Summary of Contents for DXP PREDICT PLUS GEN 3.5
- Page 1 INSTRUCTION AND OPERATION MANUAL 1/07/2024 PREDICT PLUS GEN 3.5 INSTRUCTION AND OPERATING MANUAL PREDICT PLUS GEN 3.5 Page | 1-1 Rev. B...
-
Page 2: About This Guide
Predict-Cloud. This guide provides instruction to deploy Predict-Plus into the field and begin viewing and collecting data from your equipment. 3. Intended Audience This guide is intended for DXP personnel and Predict-Plus end users. Page | 3-2 Rev. B... -
Page 3: Table Of Contents
INSTRUCTION AND OPERATION MANUAL 1/07/2024 PREDICT PLUS GEN 3.5 Contents INSTRUCTION MANUALS .............................. 1-2 About This Guide ................................2-2 Intended Audience ............................... 3-2 Device Mounting Considerations ..........................4-5 Power Requirements ..............................5-5 Device Initiation ................................6-5 PREDICT-CLOUD.COM ..............................7-5 7.1. - Page 4 INSTRUCTION AND OPERATION MANUAL 1/07/2024 PREDICT PLUS GEN 3.5 10.2. Ver & Comm – Displays current Firmware and Cellular module information............ 7-29 10.3. Firmware & Template – Displays current Firmware................... 7-29 10.4. Service ................................7-30 10.5. Configuration ..............................7-30 REPORTS ................................
-
Page 5: Device Mounting Considerations
INSTRUCTION AND OPERATION MANUAL 1/07/2024 PREDICT PLUS GEN 3.5 4. Device Mounting Considerations Predict-Plus shall be mounted as close to the thrust bearings of the equipment as possible to ensure optimal equipment data gathering. Predict-Plus shall be mounted to the equipment via the ¼” NPT Mounting Stud, a converter stud in the ¼”... -
Page 6: Device Registration
Create New Account”. A dialog box will appear prompting the user to put in the device ID of the Predict Plus unit they have on hand. Please contact your DXP representative if you cannot find the Device ID of your unit. -
Page 7: Lost Password
INSTRUCTION AND OPERATION MANUAL 1/07/2024 PREDICT PLUS GEN 3.5 7.2.2. After inputting the required Device information and pressing “continue”, the following information needs to be filled. “Account Name” “Email address” “First Name and Last Name” “Username to login to the server”... -
Page 8: Dashboard Legend
INSTRUCTION AND OPERATION MANUAL 1/07/2024 PREDICT PLUS GEN 3.5 Enter your email address in the box given and check the email address provided for further steps on resetting/retrieving your password. 7.4. Dashboard Legend “A” Hierarchy Tree View Left “B” This button toggles the visibility “C”... -
Page 9: E" Hierarchy Account Setup
INSTRUCTION AND OPERATION MANUAL 1/07/2024 PREDICT PLUS GEN 3.5 “D” Recent devices, will show the latest activity of the devices registered to your account. “E” Administration Tab, will show the following information. “New Device Registration” “Download” “Dealers” “Accounts” “Sites” “Users”... - Page 10 INSTRUCTION AND OPERATION MANUAL 1/07/2024 PREDICT PLUS GEN 3.5 7.5.4. Account 7.5.5. Users To view your current level status, click on your name in the upper right-hand corner of the screen “E” and select Dealers from the Dropdown In the following tab, depending on the type of account created there would be the possibility of seeing, edit, deleting and creating new Dealers account.
-
Page 11: Account Setup
INSTRUCTION AND OPERATION MANUAL 1/07/2024 PREDICT PLUS GEN 3.5 These are the standard details required for creating a Dealer. 7.6. Account Setup On the account setup, depending on your account level hierarchy, it is possible to edit, and create new accounts, dealers, sites, and users. -
Page 12: Site Setup
INSTRUCTION AND OPERATION MANUAL 1/07/2024 PREDICT PLUS GEN 3.5 The information with and * is required for new accounts. In the account list, there is a dropdown menu with the account details that are created below in the Dealer Hierarchy. -
Page 13: Users Setup
INSTRUCTION AND OPERATION MANUAL 1/07/2024 PREDICT PLUS GEN 3.5 7.8. Users Setup After the accounts has been set up, logins can be created to give access to other dealers, account admins or standard users. On the site setup menu page is the option to, edit, delete, and create new users. -
Page 14: Internal Device Registration
INSTRUCTION AND OPERATION MANUAL 1/07/2024 PREDICT PLUS GEN 3.5 When the button is pressed the following box will appear, asking for the possible Dealers and Accounts the user associations have possible. It is possible to resend user activation email to any of the user listed under your account. This will re-enable the activation of the associated account in following button Also is possible to change the theme of the dashboard to be in the following background colors. - Page 15 INSTRUCTION AND OPERATION MANUAL 1/07/2024 PREDICT PLUS GEN 3.5 7.9.1. After writing the correct device ID of the device, check the possible accounts section to assign the data of the Account/Company where the device it’s going to be activated will appear.
