHARACTERISTICS”. • • the operators follow the procedures of User and Maintenance Manual; • – – – water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 23 Fixed covers in stainless steel • water chiller...
  • Page 24 • • Manufacturer’s Electrical components, cables, ecc…; ecc… 4 “TRANSPORT AND LIFTING”. water chiller...
  • Page 25 of the equipment’s components, in the interpretation and application of the regulations in force water chiller...
  • Page 26 “CE” Identification label - Example water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 27 ” F ½” F ½” F water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 28 water chiller...
  • Page 29 water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 30 water chiller...
  • Page 31 water chiller...
  • Page 32 The area defined as “respect of the operator area” must be as dry and free from obastcles which water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 33 In ogni caso l’illuminazione deve comunque essere uniforme e garantire una buona visibilità in particular see Ch.9 “MAINTENANCE”). Manufacturer or the assistance centre indicated in the chapter “WARNINGS” and stop the water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 34 measurements before starting the equipment’s operation. this manual (in particular, see Ch. 9 “MAINTENANCE”). contact the Manufacturer or the assistance service centre indicated in the chapter “WARNINGS” water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 35 .1 OPERATOR’S TRAINING It is a Manufacturer’s duty, when delivering the water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 36 water chiller...
  • Page 37 Operator’s position (front side) The constant presence of the operator during the equipment’s functioning is not expected. water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 38 The operator’s main task i sto Furthermore, it is the operator’s duty to keep the equipment clean and make sure there are no ruined or damaged parts (in the event, immediately ask for the maintenance technician’s – – – With the term “qualified personnel” is meant personnel aware of the installation, •...
  • Page 39 3.5 AUTHORIZED TO WORK AND INTERVENE ON THE EQUIPMENT OPERATORS’ CATEGORIES Equipment’s ordinary cleaning Equipment’s stop respecting each one’s competences (mechanical or electrical): – – – – – Make usual operator’s interventions. – water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 40 – – – – – water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 41 – – – water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 42 EQUIPMENT’S CHARACTERISTICS Equipment’s weight – – – – – – – In the most serious cases the accidents CAN CAUSE THE ASSIGNED OPERATORS’ DEATH water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 43 Arrange a delimited and appropriate area, with plan flooring or base, for the equipment’s Chiller’s positioning on pallet (example) water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 44 The forks must always stick out from the pallet’s opposite example Insert points of the forks ( water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 45 – – – – – fork’s lenght water chiller...
  • Page 46 – – – – Manufacturer’s water chiller...
  • Page 47 damages of the equipment’s parts. bolts and pipe fittings’ tightness check the equipment’s ’s water chiller...
  • Page 48 water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 49 anufacturer’s It is using costumer’s duty to set the water and electricity – – – After this it is necessary to connect the plug to an industrial’s The factory’s water system has ap.1 “ ”). water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 50 anufacturer’s Have appropriate natural and artificial lighting in order to safeguard employees’ security, water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 51 Verify that what suggested about the perimeter’s security space complies with the directions of – – – water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 52 ap. 1 “ ”. water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 53 “O” – Monophse electric plug and example of on-load switch socket. water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 54 – – water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 55 ap.1 “ ”) water connections water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 56 ap.1 “ ”. ’s factory, where all the mechanic water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 57 “I” “T ” “O” Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0 water chiller...
  • Page 58 Control panel par. 7.3 “ ”) 7.2 “ ” water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 59 water temperature’s setpoint “SET” water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 60 water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 61 – • • • • • • if needed. Check also the integrity of the cables and conductors’ insulation of the workplace to the local current norms about the “security in workplaces” and set appropriate “Safety of health during work”. •...
  • Page 62 • • lubricant can damage the equipment. Check the manufacturer’s manuals to know the timing water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 63 manufacturer’s manufacturer’s water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 64 – – – “MAINTENANCE STATE ” “OPERATOR”. water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 65 Exhibit the poster “ ” in visible points Do not change or alter the equipment’s structure, the functioning sequence or more, manufacturer’s Make notes of the maintenance interventions creating, for example, a “ interventions table” water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 66 OPERATOR’S INTERVENTION unit’s functions, specific directions have to be given hap. 3 “OPERATOR”: – – – – water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 67 – – – – – – – – ce interventions following the manufacturer’s – – – water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 68 – electrocution risk by direct contact with the unit’s supply terminals and with the system’s junction boxes (in some points the danger is pointed out by an appropriate safety – terminals’ – – Employees’ tasks and competences tric parts, and in general on the unit’s electric circuit, Using operator’s competences water chiller Mod.
  • Page 69 – – connectors, electric systems’ caps exc. electrician maintenance technician’s competences system’s – – – – – – authorization of the unit’s manu – – the electric connections of the switchgear and in general of the unit’s electric system. – water chiller Mod.
  • Page 70 – – – – Promptly verify the cause of potential anomalies as excess of noise, overheating, fluid’s leaks, exc. – – – – The under condition ordinary maintenance is about the components or unit’s parts for which it is water chiller Mod.
  • Page 71 • • • • • • • • • • • • • water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 72 • • • • • • • • • • EQUIPMENT’S CLEANING All the interventions of the unit’s interior and exterior cleaning have to be done periodically, ult the provider’s catalogues with the specific maintenance. Verify the absence of loosen screws, coupling joints’ ones too; water chiller Mod.
  • Page 73 water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 74 Open the box’s cap to verify the perfect tightness of the terminals, the connection terminals’ water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 75 ( equipment in “m intenance state”). by the equipment’s manufacturer. Extraordinary electrician maintenance technician’s competences. equipment’s manufactur throughout specific classes in the manufacturer’s – – – – water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 76 Read diligently the paragraph “Ordinary maintenance” before “I” water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 77 “ ”). water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 78 ’s ’s water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 79 water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 80 • “ ” • • specialized and authorized “electric maintenance technicians” water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 81 water chiller Mod. WATER CHILLER Data: 02/07/2018_Rev: 0.0...
  • Page 82 ELECTRIC DIAGRAM CWC 100 230V 50Hz 2kW PANEL ON/OFF 10 A Power Supply TERMOSTATO (THERMOSTAT) SONDA TERMOSTATO (PTC PROBE) Thermostat water chiller...
  • Page 83 ELECTRIC DIAGRAM CWC 100 230V 50Hz 2kW COMPRESSORE+VENT AGITATORE (COMPRESSOR+FAN) (SHAKER) Compressor + Fan + Shaker water chiller...
  • Page 84 ELECTRIC DIAGRAM CWR 100 RD - 380-3-60+N Right side cassette Low side cassette water chiller...
  • Page 86 www.macpan.com...