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Table of Contents
Related Manuals for Sumitomo Drive Technologies Invertek Drives OPTIDRIVE P2 ODP-2
Summary of Contents for Sumitomo Drive Technologies Invertek Drives OPTIDRIVE P2 ODP-2
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Page 2: Table Of Contents
SERVICE MANUAL ODP-2 FRAME SIZE 3 IP66 (OUTDOOR RATED) 2021 Contents Page no: Tools required ........................3 Terminal cover removal non-switched ................... 4 Terminal cover removal switched ..................5 Plastic cover removal ......................6 PCB Removal from heatsink (Non-switched variant) ............. 8 PCB Removal from heatsink (switched variant) .............. -
Page 3: Tools Required
SERVICE MANUAL ODP-2 FRAME SIZE 3 IP66 (OUTDOOR RATED) 2021 Tools required The following tools are required to disassemble the drive: PZ2 screwdriver Torx 15 Screwdriver Torx 20 Screwdriver Torque wrench and PZ2, T15 and T20 bits Longnose pliers Antistatic strap Page 3 of 22... -
Page 4: Terminal Cover Removal Non-Switched
SERVICE MANUAL ODP-2 FRAME SIZE 3 IP66 (OUTDOOR RATED) 2021 Terminal cover removal non-switched Place the drive on a flat surface Using a PZ2 screwdriver remove the terminal cover. Page 4 of 22... -
Page 5: Terminal Cover Removal Switched
SERVICE MANUAL ODP-2 FRAME SIZE 3 IP66 (OUTDOOR RATED) 2021 Terminal cover removal switched Place the drive on a flat surface Using a PZ2 screwdriver remove the terminal cover. The drive will look as shown opposite Page 5 of 22... -
Page 6: Plastic Cover Removal
SERVICE MANUAL ODP-2 FRAME SIZE 3 IP66 (OUTDOOR RATED) 2021 Plastic cover removal Using a torx screwdriver T20, remove the earth tab screw. Torque setting 1.5Nm Using a torx screwdriver T20, remove the 6 x screws holding the cover in place Torque setting 1.5Nm Place the drive on its side then pull the top cover away from the... - Page 7 SERVICE MANUAL ODP-2 FRAME SIZE 3 IP66 (OUTDOOR RATED) 2021 Please note that antistatic precautions must be taken when haddling the PCB An earth cable is connected from the top cover to the power board. To disconnect the earth cable, pull the connector in the direction highlighted and the earth cable will be loose.
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Page 8: Pcb Removal From Heatsink (Non-Switched Variant)
SERVICE MANUAL ODP-2 FRAME SIZE 3 IP66 (OUTDOOR RATED) 2021 PCB Removal from heatsink (Non-switched variant) Using a T20 screwdriver, remove the 3 x screws on the filter PCB. Torque setting 1.5Nm Using a pair of long nose pliers to pinch the top of the 5x plastic tabs to free the PCB (the PCB can then be lifted off). - Page 9 SERVICE MANUAL ODP-2 FRAME SIZE 3 IP66 (OUTDOOR RATED) 2021 Using a PZ2 screwdriver, remove the 1 x screw Torque setting 1.5Nm Using a Torx 20 screwdriver, remove the 1 x screw Torque setting 1.5Nm Using a Torx 20 screwdriver, remove the 2 x screw holding the power module pressure plate.
- Page 10 SERVICE MANUAL ODP-2 FRAME SIZE 3 IP66 (OUTDOOR RATED) 2021 The cut out on the pressure plate must line up with the locating pin on the module on refitting. Unplug the heatsink fan from the power board by pulling the connector upwards.