-
Page 16: Device Management
INSTRUCTION AND OPERATION MANUAL 1/07/2024 PREDICT PLUS GEN 3.5 7.10. Device Management Use this feature to move devices to the desired Inventory account so the devices can be registered accordingly. This is an easy tool that can be used to move devices in bulk from one inventory account to another. Only unregistered devices can be moved with this tool. -
Page 17: View/Search For Devices
INSTRUCTION AND OPERATION MANUAL 1/07/2024 PREDICT PLUS GEN 3.5 When the devices are in the correct destination, press the button. 8. VIEW/SEARCH FOR DEVICES There are multiple ways to search for a Device. • From Condition Monitoring • From the Map •... - Page 18 INSTRUCTION AND OPERATION MANUAL 1/07/2024 PREDICT PLUS GEN 3.5 8.1.2. In the tab it’s possible to save the filter configuration and view all the devices selected in the monitoring thresholds. When the device wakes up it will update the Server Based...
-
Page 19: The Map View
INSTRUCTION AND OPERATION MANUAL 1/07/2024 PREDICT PLUS GEN 3.5 8.2. The Map View. When you log in, an interactive map appears on the main screen. If your devices have been registered, they will appear here. Hover your mouse over a controller to see the device ID and another pertinent information. -
Page 20: Placing Devices On The Map
INSTRUCTION AND OPERATION MANUAL 1/07/2024 PREDICT PLUS GEN 3.5 8.2.1. The Edit Map Edit/moves the device locations on the map, to do this, the checkbox must be checked. 8.2.2. The Save Button Will save the zoom level on the map. This will set the view you want each time you log in. -
Page 21: Pending Downloads
INSTRUCTION AND OPERATION MANUAL 1/07/2024 PREDICT PLUS GEN 3.5 8.4. Pending Downloads Controller that has pending commands or communications that have not been completed. 8.5. Disconnected devices Controllers that are not connected to the servers. 8.6. Unallocated devices Devices that are not located on the map. A list of unallocated devices will be displayed if they have not been placed on the map. -
Page 22: List View
INSTRUCTION AND OPERATION MANUAL 1/07/2024 PREDICT PLUS GEN 3.5 8.9. List View 8.10. Hierarchy View 9. DEVICE TABS. Each device contains 3 tabs to access information about the device or specific operational data. Page | 7-22 Rev. B... -
Page 23: Main
INSTRUCTION AND OPERATION MANUAL 1/07/2024 PREDICT PLUS GEN 3.5 9.1. Main Contains specific content of the application the device is connected to. The Control Tab has the following options: 9.1.1. Trending 9.1.2. Alerts 9.1.3. Full Waveform 9.1.4. Configuration 9.1.5. Installation Properties 9.2. -
Page 24: Trending
INSTRUCTION AND OPERATION MANUAL 1/07/2024 PREDICT PLUS GEN 3.5 All of the information in this dashboard can be customized. For the date range click in the arrow below and a popup will appear to easily select desired dates. Also, for the plotting area it’s possible to change the boundaries for each one of the channels. This is done by pressing the options button in the upper right corner 9.3. - Page 25 The device can be set to send two levels of alerts for each axis and a single temperature alert. Alert levels can be adjusted on each axis based upon your application. The tighter the alerts settings will cause the device to wake- up more often and reduce battery life significantly. DXP recommend using server alerts to prolong battery life. 9.4.2. Warning Default level is set to 0.5 in/sec.
