Table of Contents Disclaimer Intellectual Property Notice Product Description Solar Full Roof Components Roof Elements Necessary Tools Safety & Protective Equipment Steps 1-6 | Roof Preparation Step 1 | Structural Analysis Before Installation Step 2 | Underlayment Step 3 | Counter and Ventilation Battens Step 4 | Diagonals and Slope Step 5 | Eaves and Gutters Step 6 | Batten Step...
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Extra 8 | Replacing BIPV Modules Extra 9 | Lightning Protection Extra 10 | Dummy Panel Cutting Extra 10 | Assembly of Click-on Kit Version Appendix A - Checklist For Installation of Solarstone Solar Full Roof Appendix B - System Error Version 2.0...
If the latter is avoided, therefore the guarantee applies only to details with defects. An inseparable part of Solarstone Technical Specifications & Installation Manual are Solarstone Warranty Terms. All installation works under this guide have to be performed in a manner that Warranty Terms are valid for the end customer.
Solar Tiled Roof™, Solar Carport Modern™, Solar Carport Modern Plus™, Solar Carport Classic Single™ and Solar Carport Classic Duo™ are trademarks of Solarstone OÜ. Any unauthorized use or replication of the trademarks, or any confusingly similar marks, is expressly forbidden without prior written consent from Solarstone OÜ.
Making the world a greener place. Solarstone advises using the following PV module models which are in accordance with its latest datasheet for Solar Full Roof. A Solarstone sales agent will provide the PV modules that are currently in stock. Version 2.0...
Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Solar Full Roof Components Roof Elements Version 2.0...
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Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Component List Specification ITEM SOLAR FULL ROOF PRODUCT VARIATION PRODUCT SKU CODE COMPONENTS PHOTOVOLTAIC (PV) MODULE Landscape SFR-A32311.01 Solar Full Roof Plus Portrait SFR-A32321.01 Landscape SFR-A52911.01 Solar Full Roof Nordic Portrait SFR-A52921.01...
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REGULAR CLAMP 35 mm - frame SCO-412.3550RR 30 mm - frame SCO-432.3050RR CLICK-ON TOP PROFILE Consult with a Solarstone sales agent. CLICK-ON LEFT PROFILE Consult with a Solarstone sales agent. CLICK-ON RIGHT PROFILE Consult with a Solarstone sales agent. Version 2.0...
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Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Component List Specification ITEM SOLAR FULL ROOF PRODUCT VARIATION PRODUCT SKU CODE COMPONENTS RIDGE VENTILATION FLASHING SFR-502020.V1 EAVE VENTILATION FLASHING SFR-502000.V1 RIDGE FLASHING SFR-502000-RF.V1 DRIP EDGE FLASHING SFR-5020000-TP.V1 VALLEY FLASHING SFR-5000000...
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Nordic Portrait Right SFR-552921.01AP Portrait Left SFR-552921.01AV Landscape Right SFR-532311.01AV Landscape Left SFR-532311.01AP Solar Full Roof Bifacial Portrait Right SFR-532321.01AV Portrait Left SFR-532321.01AP HIP ROOF FASTENER Consult with a Solarstone sales agent. JOINT FLASHING Landscape SFR-500021.LND Portrait SFR-500021.PRT Version 2.0...
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ROOF LADDER Landscape 1/1 SFR-532010.V1 30 mm Landscape 1/1 SFR-512010.V1 35 mm Portrait 1/1 SFR-532020.V1 30 mm Portrait 1/1 SFR-512020.V1 35 mm VENTILATION OUTLET Consult with a Solarstone sales agent. ROOF HATCH ACCESS Consult with a Solarstone sales agent. Version 2.0...
Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Necessary Tools Underlayment and marking out tools: Circular saw Sheet metal scissors Chalk Line Tools Measuring tape Roofing blade or utility Tacker or Stapler Hammer Roofing nail gun knife Electrical Tools: ...
Nevertheless, it is mandatory to use safety harness equipment, helmet, gloves, safety glasses, etc. Solarstone will not be held responsible for any safety or health concerns that arise during the installation process. Protective equipment...
If roof construction is on hold, installers must install temporary coverings over the open roof area as a temporary measure to protect the underlay against UV radiation, snow, ice, hail, and other elements. Solarstone holds no liability for issues that arise when the client chooses not to follow Solarstone's recommendations. Version 2.0...
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Temperature Solarstone recommends using underlays that withstand 120 °C operating temperature or more. As temperatures might rise over 100 °C on and under the roof in certain conditions, it is best to ensure functionality with higher temperature resistance underlays.
