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Axiom Precision AR25 ELITE Manual

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AR25 ELITE MANUAL
©Axiom Tool Group, Inc. All rights reserved.
Rev.2-14-2024

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  • Page 1 AR25 ELITE MANUAL ©Axiom Tool Group, Inc. All rights reserved. Rev.2-14-2024...
  • Page 2 A x i o m T o o l G r o u p...
  • Page 3 Getting Started & Welcome Congratulation and Welcome to the Axiom family. For 10 years Axiom Precision has provided the best small format CNC machines available on the market. Welcome to a growing family of passionate woodworkers’, makers and enthusiasts. We are happy to be a part of your CNC journey.

  • Page 4: Table Of Contents

    Table of Contents Section Page 1. Safety Information 2. Emergency Switch Padlock 3. Router specifications 4. Glossary of terms 5. Electrical Connections 6. Post Processor Information 7. Operations 7.1. Controller Intro 7.2. Operating procedure 7.3. HOME Position 7.4. Moving Router (Spindle Head) 7.5.
  • Page 5 12.3. System Setup 12.4. Operate File 12.5. Version View 13. Maintenance 13.1. Routine Checks 14. Cooling System Flush/Refill 15. Troubleshooting 16. AR25 Elite Parts Schematics 16.1. X-Axis/Gantry 16.2. Y-Axis/Table 16.3. Z-Axis/Spindle 17. AR25 Electrical Schematics 17.1. Electrical Material List 17.2. Symbol Overview 17.3.

  • Page 6: Safety Information

    CNC blogs are a good source of knowledge from experienced users. Regardless of the methods in place, personal safety is always a priority. If you have any questions or comments, please email the Axiom Precision Customer Service team at support@axiomtoolgroup.com.
  • Page 7 Health and Safety 10. Always wear approved personal health and safety equipment as indicated for the materials and type of operations that will be performed. These should include a dust mask, hearing protection, safety clothing, and safety glasses/face shield. Do not rely on prescription or over-the-counter eyeglasses; they are not safety glasses.
  • Page 8 26. Control liquids in your shop to limit the possibility of spillage that can damage the AutoRoute™ which can cause damage or personal injury from electric shock or fire. Be careful with storage and use of cleaning fluids, finishes and solvents. Never use the table to apply or dry finishes. Maintenance 27.

  • Page 9: Emergency Switch Padlock

    Emergency Switch To avoid accidental or unintended use by young children or others not qualified to use the tool, a padlock may not be required. WARNING: FOR YOUR OWN SAFETY READ INSTRUCTION MANUAL BEFORE OPERATING TOOL: To lock out using an Emergency switch on the AR8 Elite: Open the padlock.

  • Page 10: Router Specifications

    Specifications AutoRoute: X Axis Travel 60" (1550mm) Y Axis Travel 60" (1550mm) Z Axis Travel 9” (230mm) Default …11” (280mm) Max Table Work Area 77" x 66" (1955mm x 1676mm) Collet ER-20 Collet Chuck 1/4" and 1/2" Included High Speed Spindle 3 HP 2.2kW/7.5A Electro Spindle Spindle Speed 0~24000 RPM...

  • Page 11: Glossary Of Terms

    Glossary Axis – An accessory that enables the CNC to operate as a lathe. Axis – Direction of movement. On a three-axis machine: X (left-right), Y (front-back) & Z (up-down). Array Work – Division of the machine work surface into square or rectangular workspaces so that the toolpath can be ran in each space to produce several identical profiles.
  • Page 12 Flute Length – The length of the cutting portion on a router bit or cutting tool. Flutes – The cutting edges or inserts of a router bit or cutting tool. Finish Cut – A 3D toolpath the reduces or eliminates the irregular contours left by the rough cut. Form Bit –...
  • Page 13 Soft Limits – Limits on movement availability. Imposed by the workspace boundaries and based on controller settings and the location of HOME. An “out of soft limits error” implies that based on the positioning of the workpiece, there is not enough room to move in a designated direction. Speed Scale –...