-
Page 26: Full Waveform
INSTRUCTION AND OPERATION MANUAL 1/07/2024 PREDICT PLUS GEN 3.5 9.5. Full Waveform Displayed here is the FFT (Fast Fourier Transform) spectrum that the device has uploaded to the cloud. The Advanced FFT page display the harmonic orders of the equipment’s operating frequency. Because these harmonic orders are tracked over time, a user can examine how vibration in different frequencies are changing, aiding in diagnosing faults as the begin to persist. -
Page 27: Configuration
INSTRUCTION AND OPERATION MANUAL 1/07/2024 PREDICT PLUS GEN 3.5 9.5.1. The button will send and request to the device. So when the device connects to upload the data, it’ll also record and upload the FFT for all the axes to the server. -
Page 28: Battery Graph
INSTRUCTION AND OPERATION MANUAL 1/07/2024 PREDICT PLUS GEN 3.5 9.6.2. Battery Graph Also found on the Configuration page is the Battery Life graph and the setup for background filtering. Predict-Plus has a filtering feature that allows the device to disregard vibration coming from other equipment or feedback through the system. -
Page 29: Ver & Comm - Displays Current Firmware And Cellular Module Information
INSTRUCTION AND OPERATION MANUAL 1/07/2024 PREDICT PLUS GEN 3.5 10.1.1. This button removes any messages marked as state 4 and state 5. Messages in other states may reappear. 10.1.2. In the latitude and longitude option it is easy to update the relative position of the device if required. -
Page 30: Service
INSTRUCTION AND OPERATION MANUAL 1/07/2024 PREDICT PLUS GEN 3.5 10.4. Service Contains device history. This tab can also be used by service technicians to add notes to the device history. 10.5. Configuration 10.5.1. Control Alerts The Alerts and Runtime page features an Alerts Setup table for Temperature and all 3 axes of RMS vibration as well as a Runtime bar graph and an RPM trend graph. - Page 31 INSTRUCTION AND OPERATION MANUAL 1/07/2024 PREDICT PLUS GEN 3.5 users on the account with two levels of escalation for each user. From the Alert Setup menu, users can be selected to receive minimum and maximum threshold notifications. From the Select Users menu, two levels of escalation can be set per user so long as SMS notifications are enabled.
- Page 32 INSTRUCTION AND OPERATION MANUAL 1/07/2024 PREDICT PLUS GEN 3.5 10.5.3. Online Triggered Alerts. This type of alerts is sent directly from the device when the configured threshold is reached in 3 consecutive readings made every 5 minutes. So, for example if and X Axis Alert is more than >0.8 in/sec, the device will wait for this threshold to reach 3 times and then (e.g.
-
Page 33: Reports
INSTRUCTION AND OPERATION MANUAL 1/07/2024 PREDICT PLUS GEN 3.5 When the options “OfflineTriggered” or “OnlineTriggered” tab are clicked, the background color of the section will change to a darker color (Gray for the light theme)/ The user tab is used to check the associated users with their respective email or SMS configuration. -
Page 34: Tabular
INSTRUCTION AND OPERATION MANUAL 1/07/2024 PREDICT PLUS GEN 3.5 11.2. Tabular Tabular data from all trended values are defined on the tabs under Main. These values are exportable to multiple formats. For this example, the device has calculated that the pump has been running various times for multiple days. -
Page 35: Email History
INSTRUCTION AND OPERATION MANUAL 1/07/2024 PREDICT PLUS GEN 3.5 11.3. Email History This report will log emails sent to the primary and/or secondary emails that are assigned to receive alerts from the device. The report can be created multiple formats. - Page 36 INSTRUCTION AND OPERATION MANUAL 1/07/2024 PREDICT PLUS GEN 3.5 11.5.1. Report Name It is important that the Report Name matches the plant, or the location of the device so that it is easy to track the information provided by each report.
-
Page 37: Faq
INSTRUCTION AND OPERATION MANUAL 1/07/2024 PREDICT PLUS GEN 3.5 It is important that every report has a unique name, to ensure easy analysis of the information and to avoid confusion between reports. Also, after choosing the type of the information in the report, the Table/Graph is required to choose the source type of the data. - Page 38 Q: How do I set upload times, sample rate, and power mode? A: These settings are set to a default and should not be adjusted without consulting DXP. When these defaults are changed, the battery life is reduced significantly below 1 year.
Need help?
Do you have a question about the PREDICT PLUS GEN 3.5 and is the answer not in the manual?
Questions and answers