⁄ of its length. Battens must comply with the Eurocode specifications according to the wind and snow zones in your region. For improved ventilation Solarstone recommends using following batten specifications. Ventilation battens Counter battens 45...53 x 45...53mm...
Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Step 4 | Diagonals and Slope While measuring roof diagonals and angle, make sure that the diagonals align at the ends and the roof is at the correct angle. If the diagonal measurements of the roof area do not match, contact your roofing partner to fix or prepare to use custom size dummy panels or transitional flashings.
18° stems from the increased risk of snow weight pressure and rain accumulation on top of the roof. This might lead to undesired results. Solarstone holds no liability for issues that arise when the client chooses not to follow Solarstone's recommendations.
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Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Version 1: So ted Eaves Without Drip/Anti-Ponding Flashing Condensed water is ventilated naturally and not diverted into the gutter. This solution includes components 3, 9 and 11. Water must be diverted to the center of the gutter. For proper gutter installation follow the manufacturer’s manual.
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Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Version 2: So ted Eaves With Drip/Anti-Ponding Flashing Design and place an anti-ponding flashing according to your project. Seal the joint parts with tape. This solution includes Solarstone components 3 and 9.
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Version 3: Modern Roofs Without Eaves Condensed water must be drained into the gutter using footplate and drip flashings (both hidden and exposed variation of gutter system). This solution includes Solarstone components 3, 9 and 11. Water must be diverted to the center of the gutter. For proper gutter installation follow the manufacturer manual.
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Technical Specifications & Installation Manual Version 4: Double Batten Eave Solution Fasten the drip edge flashing over the double batten system. This solution includes Solarstone components 3, 9 and 11. Water must be diverted to the center of the gutter. For proper gutter installation follow the manufacturer manual.
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Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Version 5: Double Batten Eave Solution Place an anti-ponding flashing over the double batten system. Starter clamps are without hooks. This solution includes Solarstone components 3, 9 and Water must be diverted to the center of the gutter. For proper gutter installation follow the manufacturer manual.
Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Step 6 | Batten Step Batten step depends whether PV modules will be installed in landscape or in portrait mode. Bear in mind that the first batten step gauge (Y) di ers from the next steps (Z and X). Value C is the total height of the roof.
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Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Version 1: Starting With a PV Module and Ending With a Custom Size Dummy Panel Version 2: Starting With a Custom Size Dummy Panel and Ending a With PV Module Version 2.0...
BIPV Module Installation Step 7 | Solar System Planning When installing Solarstone Solar Full Roof, it is essential to carefully consider all complex geometries on the roof, such as chimneys, roof windows, valleys, ventilation systems, and access hatches. Instructions for installing these specific elements can be found in the extras chapter of the installation guide.
Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Step 8 | Determining the Position of PV Modules and Dummy Panels Mark the exact location of the PV modules and dummy panels. The label on the back of the PV module indicates the width of the module. To get the correct dimensions for marking, you need to add 23 mm, which is the width of the Click-on frame, to the original module width.
Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Step 9 | BIPV Module Installation Methods It is possible to install Solar Full Roof in landscape and in portrait orientation. The installation process can be executed in a column or in a row method. In order to minimize the amount of extension cables connecting rows and columns, the length of original cables and position of MC4 connectors must be evaluated in the design process.
Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Version 3: Installation on a Hip Roof (O -Centered Layout) Start by placing the hip roof fastener on top of the battens. Make sure the dummy panels will fit with the placement of other components.
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Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Repeat the process with both sides of the hip roof edge. Install the dummy panel between the hip roof fastener, fasten the clamps, and then continue with the next rows. Version 2.0...
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Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Continue installing dummy panels up to the ridge. Install wakaflex on top of the hip roof fastener to provide adhesivity for the flashing. Version 2.0...
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Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Install the flashing on top of the wakaflex and fasten it with screws. Finished look of hip roof. Version 2.0...
Technical Specifications & Installation Manual Step 10 | Grounding Solarstone recommends using RayVolt grounding clips. It can accommodate aluminum frame thicknesses from 1.5 mm to 2.5 mm and multi-strand flexible cable diameters of 6 mm² (h07v-k6 mm²). RayVolt grounding clips are compliant with IEC 61730-2:2007, IEC 60947-1:2007 EN 60068-2-11: 1999 within the scope of use.
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Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Step 5: Make sure that the grounding wire is safely apart from objects that may harm the cable and its functionality. Grounding must cover the entire area of the roof. Bring the earth wire down to the ground. Make sure that the grounding wire is safely apart from objects that may harm the cable and its functionality.
Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Step 11 | Drip Edge and Ventilation Flashing Installation In the following installation interpretations have been used the most common eave solution - so ted eaves without drip/anti-ponding flashing above 30° degrees.
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Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual The panel and the gutter must be aligned correctly to ensure that water does not run over the gutter. Proper placement guidelines can be found in the gutter installation manual. Version 2.0...
300mm, in accordance with the batten step. Solarstone uses a 5,0X50 ESSDRIVE PP model screw for fastening the clamps. The manufacturer recommends using a rate of 400-1200 revolutions per minute while fastening the screw.
300mm, in accordance with the batten step. Solarstone uses a 5,0X50 ESSDRIVE PP model screw for fastening the clamps. The manufacturer recommends using a rate of 400-1200 revolutions per minute while fastening the screw...
Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Installation Method 1: Landscape Orientation While installing regular clamps in landscape orientation, leave 200 mm from each side and keep one clamp centered. Drive screws through the hole in the clamp into the batten.
Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Installation Method 2: Portrait Orientation Leave a 200 mm gap from each side of the photovoltaic module or dummy panel. Drive screws through the hole in the clamp into the batten.
Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Step 14 | Mechanical Installation of PV Modules Step 12 and 13 are performed simultaneously, therefore consider working through these two steps before installing the modules. PV modules are installed in landscape mode from right to left, progressing with full columns.
Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Step 15 | Cable Connections Cable connections of PV arrays are a crucial component of the secure installation and operation of PV systems. Below are important guidelines to follow when installing the Solar Full Roof.
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Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual MC4 connectors are connected correctly if both connectors click together. Proper installation of MC4 connectors is very important, as faulty connections may lead to undesired results. Recommended cable routing method. Disclaimer: It is mandatory to use only inverters with arc fault detection features.
Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Step 16 | Verge Flashing Specific architectural appeal must be considered to match the flashing type used on other inactive roof facets. This is equally important in renovation and new-builds. Verge flashings are designed to cover the barge boards, however custom design options are permitted.
Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Step 17 | Ridge Ventilation and Ridge Flashing Installing ventilation flashing is always mandatory on the side with the PV module. If the other side does not have PV modules, it is advisable to order specially sized ridge flashing. Note that the fastenings for ridge ventilation and ridge flashing are di erent.
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Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Final result. Version 2.0...
Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Step 18 | Valley Installation When beginning the installation of valley flashing, consider that flashings come in various sizes and positions depending on the side of the valley installation. For a complete valley, having a proper valley deck is important.
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Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Once the valley flashing is fastened, dummy panels and PV modules can be fitted. Version 2.0...
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Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual If small triangular pieces are required to complete the roof space where clamps cannot be installed, the dummy panel can be screwed directly into the batten through the top part. Drive a 5x70 mm screw into the top click to fasten it to the flashing.
Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Extras Extra 1 | Roof Window To accommodate a roof window, a custom dummy panel is needed. Begin by taking precise measurements and adding the batten below the roof window. The extra batten added should lift the height to a level where it is even with the row where the PV module is being installed.
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Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual If the dummy panel is cut, start by applying silicone to seal the roof window and the frame of the dummy panel. Once the frame is sealed with silicone, attach it to the dummy panel using screws.
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Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Install the dummy panel onto the roof. Disclaimer: The bottom roof window flashing must extend to another PV module. It should not lay between battens or be positioned on battens. Version 2.0...
A roof access hatch can be implemented only with a dummy panel. For advice on the most suitable access hatches for our product, contact a Solarstone Sales Agent. If the dummy panel is cut to size, begin by sealing the outer perimeter of the roof access hatch with silicone.
Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Extra 3 | Chimney In Estonia, according to EVS 812-3:2018, the distance from the chimney to the dummy panel must be 20 mm, and it is not permissible to install it any closer. Always abide by the local, national and international laws.
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Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Install the dummy panel. Add the chimney wakaflex overlay. Version 2.0...
Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Extra 4 | Ventilation Outlets Ventilation outlets must have 0.8 m distance from the PV modules. Always abide by the local, national and international laws. Begin by measuring to ensure the ventilation outlet is at a safe distance from the PV modules.
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Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Install the ventilation outlet and bolts to the dummy panel. Final result Version 2.0...
Installation of roof accessories is only permitted on dummy panels. Never install roof accessories on PV modules. For fastening roof accessories Solarstone advises using fastening bolts 8 x 50, which are included in the roof accessories package if not agreed otherwise. All the components are made of high-strength steel which gives the best performance in the harshest conditions.