  • Page 14: Electrical Connections

    Electrical Connections All Electrical connections must be performed by a qualified electrical and follow any local codes and ordinances. Failure to comply may result in serious injury. Electrical connections that are improperly installed or are outside operational specifications may cause machine damage and void any warranties that are in place.

  • Page 15: Post Processor Information

    Important Post Processor Info: With the purchase of a new Axiom Precision Elite Model CNC using a RichAuto DSP controller, there will be no need for a new post processor for the VCarve or Aspire software. Customers will find an Axiom HHC CNC (mm) *.mmg...

  • Page 16: Operations

    Operations Before getting started with the machine, it is recommended to become familiar with the handheld controller for operation of the machine, setting up a job and processing a file. Controller: Toolpaths, that are created in the design software are communicated to the CNC router through the handheld controller.

  • Page 17: Operating Procedure

    Operating Procedure: Machine operations may be done several ways; either through the controller keypad or through the toolpath files which can be operated by the controller from the USB (Udisk) or saved to internal memory for easier access. Before performing an operation: 1- Make sure machine stand leveling feet (if available) have been lowered to prevent the machine from moving.

  • Page 18: Moving Router (Spindle Head)

    Moving Router (Spindle) head: Movement of the router or spindle head can be done manually in one of several ways. All of which can be toggled between by using the MODE button. (Chosen mode will be displayed on the lower right portion of the controller screen) Continuous and Step mode both use internal grid settings (minimum movement feed) to aid in accuracy.

  • Page 19: Setting Work Origin

    Setting Work Origin: Creating an Origin will establish a zero point or reference point from which the machine will perform the cutting process set in the toolpath. The Origin should match the zero point (datum) of the uploaded toolpath created in the design software. An Origin for both the X &...

  • Page 20: Programming Additional Origins

    c. More fragile bits may require that the Z-Axis Origin be set manually without the use of the touch-off device to prevent the tooling from breaking. To set the Z-0 point manually: i. Place the controller into Step mode, and slowly lower the router head while rotating the tooling by hand until resistance is felt as the bit contacts the workpiece.

  • Page 21: Setting Spindle Rpm

    Setting Spindle RPM: The Elite machines are equipped with an on-board VFD invertor. This device which can be found in the machine electronic case, allows for high frequency control of the Spindle RPM. The current RPM (labeled as SpdlSpd) is displayed in the lower right portion of the screen display.

  • Page 22: Speed Scale Adjustment

    Speed Scale Adjustment: The Speed Scale (percentage of the feed-rate programmed within the software) is displayed before a toolpath file is set to begin. This can be changed both before the file begins (during the Set Work Parameters screen) and while the toolpath is in operation.

  • Page 23: Resuming From A Breakpoint

    Resuming from a Breakpoint: Before resuming from a Breakpoint, a HOME operation needs to have been performed if the machine was just restarted. 1- When ready to resume working from the stored Breakpoint, press Run + 1 together. a. Controller will display the same Save Break locations seen before. b.

  • Page 24: Spoil Board Surfacing

    Spoil Board Surfacing Before beginning to use the machine, there are just a couple of key items that are important to cover. First, reading the manual. Typically, this is not stressed enough, with many questions being asked that are often covered in the text.
  • Page 25 AR25 Elite Surfacing Job Sheet: 25 | A x i o m T o o l G r o u p...

  • Page 26: Richauto B58 Functions

    RichAuto B58 Functions Basic Keypad Operations: • FILE: Opens the Select Work File menu • REPEAT MACHINING: Repeats the last job completed • ADVANCED: Enters the Advanced Functions menu • TOOL SWITCH: *not supported • BREAK WORK: Finds Breaks associated with current loaded file. •...

  • Page 27: Advanced Processing

    Advanced Processing Functions found under the Advanced Processing category serve to perform a specialized task. The Advanced Processing menu can be accessed using the Advanced Function key. Array: Allows multiple copies of a file to be processed along a set number of rows and columns. Before running an Array, the parameters need to be set.