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Page 11: Pcb Removal From Heatsink (Switched Variant)
SERVICE MANUAL ODP-2 FRAME SIZE 3 IP66 (OUTDOOR RATED) 2021 The PCB will now look as shown opposite. The heatsink will now look as shown opposite. Note: A new power module must be used on refitting and any old heatsink compound removed off the heatsink beforehand. - Page 12 SERVICE MANUAL ODP-2 FRAME SIZE 3 IP66 (OUTDOOR RATED) 2021 Using a pair of long nose pliers to pinch the top of the 5x plastic tabs to free the PCB (the PCB can then be lifted off). The picture opposite shows an example of a plastic tab holding the PCB in place.
- Page 13 SERVICE MANUAL ODP-2 FRAME SIZE 3 IP66 (OUTDOOR RATED) 2021 Using a PZ2 screwdriver, remove the 1 x screw Torque setting 1.5Nm Using a Torx 20 screwdriver, remove the 1 x screw Torque setting 1.5Nm Using a Torx 20 screwdriver, remove the 2 x screw holding the power module pressure plate.
- Page 14 SERVICE MANUAL ODP-2 FRAME SIZE 3 IP66 (OUTDOOR RATED) 2021 Once the screw been removed the pressure plate can be removed. The picture opposite shows the PCB with the pressure place removed. Note the cut out on the pressure plate. The cut out on the pressure plate must line up with the locating pin on the module on refitting.
- Page 15 SERVICE MANUAL ODP-2 FRAME SIZE 3 IP66 (OUTDOOR RATED) 2021 Using a Torx 20 screwdriver, remove the 1 x screw holding the isolator in place. Torque setting 1.5Nm The isolator can now be removed. Using a pair of long nose pliers to pinch the top of the 5x plastic tabs to free the PCB.
- Page 16 SERVICE MANUAL ODP-2 FRAME SIZE 3 IP66 (OUTDOOR RATED) 2021 The PCB will now look as shown opposite. The heatsink will now look as shown opposite. Note: A new power module must be used on refitting and any old heatsink compound removed off the heatsink beforehand.
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Page 17: Control Board Non Switch Assembly Removal
SERVICE MANUAL ODP-2 FRAME SIZE 3 IP66 (OUTDOOR RATED) 2021 Control board non switch assembly removal Remove the 13 and 5 way connectors from the terminal connectors by pulling them away from the cover. Place the top cover face down as shown opposite Remove the screw holding the fan bracket in place using a T15... - Page 18 SERVICE MANUAL ODP-2 FRAME SIZE 3 IP66 (OUTDOOR RATED) 2021 The fan can now be removed by pulling the clip outwards and pulling the fan upwards. Using a torx 15 screwdriver, remove the screw highlighted opposite, torque setting 1Nm. The control board is connected to front cover by a ribbon cable, to release it, pull the ribbon cable away for the control board in the...
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Page 19: Control Board And Switch Assembly Removal
SERVICE MANUAL ODP-2 FRAME SIZE 3 IP66 (OUTDOOR RATED) 2021 The picture opposite shows the facia label, this part can also be replaced if required Control board and switch assembly removal Remove the 13 and 5 way connectors from the terminal connectors by pulling them away from the cover. - Page 20 SERVICE MANUAL ODP-2 FRAME SIZE 3 IP66 (OUTDOOR RATED) 2021 The fan bracket can now be removed and it shown opposite. The fan can now be removed by pulling the clip outwards and pulling the fan upwards. Using a torx 15 screwdriver, remove the screw highlighted opposite, torque setting 1Nm.
- Page 21 SERVICE MANUAL ODP-2 FRAME SIZE 3 IP66 (OUTDOOR RATED) 2021 The control board and switch assembly can now be changed if required The picture opposite shows the facia label, this part can also be replaced if required If the pot or forward/reverse switch is damaged, these too can be replaced.
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Page 22: O-Led Panel Removal
SERVICE MANUAL ODP-2 FRAME SIZE 3 IP66 (OUTDOOR RATED) 2021 O-led panel removal The o-led panel can be removed by first prising back the 4 clips on the back of control PCB. The display ribbon cable can be unclipped by moving the clamp upwards.
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