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Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Step 2: Slide the LP3 through the start hooks. Step 3: Install stoppers. Version 2.0...
Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Finished look of correctly installed snow guard. Assembly and Installation of Roof Walkway Assembly of Roof Walkway Start fastening the bracket and Walkway, brackets and walkway You have now attached the...
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Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Step 1: Start hook and walkway brackets should be fastened together on the ground. Then, fasten the hooks to the battens using 8 x 50 screws. Step 2: Add walkway on top of the brackets and fasten it with M8x20 bolts nuts and washers.
Technical Specifications & Installation Manual Assembly and Installation of Roof Ladder The roof ladder is compatible with all the PV module sizes o ered by Solarstone. Consult with a Solarstone sales agent to ensure you receive the right combination of roof ladder.
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Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Once the ladder is assembled, attach the roof steps over the batten to the roof and fasten it with 8 x 50 screws. Adjust the position of the end hook as needed to find the best fit, and once found, fasten the bolts for a tight fit.
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Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Congratulations, you have completed the installation of the Solarstone roof ladder system. Version 2.0...
Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Extra 6 | Installation of Joint Flashing Joint flashing (reversed T-shape) (component 15) is used when dummy panels are entirely excluded from the Solar Full Roof project design. Joint flashing enables functional transition to conventional roofing materials (tiles, standing seam, shingles, etc) providing necessary water-tightness and anticipated functionality of the solar roof.
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Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Foam sealing tape is added on top of the joint flashing to provide water-tightness. Apply it on both sides. The final result shows seamless compatibility between two roofing types. Version 2.0...
Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Extra 7 | Maintenance of the BIPV Modules Maintaining the modules ensures better e ciency of the Solar Full Roof. In regions with a high amount of dust, plant or tree pollination, or other types of pollution, regular washing should be executed.
Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Extra 8 | Replacing BIPV Modules In order to change the module (either visibly damaged or non-functional), access the module carefully (by not stepping on the adjacent modules using a ladder or remotely operated boom lift) and push the damaged module 15 millimeters upwards so that module would click out from the clamps.
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Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Once the module has been freed from the clamps, pull it downward. All the cabling and the previous cabling system must be restored to their original state if a new module is being installed.
Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Extra 9 | Lightning Protection Ring earth electrodes must be in contact with the ground. It must be installed as a closed ring with a depth of 0.8m according to DIN 18014 around the external foundation of the building. PV modules must be installed a minimum of 0.8m away from the ring earth electrode.
Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Extra 10 | Dummy Panel Cutting Dummy panels can be cut with a circular saw. Perform the cut from the back side of the panel. This will not damage the top paint coat.
Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Extra 10 | Assembly of Click-on Kit Once the Click-on kit is clicked/assembled to the module it is not permitted to disassemble components anymore as it may lose its original properties and result in undesirable outcome. Always start clicking the next module in the same order and position as the previous module to ensure the male and female MC4 port connectors stay on the same side.
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Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Left Click profile Step 1: In the production phase, Step 2: Always start the clicking Step 3: Firmly push the lower silicon added extra process with the left profile by side of the profile under the PV tightness of the frame.
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Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Congratulations! You have successfully clicked a Solar Full Roof BIPV panel and the installation may commence! Version 2.0...
Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Version DATE DESCRIPTION 11.01.2023 Released version Mattis Jürimäe, Alari Merbach, Henri Lass 1.01 16.03.2023 Revised batten step formula Alari Merbach, Kevor Reva, Henri Lass 1.02 01.07.2023 Appendix A, B Henri Lass, Mattis Jürimäe 15.01.2024...
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Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual SOLARSTONE OÜ 12916046 | EE101855882 Tallinna tn 58, 71018 Viljandi, Estonia sales@solarstone.com | +372 5631 6666 Version 2.0...
Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Appendix A - Checklist For Installation of Solarstone Solar Full Roof Activity Yes/No Deviation Date Completed completed by (initials) Roof preparation Roofing underlay can withstand heat up to 120° degrees Celsius...
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This checklist is intended as an aid to ensure the correct installation of building integrated solar panels (BIPV). This checklist must be filled in throughout the course of any Solarstone installation (plan, start, execution and completion stage) in writing or digitally and added to the project documentation.
Solarstone® Solar Full Roof™ Technical Specifications & Installation Manual Appendix B - System Error If any system error has occurred in terms of electrical or mechanical installation wise. We ask you to provide us with the faulty report form which can be received from our website or support team.
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