  • Page 28: Stop State (Back Position)

    Stop State (Back Position): In addition to the above option (Advanced Processing Tool Changing), there is another option which can be more effective specifically when using fixtures. The Stop State shares some similarities with the Origin point since it will allow a defined location that can be programmed anywhere within the machine limitations.

  • Page 29: Auto Center

    Auto Center: Allows a pair of individual locations to be selected along the X or Y axis, from which the exact center point can be located. To use the Auto Center function: 1- Select Auto Center. Then choose to find the center along either the X-axis or the Y-axis. 2- The display will return to the coordinate screen.

  • Page 30: Find Break No

    Find Break No: Like both Resume Work (which is also found in the Advanced Process menu) and using Run/Pause + (1-8), to display the Save Break locations. While similar to the Run/Pause + (1-8) option, this function serves two purposes. It will both find the line number of a breakpoint for a specific file or gives the option to resume working from that point.

  • Page 31: Data Restoration

    However, restoration of the factory settings is easily accomplished. Many machines have been equipped with restore files within the internal memory of the controller. Restore files for each machine are available. If needed, the Axiom Precision Technical Support can email these files for emergency repair.

  • Page 32: System Update

    System Updates: Occasionally as software evolves, updates may become available for the controller firmware. When this happens, the updates may be supplied to customers from the Axiom Precision Technical Service team or downloaded from www.AxiomPrecision.com. Much like the Backup/Restore files, the current version of the firmware Update may be used to correct certain controller software settings.

  • Page 33: Controller Menu Layout

    Controller MENU Layout Setup Machine These parameters are set by the manufacturer specifically for your CNC routing machine. It is usually unnecessary to change the Machine Setup defaults unless the parameters of the actual machine change. Pulse Equivalent: Number of pulses sent by system to stepper motor for each 1mm of movement (unit: pulse/mm). Table Size: Preset values;...

  • Page 34: Auto Pro Setup

    Distance Time Limit: Sets period in which machine can sit idle before reverting to continuous mode; default is 5 seconds. Input Configuration: Used to configure the pins used by the handheld controller driver board (DSP) for inputs and outputs. C.A.D. Position: Sets the option for placement of the Z-axis device, for use in setting the Z-0 point.

  • Page 35: Operate File

    Operate File Copy File – Copy files from U disk to internal memory. Delete File – Delete files from internal memory. View File – View files from either U disk or internal memory. Processing Info – Shows number of files successfully processed. Check Process Time –...

  • Page 36: Maintenance

    Maintenance To ensure proper machine operation, it is recommended that the prismatic guides and rolled ball-screws on all axis are kept clean and regularly wiped down with a light machine oil lubricant (such as 3-IN-ONE oil). The Axiom CNC Maintenance MK468 (Not included with machine) shown here includes everything you need to keep your machine clean and in working order.
  • Page 37 **Every 500 machine hours, it is advised to grease the ball nut bearing and bearing cars that ride along the prismatic guides with a general-purpose white lithium grease. X, Y and Z-Axis Ball Screws each feature a bearing assembly, referred to as the Ball-nut bearing. Each Ball-nut bearing will feature a grease fitting (zerk), though some care may be needed when accessing these fittings as they may be hard to access.

  • Page 38: Cooling System Flush/Refill

    Cooling System Flush/Refill: On AutoRoute Elite series machines, every 4-6 months the electro spindle cooling system should be flushed and refilled to guarantee that the coolant is fresh and able to perform optimally. The cooling system consists of a clear reservoir/pump assembly. To flush this system, it is recommended that users acquire the following: A small (12 inch) section of 5mm tubing.
  • Page 39 Once all the distilled water (Flush) has been removed from the system and replaced with the proper coolant, stop the pump by pressing the ON/OFF button on the controller and move the toggle switch back to the run position. Remove the temporary section of tube used for flushing and reconnect the black plug. Continue to fill the reservoir with the proper coolant filling the tank and turn the spindle on by pressing the SPINDLE button on the controller.

  • Page 40: Troubleshooting

    Troubleshooting: Mechanical & Electrical Problems: Symptom Possible Cause Correction * Motor will not start; Short circuit in line cord or plug. Inspect cord or plug for damaged fuses blow or circuit insulation and shorted wires. breakers trip. Loose or separated connection. Inspect all connections between motor and control box.
  • Page 41 Symptom Possible Cause Correction * Controller display is Cable connections not tight. Inspect and tighten connections between blank or flickering. pendant and control box. Loose 24V connection to control Check the 24V connection to the DSP board. control board in the control box. Interface damaged.
  • Page 42 Symptom Possible Cause Correction * Machine not stopping at HOME detection plate beyond reach Inspect and adjust. HOME position of proximity sensors. Proximity sensor wire is loose or Check connections. damaged. Proximity sensor damaged. Test and Replace. Poor connection at Interface board. Inspect the appropriate connection. 50-pin data cable is broken.

  • Page 43: Ar25 Elite Parts Schematics

    AR25 Elite Part List : (X-Axis/Gantry) 43 | A x i o m T o o l G r o u p...

  • Page 44: X-Axis/Gantry

    X-AXIS/GANTRY NO. PART NO. DESCRIPTION SPECIFICATION AX1400020A MOTOR SEAT AX1400030A X-AXIS SLIDE SEAT AX1400050A GANTRY AX1400070A LEFT GANTRY UPRIGHT AX1400120A RIGHT GANTRY UPRIGHT AX1400270A BALL SCREW SEAT AX1400450A DRAG CHAIN FIXED LOW PLATE B AX1400510A DRAG CHAIN FIXED LOW PLATE A AX1400630A X-AXIS SLIDE SEAT COVER AX1400640A...
  • Page 45 AR25 Elite Part List : (Y-Axis/Table) 45 | A x i o m T o o l G r o u p...

  • Page 46: Y-Axis/Table

    Y-AXIS/TABLE PART NO. DESCRIPTION SPECIFICATION AX1400010B Y-AXIS ALUMINUM EXTRUSION 2100MM AX1400020A MOTOR SEAT AX1400230A BASE REAR AX1400410A BASE REAR DUST COVER PLATE AX1400420B TABLE SIDE PLATE AX1400430A BASE REAR DUST COVER AX1400510A DRAG CHAIN FIXED LOW PLATE A AX1400600A Z-AXIS DUST COVER AX1400610A BASE REAR BACK COVER AX1400730A...
  • Page 47 AR25 Elite Part List : (Z-Axis/Spindle) 47 | A x i o m T o o l G r o u p...

  • Page 48: Z-Axis/Spindle

    Z-AXIS/SPINDLE PART NO. DESCRIPTION SPECIFICATION AX1400020A MOTOR SEAT AX1400060A Z-AXIS SLIDE SEAT AX1400270A BALL SCREW SEAT AX1400440A Z-AXIS MOUNT PLATE AX1400460A Z-AXIS FRONT COVER AX1400470A Z-AXIS LOW COVER AX1400480A DRAG CHAIN FIXED LOW PLATE AX1400490A Z-AXIS TOP COVER AX1400500A Z-AXIS LEFT & RIGHT COVER AX1400600A Z-AXIS DUST COVER AX0100092A...

  • Page 49: Ar25 Electrical Schematics

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  • Page 69: Warranty

    Warranty: Limited Warranty Coverage Each Axiom Precision (the “Manufacturer”) CNC machine (“Machine”) and its components (except those listed below under limits and exclusions) is warranted against defects in material and workmanship for a period of 12 months from the date of sale. The foregoing is a limited warranty and it is the only warranty by manufacturer. Manufacturer disclaims all other warranties, express or implied, including but not limited to all warranties of merchantability and fitness for a particular purpose.

  • Page 70: Contact Us

    Visit us online at: www.axiomprecision.com Need Assistance? The Axiom Precision CNC Support Team can be reached at: support@axiomtoolgroup.com For machine and accessory orders, the Axiom Precision Sales Team can be reached at: sales@axiomtoolgroup.com Axiom Tool Group, Inc. 270 Broad St...
  • Page 71 71 | A x i o m T o o l G r o u p...

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